Powermatic 2415 Service manual

Operating Instructions and Parts Manual
20”and 24” Band Saws
Models 2013 and 2415
WALTER MEIER (Manufacturing), Inc.
427 New Sanford Rd.
LaVergne, TN 37086 Part No. M-1791257
Ph.: 800-274-6848 Revision D1 10/2011
www.powermatic.com Copyright © 2011 Walter Meier (Manufacturing), Inc.
This .pdf document is bookmarked

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Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter
Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance
and major repair on your POWERMATIC
®
tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local
Walter Meier distributor, or visit powermatic.com.
WARRANTY
POWERMATIC products carry a limitedwarranty which varies in duration based upon the product.
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives
and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general POWERMATIC warranty lasts for thetime period specified in the product literature of each product.
WHAT IS NOT COVERED?
The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products with a Five
Year Warranty that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does
not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or
alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the
location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection discloses a defect, wewill repair or replace the product, or refund the purchase price, at our option.
We will return the repaired product or replacement at our expense unless it is determined by usthat there is no defect, or that the
defect resulted from causes not within the scope of our warranty in which case wewill, at your direction, dispose of or return the
product. In the event you choose to have the product returned, you will be responsible for the handling and shipping costs of the
return.
HOW STATE LAW APPLIES
This warranty gives you specific legalrights; youmay also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED
WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY
AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATIONMAY NOT APPLY TOYOU.
WALTER MEIER (MANUFACTURING) INC., SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR
PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE
OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONOR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are
not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts,
fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

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Table of Contents
Warranty and Service...................................................................................................................................................2
Table of Contents.......................................................................................................................................................... 3
Warning.......................................................................................................................................................................... 5
Introduction....................................................................................................................................................................7
Specifications................................................................................................................................................................ 7
Features and Terminology ........................................................................................................................................... 8
Floor Diagrams.............................................................................................................................................................. 8
Unpacking......................................................................................................................................................................9
Contents of the Shipping Container.........................................................................................................................9
Assembly..................................................................................................................................................................... 10
Installing Fence and Rails ......................................................................................................................................10
Dust Collection........................................................................................................................................................12
Grounding Instructions................................................................................................................................................12
Extension cords.......................................................................................................................................................13
230 Volt,Single Phase Operation..........................................................................................................................13
230 Volt,Three Phase Operation..........................................................................................................................13
Converting from 230 Voltto 460 Volt(Three Phase Only) ..................................................................................14
Three-Phase Test Run...........................................................................................................................................14
Adjustments.................................................................................................................................................................15
Table Tilt..................................................................................................................................................................15
90° Table Stop.........................................................................................................................................................15
Installing/Changing Blades.....................................................................................................................................16
Blade Tension..........................................................................................................................................................16
Blade Tracking ........................................................................................................................................................17
Upper Blade Guide Assembly................................................................................................................................18
Upper Blade Guides and Upper Support Bearing ................................................................................................18
Lower Blade Guides and Lower Support Bearing ................................................................................................19
Miter Gauge.............................................................................................................................................................20
Belt Tension.............................................................................................................................................................20
Belt Alignment.........................................................................................................................................................21
Blade Speed Adjustment........................................................................................................................................21
Operating Controls......................................................................................................................................................21
Brake Pedal.............................................................................................................................................................22
Operation..................................................................................................................................................................... 22
General Procedure..................................................................................................................................................22
Ripping.....................................................................................................................................................................23
Crosscutting.............................................................................................................................................................23
Resawing .................................................................................................................................................................23
Blade Lead...............................................................................................................................................................23
Blade Selection...........................................................................................................................................................24
Width........................................................................................................................................................................25
Pitch.........................................................................................................................................................................25
Shape.......................................................................................................................................................................25
Set............................................................................................................................................................................26
Material ....................................................................................................................................................................26
Blade Breakage.......................................................................................................................................................26
Maintenance................................................................................................................................................................27
Tire Replacement....................................................................................................................................................27
Band Wheel Replacement......................................................................................................................................27
Blade Selection Guide................................................................................................................................................ 28
For Radius Cutting..................................................................................................................................................28
Troubleshooting – Operational Problems..................................................................................................................29
Troubleshooting – Mechanical and Electrical Problems..........................................................................................31
Replacement Parts .....................................................................................................................................................32
Parts List: Saw Body Assembly (2013 Band Saw)...............................................................................................33
Parts List: Saw Body Assembly (2415 Band Saw)...............................................................................................34
Saw Body Assembly (2013 and 2415)..................................................................................................................35
Parts List: Table Assembly(2013 Band Saw) ......................................................................................................36
Parts List: Table Assembly(2415 Band Saw) ......................................................................................................38
Table Assembly(2013 and 2415)..........................................................................................................................40
Parts List: Upper Wheel Base Assembly(2013 Band Saw)................................................................................41

