Powers P3500 User manual

MODEL P3500 CAT. NO.52000/Deluxe Kit 52001/Blister Pack

DO NOT OPERATE THE P3500 TOOL UNTIL YOU HAVE

READ THIS MANUAL AND RECEIVED THE PROPER

TRAINING ACCORDING TO ANSI STANDARD A 10.3-1995.

WARNING

;

R2200

;;

;

R2

200

OPERATING INSTRUCTION

MANUAL

WARNING!

PRIOR TO OPERATING THE P3500 TOOL, STUDY THIS MANUAL CAREFULLY AND DEVELOP A THOROUGH

UNDERSTANDING OF THE CONTENTS.

PROPER TRAINING ACCORDING TO THE CURRENT ANSI STANDARD A 10.3, SAFETY REQUIREMENTS FOR POWDER

ACTUATED FASTENING SYSTEMS MUST BE COMPLETED AND A POWERS FASTENERS QUALIFIED OPERATOR CARD

MUST BE OBTAINED PRIOR TO OPERATION OF THE TOOL. STATE, LOCAL, OR OTHER REGULATIONS SHOULD ALSO BE

FOLLOWED. LAWS, REGULATIONS, AND STANDARDS REGARDING THE USE OF POWDER ACTUATED TOOLS MAY

PERIODICALLY BE REVISED. ANY SUCH REVISIONS MAY CHANGE THE SAFETY AND OPERATING PROCEDURES

DESCRIBED IN THIS MANUAL. POWERS FASTENERS, INC. IS NOT RESPONSIBLE FOR ANY SUCH REVISIONS WHICH

OCCUR AFTER PUBLICATION OF THIS MANUAL. IT IS THE RESPONSIBILITY OF THE USER TO MAINTAIN FAMILIARITY

WITH THE CURRENT LAWS, REGULATIONS, AND STANDARDS THAT APPLY TO THE POWDER ACTUATED TOOL.

DANGER! - TO AVOID SERIOUS INJURY OR DEATH:

NEVER CLOSE TOOL WITH ANY PART OF HAND OVER MUZZLE END.

OPERATORS AND BYSTANDERS MUST WEAR EYE AND HEARING PROTECTION.

ALWAYS ASSUME TOOL IS LOADED. DO NOT PLACE A FINGER ON THE TRIGGER OF LOADED TOOL UNTIL MUZZLE

END IS AGAINST WORK SURFACE AND YOU ARE READY TO MAKE A FASTENING. NEVER PLACE YOUR HAND OVER

THE MUZZLE WITH A POWDER LOAD IN THE TOOL. IF THE TOOL ACCIDENTALLY DISCHARGES THE PISTON OR

FASTENER MAY PENETRATE YOUR HAND RESULTING IN SERIOUS INJURY.

IT IS VERY IMPORTANT THAT THE OPERATOR OF THIS TOOL COMPLETELY READS AND UNDERSTANDS THE ENTIRE

TOOL MANUAL AND COMPLETES THE OPERATOR’S EXAM ON THE LAST PAGE. THE WARRANTY WILL NOT BE VALID

UNTIL THE TEST IS RECEIVED, WITH A COPY OF YOUR RECEIPT,

AND REVIEWED BY POWERS FASTENERS, INC.

Low Velocity Powder Actuated

Fastening Tool

P3500 MANUAL CAT. NO. 52036 9/03

Introduction

Thank you for purchasing the Powers P3500 low velocity powder actuated tool. This tool will

provide you with excellent performance provided the steps for proper operation and

maintenance are followed. Powder actuated fastening systems can provide a cost effective

method of attaching fixtures for light duty, static load conditions. The systems provided by

Powers Fasteners consist of specially designed fasteners, installation tools, and powder loads

which are designed to function in combination to provide optimum performance. While powder

actuated tools can provide one of the fastest and economical means of fastening, they can also

be dangerous if they are not operated properly.

Prior to operating the P3500 tool, you must be properly trained in the operation and

maintenance of this tool and be issued a Powers Fasteners Qualified Operator Card. When using

the tool, you must have this card in your possession. As part of the training process, you should

read and understand the contents of this instruction manual especially the safety precautions.

Powder actuated tools may be operated only by properly trained operators as described in ANSI

Standard A 10.3, Safety Requirements for Powder Actuated Fastening Systems. For complete

tool operation details, contact your local Powers Fasteners Branch office or distributor

for training.

Remember, safety begins with you! It is your primary responsibility when operating this tool.

Failure to follow the proper operating, maintenance, and safety procedures can result in serious

injury or death to yourself or bystanders. In addition to the training provided, you should be

familiar with any local, state, and federal regulations. If you have any questions which are not

covered in this manual, contact your local Powers Fasteners Branch office or distributor.

SIZE RANGE

1/2" to 3" pin lengths, .27 caliber

TOOL DESCRIPTION

The P3500™ is a low velocity, semi-automatic .27 caliber tool which can be used to install .300

head drive pins, 8mm head drive pins and 1/4"-20 threaded studs, up to 3" in total length. The

P3500™ is designed for high speed and repetitive volume applications.

TECHNICAL DATA

TOOL BODY PIN LENGTH TOOL LENGTH

Precision Cast Aluminum 1/2" to 3" Total Length 13-5/8"

LOAD TYPE TOOL WEIGHT POWER LEVEL

.27 Caliber in a 10 Load Strip 5 lbs. Brown (2), Green (3), Yellow (4), Red (5)

PIN TYPE

Ballistic Point Drive Pin, .300 Head Drive Pin, 8mm Head Drive Pin, 1/4"-20 Threaded Stud

Warranty

All warranties of the products described herein, expressed or implied, including the warranties of

merchantability and fitness for particular purposes are specifically excluded, except for the

following: Powers Fasteners will repair or replace at its sole option any tool part, or fastener

which within five years after sale by Powers Fasteners or its distributors, is found by Powers

Fasteners to be defective in material or workmanship, normal wear and tear excluded.

This is the sole warranty of Powers Fasteners and the sole remedy available to distributor

or buyer.

NOTE — JUST AS NO ONE CAN MERELY READ A BOOK ABOUT DRIVING AN AUTOMOBILE AND THEN HOPE TO RUN IT SAFELY, NO ONE SHOULD

ATTEMPT TO USE ANY POWDER TOOL WITHOUT ADEQUATE, COMPETENT, PERSONAL INSTRUCTION. AND, JUST AS NO AUTOMOBILE

INSTRUCTION BOOK OR INSTRUCTOR CAN FOREWARN A LEARNER AGAINST ALL CONTINGENCIES AND EMERGENCIES, NEITHER CAN POWERS

FASTENERS INSTRUCTORS OR PRINTED INFORMATION DETAIL ALL POSSIBLE CONDITIONS SURROUNDING THE USE OF POWERS TOOLS AND

PRODUCTS. THE MANUFACTURER DISCLAIMS RESPONSIBILITY FOR INJURIES TO PERSONS OR PROPERTY WHICH MAY RESULT FROM DISREGARD

OF THESE OPERATING INSTRUCTIONS.

2P3500

MODEL P3500 CAT. NO.52000/Deluxe Kit 52001/Blister Pack

3P3500

CAT NO. DESCRIPTION STD CTN.

52000 P3500 Powder Tool (Deluxe Kit) 1

52001 P3500 Powder Tool (Blister Pack) 1

52102 P3500 Piston Flat End w/ring 1

52108 Guide 2/F-3 1

52110 Base Plate 2/S-13 1

52120 Shear Clip 1

52112 Piston Stop 1

52122 Steel Annular Ball 1

The piston for installing 8mm drive pins is listed in the following table. For applications in tight

areas, a limited access base plate/guide is also available.

CAT NO. DESCRIPTION STD CTN.

52100 Piston 2/DN-1 1

52114 Guide 2/F-4 Limited Access 1

52116 Baseplate 2/F-14-1 Limited Access 1

For fastening ceiling clips overhead, 6' and 8' di-electric pole tools are available.

CAT NO. DESCRIPTION STD CTN.