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Parts List: Upper Wheel Base Assembly(2415 Band Saw)................................................................................42
Upper Wheel Base Assembly(2013 and 2415)...................................................................................................43
Parts List: Lower Wheel Base Assembly(2013 Band Saw)................................................................................44
Parts List: Lower Wheel Base Assembly(2415 Band Saw)................................................................................46
Lower Wheel Base Assembly(2013 and 2415)...................................................................................................48
Parts List:Guide Bracket Assembly (2013 Band Saw)........................................................................................49
Parts List:Guide Bracket Assembly (2415 Band Saw)........................................................................................51
Guide Bracket Assembly(2013 and 2415)...........................................................................................................53
Electrical Connections: 230 Volt, Single Phase – Model 2013 Band SawONLY..............................................54
Electrical Connections: 230 Volt, Single Phase – Model 2415 Band SawONLY..............................................55
Electrical Connections: 230 Volt, 3 Phase – Models 2013 and 2415.................................................................56
Electrical Connections: 460 Volt, 3 Phase – Models 2013 and 2415.................................................................57

5
Warning
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This band saw is designed and intended for use by properly trained and experienced personnel only.
If you are not familiar with the proper and safe operation of a band saw, do not use until proper
training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, WMH Tool
Group disclaims any real or implied warranty and holds itself harmless from any injury that may result
from that use.
6. Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
•Lead from lead based paint.
•Crystalline silica from bricks, cement and other masonry products.
•Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.

6
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving parts. Do not overreach or use excessive force to perform any machine operation.
23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
24. Use recommended accessories; improper accessories may be hazardous.
25. Maintain tools with care. Keep blade sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
26. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
27. Do not stand on the machine. Serious injury could occur if the machine tips over.
28. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
29. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -

7
Introduction
This manual is provided by Walter Meier (Manufacturing), Inc. covering the safe operation and
maintenance procedures for a Powermatic Model 2013 or 2415 Band Saw. This manual contains
instructions on installation, safety precautions, general operating procedures, maintenance instructions
and parts breakdown. This machine has been designed and constructed to provide years of trouble free
operation if used in accordance with instructions set forth in this manual. If there are any questions or
comments, please contact either your local supplier or Walter Meier. Walter Meier can also be reached at
our web site: www.waltermeier.com.
Specifications
Model Number ................................................................2013....................................................2415
Stock Number (2HP, 1Ph, 230V) ..................................1791257........................................................na
Stock Number (3HP, 1Ph, 230V) ...........................................na...............................................1791259
Stock Number (3HP, 3Ph, 230/460V*)...........................1791258........................................................na
Stock Number (5HP, 3Ph, 230/460V*)....................................na...............................................1791260
Blade Speeds (SFPM) ..................................... 2,000 and 4,000................................... 2,000 and 4,000
Thickness Capacity, Maximum (in.)..................................12-3/8..................................................14-3/8
Width Capacity, Maximum (in.) ..............................................20........................................................24
Table Size (in.)..............................................................24 x 24.................................................24 x 28
Table Tilt (deg.)..................................................45 right, 10 left......................................45 right, 10 left
Approximate Blade Length (in.)......................................158-1/2................................................180-1/2
Blade Widths (in.) .........................1/4 minimum, 1-1/2 maximum................1/4 minimum, 1-1/2 maximum
Switch........................................................................magnetic..............................................magnetic
Dust Collection Minimum CFM Required..............................600......................................................600
Table Height at 90
o
(in.) ..................................................35-1/4..................................................35-3/8
Floor Space Required (in.) .......................................39 x 45-1/2...........................................39 x 51-1/2
Shipping Weight (lbs.).........................................................970....................................................1190
* pre-wired 230 volt NOTE: For 460V operation, magnetic switch (part no. 2013-102B for model 2013;
and part no. 2415-102B for model 2415) must be purchased separately and installed. A qualified
electrician is recommended.
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, Walter Meier reserves the right to change specifications at any time and without
prior notice, without incurring obligations.

8
Features and Terminology
(Model 2415 shown)
Floor Diagrams

9
Unpacking
Open shipping container and check for shipping
damage. Report any damage immediately to
your distributor and shipping agent. Do not
discard any shipping material until the Band Saw
is set up and running properly.
Compare the contents of your container with the
following parts list to make sure all parts are
intact. Missing parts, if any, should be reported
to your distributor. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.
Contents of the Shipping Container
1 Band Saw
1 Miter Gauge
1 Front Rail
1 Rear Rail
1 Guide Rail
1 Fence
1 Fence Body
1 Combination Wrench - 10/12mm
1 Bag of Fasteners, containing:
2 Hex Cap Screws, 5/16-18 x 1-1/4”
4 Hex Cap Screws, 5/16-18 x 3/4”
6 Flat Washers, 5/16”
6 Lock Washers, 5/16”
7 Hex Cap Screws, 1/4-20 x 5/8”
7 Flat Washers, 1/4”
7 Lock Washers, 1/4”
1 Owner's Manual
1 Warranty Card
Read and understand the entire contents of this manual before attempting set-up or operation!
Failure to comply may cause serious injury.

10
Assembly
Tools required for assembly:
Forklift or hoist with straps
10-12mm wrench (provided)
14mm wrench
(NOTE: A socket wrench set may speed
assembly time)
Remove all crating and plastic from around the
band saw. Remove any lag screws or holding
straps which secure the band saw to the wood
pallet.
Use a hoist or forklift with straps to lift the band
saw from the pallet. (Do NOT place forks or
straps directly under the band saw table to lift it.)
Move the band saw to its permanent location,
which should be dry and well lit, with enough
space on all sides to handle long stock or
perform routine maintenance on the machine.
Make sure the floor is able to support the weight
of the machine.
Areas of the Band Saw have been given a
protective coating at the factory. This should be
removed with a soft cloth moistened with
kerosene or mineral spirits. Do not get solvents
near plastic or rubber parts, and do not use an
abrasive pad as it may scratch metal surfaces.
Installing Fence and Rails
1. Mount the front rail (A, Figure 1) to the saw
table with two 5/16 x 1-1/4 hex cap screws,
two 5/16 lock washers, and two 5/16 flat
washers. Screws should be placed
horizontally in approximately the center of
the slot. Hand tighten the screws.
2. Mount the rear rail (B, Figure 1) to the table
with two 1/4 x 5/8 hex cap screws, two 1/4
lock washers, and two 1/4 flat washers.
Hand tighten the screws.
3. Push the front and rear rails upward (toward
the table top) as far as they will go.
4. Tighten the two hex cap screws holding the
front rail to the table, with a 12mm wrench.
Tighten the two hex cap screws holding the
rear rail to the table with a 10mm wrench.
5. Attach the guide rail (C, Figure 1) to the
front rail with five 1/4 x 5/8 hex cap screws,
five 1/4 lock washers, and five 1/4 flat
washers. The scale on the guide rail should
face toward the operator. Hand tighten the
screws only.
Figure 1

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6.
A
ttach the fence
(
D, Fi
g
ure 2
)
to the fence
body (E, Figure 2) with four 5/16 x 3/4 hex
cap screws, four 5/16 lock washers, and
four 5/16 flat washers. Hand tighten the
screws only.
7. Place the fence assembly onto the guide rail
and against the edge of the miter slot, as
shown in Figure 2. The hook at the rear of
the fence should fit under the rear rail (see
Figure 5).
8. The fence must align parallel to the miter
slot along the entire length of the fence.
9. Lock the fence by pushing down the lock
handle (G, Figure 2). Because the screws
are only hand-tight, you can shift the fence
slightly as needed until the fence parallels
the miter slot.
10. When the fence has been properly aligned
to the miter slot, tighten the four hex cap
screws (F, Figure 2) with a 12mm wrench.
Make sure the fence remains parallel to the
miter slot as you tighten the screws. (NOTE:
This alignment will again be checked once
the guide rail has been tightened.)
11. Move the fence assembly to the other side
of the blade so that the pointer (Figure 3) on
the fence body points to “zero” on the scale.
Lock the fence by pushing the handle down.
12. Move the guide rail with the locked fence
until the fence is flush against the blade. (Do
not force the fence into the blade so that the
blade bends.) See Figure 3. Do not unlock
the fence to perform this. Move the fence
and guide rail together when establishing
the zero point.
13. Tighten the five hex cap screws that hold
the guide rail to the front rail, with a 10mm
wrench. NOTE: After tightening the guide
rail, double check that the fence is still
parallel to the miter slot. Make additional
adjustments if needed.
Figure 2
Figure 3