50065 6' Di-electric Pole Tool 1

50066 8' Di-electric Pole Tool 1

FASTENER FUNCTIONING

Prior to learning the safe operating procedures for this tool, it is important to understand how a

powder actuated fastener works. A powder actuated fastener is considered to be a direct drive or

forced entry type of fastener because it is driven directly into the base material. The driving action

causes tremendous forces to be applied to the fastener. Powers powder actuated fasteners are

specially designed and manufactured using an austempering process to withstand the forces

imposed during the driving operation. Only fasteners manufactured or supplied by Powers

Fasteners should be used in this tool.

FUNCTIONING IN CONCRETE

The performance of a powder actuated fastener when installed into concrete or masonry base

materials is based on the following factors:

1. Strength of the base material

2. Hardness and concentration of the aggregate

3. Shank diameter of the fastener

4. Depth of embedment into the base material

5. Fastener spacing and edge distance

In addition to these factors, installation tool accessories such as a stop spall which reduces the

tendency of the concrete surface to spall during the driving action can increase the performance

of the fastener.

When a powder actuated fastener is driven into concrete, it displaces the volume of concrete

around the embedded area of the fastener shank. As this occurs, the concrete directly

surrounding the fastener is compressed and in turn presses back against the shank of the

fastener. Additionally, the driving action generates heat which causes particles within the

concrete to fuse to the shank of the fastener. This combination of compression and fusion holds

the fastener in the concrete base material. A similar action occurs when fastening into

block masonry.

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

yyy

MODEL P3500 CAT. NO.52000/Deluxe Kit 52001/Blister Pack

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

yyyy

;;;;@@@@ÀÀÀÀ

;;;;yyyy

Washer

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

y

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

y

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

y

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

y

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

y

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

@



À

;

y

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

@@@@



ÀÀÀÀ

;;;;

yyyy

;;;;@@@@ÀÀÀÀ

;;;;yyyy

Stop

Spall

1

2

4P3500

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

yyyyyy

Point

Flattens

No

Indent

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

yyyyyy

Surface

Shatters

Material

Cracks

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

@@@@@@



ÀÀÀÀÀÀ

;;;;;;

yyyyyy

Fastener Sinks in

with Average

Hammer Blow

1

2

3

Generally, the performance of the fastener in a given concrete strength will increase with

greater embedment depths in a certain range. Depending on the fastener style and base

material strength, embedment depths range from 5/8” to 1-1/2”. For depths greater than this

range, there is the possibility of fastener bending or fishhooking which may decrease expected

load capacities and create a safety hazard.

During the driving action, some localized surface spalling of the concrete may occur. Normally,

this is a surface effect which does not effect the performance of the fastener. However, it may

pose an aesthetic problem for exposed applications where a fixture is not used. In cases such as

this, two methods can be used to improve the appearance of the fastening. A stop spall adapter

mounted on the powder actuated tool can help to reduce surface spalling. Another method used

is to drive the fastener through a steel washer to improve the appearance of the application.

FUNCTIONING IN STEEL

The load performance of a powder actuated fastener when installed into steel base materials is

based on the following factors:

1. Thickness of the steel

2. Tensile strength of the steel

3. Shank diameter of the fastener

4. Depth of point penetration through the steel

5. Fastener spacing and edge distance.

When a powder actuated fastener is driven into steel, it displaces the steel laterally 360˚ around

the shank of the fastener. Since steel is an elastic material, it presses back against the shank of

the fastener to hold it in place. As the diameter of the fastener shank is increased, the load

capacity obtained will generally increase provided the steel thickness is sufficient to accept the

fastener. To further increase fastener performance in steel, some fasteners have a knurled shank

which allows the steel to form a key lock into the grooves to provide higher capacities than

those obtained with a smooth shank. For optimum performance, the fastener point should

completely penetrate the steel. Normally, a minimum of 1/4” is allowed for the point length. An

increase in performance can be expected until the fastener no longer completely penetrates

through the steel. At this point, the elastic properties of the steel cause a compression force to

be developed at an angle against the fastener point which reduces load capacity. In thicker steel

base materials, adequate load capacities may be obtained for applications in which the point of

the fastener does not fully penetrate the steel. Job site performance tests are recommended.