12
14. Check the clearance between the table and
the fence. The fence should not rub against
the table surface but be slightly above it.
This gap should be the same at the front of
the table as it is at the rear. See Figure 4.
15. If the gap between fence and table is not
consistent, loosen either of the hex nuts on
the hook (Figure 5) and rotate the sliding
pad until the fence/table gap is consistent
across the full length of the table. When this
is achieved, tighten both hex nuts.
16. Check the adjustment of the hook at the
rear of the fence. The hook should be
positioned so that it overlaps the rear rail by
approximately 1/8”. See Figure 5. To adjust
the hook, loosen the upper hex nut (Figure
6) and slide the hook in or out as needed.
Re-tighten upper hex nut.
Dust Collection
The use of a dust collection system is strongly
recommended for this band saw. It will help
keep the shop clean as well as reduce any
potential health hazards caused by inhalation of
wood dust. The collector should have a capacity
sufficient for this size machine (minimum of 600
CFM).
Attach the hose of the dust collector to the 4”
dust port below the band saw table (Figure 6).
Secure with a hose clamp or duct tape.
NOTE: Dryer vent hose is not acceptable for
wood dust collection.
Grounding Instructions
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.
This machine must be grounded. In the event of
a malfunction or breakdown, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock.
Improper connection of the equipment-
grounding conductor can result in a risk of
electric shock. The conductor with insulation
having an outer surface that is green with or
without yellow stripes, is the equipment-
grounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a
live terminal.
Figure 4
Figure 5
Figure 6

13
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool is properly grounded.
Repair or replace a damaged or worn cord
immediately.
Make sure the voltage of your power supply
matches the specifications on the motor plate of
the Band Saw. The machine should be
connected to a dedicated circuit, and protected
by a circuit breaker or time delay fuse, with
minimum amp ratings as shown in Table 1.
Local codes take precedence over recom-
mendations.
Extension cords
The use of an extension cord is not
recommended for the 2013 or 2415 Band Saw.
But if one is necessary, make sure the cord
rating is suitable for the amperage listed on the
machine’s motor plate. An undersized cord will
cause a drop in line voltage resulting in loss of
power and overheating.
Use the chart in Figure 7 as a general guide in
choosing the correct size cord. If in doubt, use
the next heavier gauge. The smaller the gauge
number, the heavier the cord.
230 Volt, Single Phase Operation
As received from the factory, the single-phase
model of the Band Saw is designed to run on
230 volt power. You may either install a plug or
“hard-wire” the Band Saw directly to a service
panel.
If connecting a plug, use a proper UL/CSA listed
2-pole, 3-wire grounding plug suitable for 230V
operation.
If the Band Saw is to be hard-wired to a panel,
make sure a disconnect is available for the
operator. During hard-wiring of the Band Saw,
make sure the fuses have been removed or the
breakers have been tripped in the circuit to
which the Band Saw will be connected. Place a
warning placard on the fuse holder or circuit
breaker to prevent it being turned on while the
machine is being wired.
230 Volt, Three Phase Operation
The three-phase model is factory wired for 230
volt, but can be converted to 460 volt if so
desired (see “Converting From 230 Volt to 460
Volt”). You may either install a plug or “hard-
wire” the Band Saw directly to a service panel.
Model Recommended circuit
*
1791257 (2HP 1PH 230V
)
30 Amp
1791258 (3HP 3PH 230
V
)
30 Amp
1791258 (3HP 3PH 460
V
)
15 Amp
1791259 (3HP 1PH 230V
)
30 Amp
1791260 (5HP 3PH 230V
)
40 Amp
1791260 (5HP 3PH 460V
)
20 Amp
*subject to local codes
Table 1
Recommended Gauges (AWG) of Extension Cords
Amps
Extension Cord Length *
25
feet 50 feet 75 feet 100 feet 150 feet 200 feet
< 5 16 16 16 14 12 12
5 to 8 16 16 14 12 10 NR
8 to 12 14 14 12 10 NR NR
12 to 15 12 12 10 10 NR NR
15 to 20 10 10 10 NR NR NR
21 to 30 10 NR NR NR NR NR
*based on limiting the line voltage drop to 5V at 150% of the
rated amperes.
NR: Not Recommended. Figure 7
If you are connecting a plug, use a proper
UL/CSA listed 3-pole, 4-wire grounding plug
suitable for 230 volt operation.
If the Band Saw is to be hard-wired to a panel,
make sure a disconnect is available for the
operator.
During hard-wiring of the Band Saw, make sure
the fuses have been removed or the breakers
have been tripped in the circuit to which the
Band Saw will be connected. Place a warning
placard on the fuse holder or circuit breaker to
prevent it being turned on while the machine is
being wired.