Fasteners should not be used in areas that have been welded or cut with a torch as these

procedures may have caused local hardening of the steel. Over driving of the fastener should be

avoided as the rebound created may reduce the load capacity or cause damage to the fastener.

When fastening into unsupported long steel members, it may be necessary to provide support in

the area of the fastening to prevent spring action which can cause inconsistent penetration and

a reduction in load capacity.

SUITABLE BASE MATERIAL

While powder actuated fasteners can be used successfully in concrete, certain masonry

materials, and A 36 steel, some materials are completely unsuitable. Fasteners should never be

fired into hard or brittle materials such as cast iron, tile, glass, or rock. These materials can

shatter easily resulting in a potential safety hazard. In addition, soft base materials such as

wallboard, plaster, or wood are not appropriate as the fastener could pass completely through

these materials. The user should never guess when fastening into any base material. Failure to

follow the recommended installation and safety guidelines can result in severe injury or death to

the tool operator and/or bystanders.

CENTER PUNCH TEST

A center punch test should always be performed to determine the suitability of the base

material for a powder actuated fastening. This test is relatively simple and can help to insure a

safe, successful fastening. Be sure to wear the appropriate eye protection when performing this

test. To begin, select the fastener to be used for the job. Then, place the point of the fastener

against the proposed base material. Strike the fastener with a single hammer blow, then

examine the point. If the point of the fastener is not blunted and the base material has a clear

point indentation, it is acceptable to proceed with the first test installation.

;;@@ÀÀ

;;yy

;;@@ÀÀ

;;yy

;;@@ÀÀ

;;yy

;;@@ÀÀ

;;yy

;;@@ÀÀ

;;yy

;;@@ÀÀ

;;yy

;

MODEL P3500 CAT. NO.52000/Deluxe Kit 52001/Blister Pack

5P3500

Use of a powder actuated system is not recommended if the following occurs during the center

punch test:

1. The fastener point has been blunted. This indicates that the base material is too hard.

2. The base material cracks or shatters. This indicates that the base material is too brittle.

3. When using an average hammer blow, the fastener penetrates the base material easily. This

indicates that the base material is too soft.

FASTENER INSTALLATION REQUIREMENTS

It is important to understand the required minimum base material thickness requirements along

with the minimum spacing and edge distance requirements. Failure to follow these

requirements can result in an unsuccessful fastening and create a safety hazard.

BASE MATERIAL THICKNESS

Concrete base material should be at least three (3) times as thick as the fastener embedment

penetration. If the concrete is too thin, the compressive forces forming at the fasteners point

can cause the free face of the concrete to break away. This can create a dangerous condition

from flying concrete and/or the fastener and also results in a reduction of fastener holding

power. For applications in the face shell of concrete masonry block, select a fastener length

which will not exceed the thickness of the face shell.

FASTENER PENETRATION GUIDE

The following table lists typical embedment or penetration depths expected in the base

materials listed. The penetration will vary depending on the density of the material. This

table should be used as a guide since the consistency of these materials varies. When in

doubt, a job site performance test should be conducted.

DENSITY TYPICAL BASE MATERIAL PENETRATION

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

yyy

3"

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

@@@



ÀÀÀ

;;;

yyy

3"

;;;;;

;

;;;

;

;;;

;

;;;;;

@@@@@

@

@@@

@

@@@

@

@@@@@















ÀÀÀÀÀ

À

ÀÀÀ

À

ÀÀÀ

À

ÀÀÀÀÀ

;;;;;

;

;;;

;

;;;

;

;;;;;

@@@@@

@

@@@

@

@@@

@

@@@@@















ÀÀÀÀÀ

À

ÀÀÀ

À

ÀÀÀ

À

ÀÀÀÀÀ

;;;;;

;

;;;

;

;;;

;

;;;;;