14
Converting from 230 Volt to 460 Volt
(Three Phase Only)
To convert from 230 volt to 460 volt:
1. Remove the four Phillips head screws on
the switch plate (Figure 8) and tilt the switch
plate down. Then remove the cover of the
switch box.
2. Replace the current contactor with the 460V
magnetic contactor (part no. 2013-102B for
model 2013; part no. 2415-102B for model
2415; purchased separately).
3. Re-connect the motor leads according to the
diagrams inside the motor junction box.
These diagrams are also found on pages 56
and 57 of this manual. (Diagram in motor
junction box should take priority.)
4. Change the lamp input power from 230V to
460V in the panel of the transformer (Figure
9) in accordance with the diagrams on
pages 56 and 57.
5. If using a plug, install a proper UL/CSA
listed plug suitable for 460V operation.
IMPORTANT: Consult the diagrams on pages
56 and 57 for clarification of any of these
changes on 230V to 460V conversion.
Three-Phase Test Run
On the three-phase unit, after wiring has been
completed, you should check that the wires
have been connected properly:
1. Open lower front door of the Band Saw.
2. Connect machine to power source and
press the start button, shown in Figure 28,
for just an instant, then press the stop
button. (See “Operating Controls” on page
21 for further information on the control
buttons.)
3. The lower wheel should rotate clockwise as
viewed from the front of the machine. If the
rotation of the lower wheel is incorrect,
disconnect machine from power.
4. Switch any two of the three wires at "R,S,T"
(see “Electrical Connections”, pages 56 and
57) and re-connect machine to power
source.
Figure 8
Figure 9

15
Adjustments
Table Tilt
1. Loosen the lever (Figure 10).
2. Rotate the handwheel (Figure 10) clockwise
to tilt table up to 45 degrees to the right, or
counterclockwise to tilt the table up to 10
degrees to the left (as viewed from the
operator’s position).
NOTE: If you tilt the table to the left, you
must first remove the stop screw from the
machine, shown in Figure 12.
3. Tighten the lever (Figure 10).
NOTE: The lever, shown in Figure 10, can be
pivoted so that it doesn’t contact the band saw
surface. Simply lift straight out on the lever and
rotate it on the pin, thenrelease it making sure it
seats itself on the pin.
90° Table Stop
The 90° stop, shown in Figure 12, ensures the
table will always be perpendicular to the blade
after the table is returned to horizontal position.
Check and adjust this 90° stop as follows:
1. Disconnect machine from power source.
2. Loosen lever (Figure 10) and tilt table left
until the stop screw rests against the metal
platform of the Band Saw, as shown in
Figure 12.
3. Place a square on the table and against the
blade to check that the table is 90° to the
blade. See Figure 11.
4. If table and blade are not square, loosen
lock nut (Figure 12) with a 14mm wrench,
and turn the head of the stop screw with a
17mm wrench. Turn the screw as needed
until there is no longer light showing
between the square and the blade.
5. Tighten lock nut (Figure 12) to secure the
table stop in position.
6. Tighten the lever (Figure 10).
7. Check that the scale pointer (Figure 10) is at
zero. If necessar
y
, loosen the screw on the
pointer and shift the pointer to zero. Tighten
the screw.
Figure 10
Figure 11
Figure 12

16
Installing/Changing Blades
Always wear gloves when
handling blades. New blades are usually
packaged in a coiled position; to prevent
injury uncoil them slowly and carefully, while
wearing gloves and safety glasses.
1. Disconnect machine from power source.
2. Decrease blade tension by rotating blade
tension handwheel (A, Figure 14) according
to the arrow direction in Figure 14, until the
handwheel stops.
3. Remove the table insert (Figure 13).
4. Remove the set screw at the end of the slot
(Figure 13) with 4mm (or 5/32”) hex wrench.
5. Lower the upper blade guide assembly by
loosening the knob (B, Figure 14) and
rotating the handwheel (C, Figure 14).
6. Open upper and lower front doors.
7. Carefully remove the blade from between
upper and lower blade guides. Remove
blade from upper and lower wheels.
8. Guide new blade through table slot. Place
blade in upper and lower blade guides.
NOTE: Make sure blade teeth point down
toward table, and toward the front of the
saw.
9. Position blade on the middle of the upper
and lower wheels.
10. Replace table insert and set screw.
11. Before operating the band saw, the new
blade must be tensioned and tracked
properly. Find instructions for tensioning and
tracking the blade under “Blade Tension”
and “Blade Tracking.” The blade guides
must also be set properly according to the
instructions on pages 18 and 19.
Blade Tension
1. Disconnect machine from power source.
2. Close both upper and lower doors.
3. Rotate blade tension handwheel to set the
blade tension, according to the arrow
directions in Figure 14.
4. The gauge (D, Figure 14) indicates the
approximate tension according to the width
of the blade in inches. Initially, set the blade
tension to correspond to the width of your
blade. As you become familiar with the saw,
you may find it necessary to change the
blade tension from the initial setting.
Figure 13
Figure 14

17
Chan
g
es in blade width and the t
y
pe of material
being cut will have an effect on blade tension.
Keep in mind that too little or too much blade
tension can cause blade breakage and/or poor
cutting performance.
TIP: When the band saw is not being used,
slightly release the tension on the blade – this
will prolong the blade’s life. Make a note of the
specific tension setting for that particular blade,
as shown on the gauge (D, Figure 14). The
tension can then be re-set quickly when band
saw operations are resumed.
Blade Tracking
“Tracking” refers to the position of the saw blade
on the wheels while the machine is in operation.
Tracking has been factory-adjusted. However, it
should be checked occasionally, including after
every blade change.
IMPORTANT: Make tracking adjustments with
knob (F, Figure 15). DO NOT use screws (G,
Figure 15); these were used by the
manufacturer for wheel alignment and should
NOT be used for blade tracking.
To inspect and adjust tracking, proceed as
follows:
1. Disconnect machine from power source.
2. The blade must be properly tensioned
before adjusting blade tracking. Make sure
the blade guides and other parts of the
machine will not interfere with the
movement of the blade.
3. Open upper front door to expose the upper
wheel. Rotate the wheel clockwise by hand,
and observe the position of the blade on the
wheel. The blade should ride upon the
center of the wheel (Figure 16).
4. If the blade tends to move toward the edge
of the wheel, loosen wing nut (E, Figure 15)
and sli
g
htl
y
rotate knob
(
F, Fi
g
ure 15
)
.
Rotating the knob clockwise will cause the
blade to move toward the rear edge of the
wheel. Rotating the knob counterclockwise
will cause the blade to move toward the
front edge of the wheel.
NOTE: This adjustment is sensitive; perform
it in small increments and give the blade
time to react to the changes, as you
continue to rotate the wheel.
5. When the blade is tracking properly in the
center of the wheel, re-tighten wing nut (E,
Figure 15).
6. Close upper front door.
Figure 15
Figure 16

18
Upper Blade Guide Assembly
1. Disconnect machine from power source.
2. Loosen lock knob (see B, Figure 14) and
raise or lower upper blade guide assembly
by turning the handwheel (C, Figure 14).
3. Position the blade guide assembly about
3/16” above the material to be cut. The
scale (J, Figure 14) shows the distance from
bottom of upper blade guides to the table
surface.
4. Tighten lock knob (B, Figure 14).
Upper Blade Guides and Upper
Support Bearing
To adjust the bearing guides for proper blade
control, proceed as follows.
1. Disconnect machine from power source.
2. Blade must already be tensioned and
tracking properly.
3. Loosen the locking handle (A, Figure 17).
4. Adjust the guide bracket (B, Figure 17) by
rotating knob (G, Figure 17) until the front of
the guide bearings (C, Figure 17) are just
behind the blade’s gullet (curved area at the
base of the tooth). See Figure 18.
5. Tightenthe locking handle (A, Figure 17).
6. Loosen set screw (D, Figure 17) on the
guide bearing assembly, with a 3mm hex
wrench. (Figure 17 shows the set screw for
the right hand bearing; the set screw for the
left hand bearing is shown in Figure 19.)
7. The guide bearing rotates on an eccentric
shaft. Adjust the guide bearing, by rotating
the knob (H, Figure 19) until the guide
bearing rests lightly against the blade. Do
not force the guide bearing against the side
of the blade.
8. Tightenset screw (D, Figure 17).
9. Repeat the process for the other guide
bearing. After adjustment, make sure the set
screw (D, Figure 19) is tightened.
10. Loosen nut (E, Figure 19).
11. Adjust the support bearing using the knob
(F, Figure 19) until the space between the
support bearing and the back edge of the
blade is approximately 1/64”. A convenient
way to achieve this spacing is by placing a
dollar bill folded twice (four thicknesses of a
dollar bill is approximately 1/64”) between
blade and support bearing.
Figure 17
Figure 18

19
12. Adjust the support bearing until it lightly
contacts the dollar bill.
13. When support bearing adjustment is
complete, remove dollar bill and tighten nut
(E, Figure 19).
Lower Blade Guides and Lower
Support Bearing
1. Disconnect machine from power source.
2. Blade must already be tensioned and
tracking properly.
3. Loosen two hex cap screws (J, Figure 20).
4. Adjust the guide bracket (K, Figure 20) so
that the front of the guide wheels are just
behind the blade’s gullet (curved area at the
base of the tooth).
5. Tighten the two hex cap screws (J, Figure
20).
6. Loosen lock ring (L, Figure 20) on the guide
wheel assembly.
7. Rotate the knob (M, Figure 20) until the
guide wheel rests lightly against the blade.
Do not force the guide wheel against the
side of the blade.
8. Tightenthe lock ring (L, Figure 20).
9. Repeat this adjustment for the guide wheel
on the opposite side.
10. Loosen thumb screw (N, Figure 20).
11. Slide the shaft of the support bearing until
the space between the support bearing and
the back edge of the blade is approximately
1/64”. A convenient way to achieve this
spacing is by placing a dollar bill folded
twice (four thicknesses of a dollar bill is
approximately 1/64”) between blade and
support bearing.
12. Adjust the support bearing until it lightly
contacts the dollar bill.
13. The bearing holder on the shaft is eccentric.
Rotate the support bearing until the back
edge of the blade overlaps the front face of
the support bearing by approximately 1/8”.
See Figure 21.
14. When adjustments to the support bearing
are complete, tighten thumb screw (N,
Figure 20).
Figure 19
Figure 20

20
Miter Gauge
A miter gauge is provided for crosscutting
operations. Install the miter gauge by sliding the
end of the miter gauge bar into the T-slot in the
table, as shown in Figure 22.
To adjust the angle of the miter gauge:
1. Loosen the handle (A, Figure 22).
2. Rotate the gauge body until the pointer (B,
Figure 22) lines up with the desired angle on
the scale. You may have to pivot the stop
(C, Figure 22) out of the way to allow the
body to rotate.
3. Tightenthe handle (A, Figure 22).
4. There are three stops – at 90° and 45° left
and right. Each of these can be adjusted by
loosening the hex nut (D, Figure 22) and
turning the screw (E, Figure 22) as needed.
Re-tighten the hex nut (D, Figure 22) when
adjustment is finished.
5. Make sure the stop (C, Figure 22) is flipped
back into place.
Belt Tension
The drive belt and pulleys are properly adjusted
at the factory. However, belt tension should be
occasionally checked. The belt will need to be
re-tensioned after belt replacement or changing
speeds.
1. Disconnect machine from power source.
2. Open the lower back door.
3. Loosen the four hex nuts on the motor plate
(A, Figure 23).
4. Turn the tension screw (B, Figure 23)
counterclockwise to reduce tension (for
example, to remove the belt) or clockwise to
increase the tension on the belt.
5. Check the tension by pushing down with
moderate pressure against the center of the
belt (Figure 24). An adequately tensioned
belt will deflect about 1/2”.
6. Tighten the hex nut on the tension screw (B,
Figure 23) and tighten the four hex nuts (A,
Figure 23).
NOTE: A new belt may stretch slightly during the
“breaking in” process, and the tension may need
to be checked and adjusted occasionally during
this period.
Figure 21
Figure 22
Figure 23