@@@@@

@

@@@

@

@@@

@

@@@@@















ÀÀÀÀÀ

À

ÀÀÀ

À

ÀÀÀ

À

ÀÀÀÀÀ

;;;;;

;

;;;

;

;;;

;

;;;;;

@@@@@

@

@@@

@

@@@

@

@@@@@















ÀÀÀÀÀ

À

ÀÀÀ

À

ÀÀÀ

À

ÀÀÀÀÀ

;;;;;

;

;;;

;

;;;

;

;;;;;

@@@@@

@

@@@

@

@@@

@

@@@@@















ÀÀÀÀÀ

À

ÀÀÀ

À

ÀÀÀ

À

ÀÀÀÀÀ

;;;;;

;

;;;

;

;;;

;

;;;;;

@@@@@

@

@@@

@

@@@

@

@@@@@















ÀÀÀÀÀ

À

ÀÀÀ

À

ÀÀÀ

À

ÀÀÀÀÀ

;;;;;

;

;;;

;

;;;

;

;;;;;

@@@@@

@

@@@

@

@@@

@

@@@@@















ÀÀÀÀÀ

À

ÀÀÀ

À

ÀÀÀ

À

ÀÀÀÀÀ

;;;;;

;

;;;

;

;;;

;

;;;;;

yyyyy

y

yyy

y

yyy

y

yyyyy

;@À

;y

Fixture

Embedment

;;;;;

@@@@@



ÀÀÀÀÀ

;;;;;

@@@@@



ÀÀÀÀÀ

;;;;;

@@@@@



ÀÀÀÀÀ

;;;;;

@@@@@



ÀÀÀÀÀ

;;;;;

@@@@@



ÀÀÀÀÀ

;;;;;

@@@@@



ÀÀÀÀÀ

;;;;;

@@@@@



ÀÀÀÀÀ

;;;;;

yyyyy

Thread Length

Embedment

Penetration

3x

Penetration

Soft Masonry Concrete block 1" -1-1/4"

Average concrete Poured concrete 3/4" - 1"

Dense concrete Pre-stressed/pre-cast concrete 5/8" - 3/4"

EDGE DISTANCE

Do not fasten closer than 3" from the edge of concrete. If the concrete cracks, the fastener may

not hold. Closer edge distances for applications such as sill plates may be permitted if specific

fastener testing has been conducted.

SPACING

Setting fasteners too close together in concrete or masonry can cause cracking. The

recommended minimum distance between fasteners is 3" center to center.

FASTENER LENGTH SELECTION IN CONCRETE

For permanent applications using pins in concrete, first determine the thickness of the fixture to

be fastened. To this, add the required embedment or penetration into the base material. This

will be the fastener shank length required. For applications in the face shell of masonry block,

select a fastener length which will not exceed the thickness of the face shell.

For removable applications with threaded studs, the shank length required is equal to the

embedment depth required. To determine the minimum threaded length, add the thickness of

the fixture and the nut / washer thickness. The nut and washer thickness is equal to the

nominal thread diameter. Do not over tighten threaded parts. Maximum tightening torque

values are listed in the table below. Use of a nut setter is recommended to reduce the

possibility of over tightening the fasteners. For critical applications, perform a job site test.

MAXIMUM TORQUE FOR 1/4" STUD (FT.-LBS.) MAXIMUM TORQUE FOR 3/8" STUD (FT.-LBS.)

24

MODEL P3500 CAT. NO.52000/Deluxe Kit 52001/Blister Pack

6P3500

;;

1/8"

;;

1/2"

;;

1-1/2"

;;;

;

MODEL P3500 CAT. NO.52000/Deluxe Kit 52001/Blister Pack

INSTALLATION IN STEEL

The following guidelines are based on the installation of a fastener in ASTM A 36 structural

steel with the point fully penetrating the steel member. Recommended steel material thickness

ranges from a minimum of 1/8" to a maximum of 3/8". For use in higher strength structural

steel, applications where the point does not penetrate the steel member, or a thickness of steel

greater than 3/8", job site performance tests are recommended.

BASE MATERIAL THICKNESS

Steel base materials should be a minimum of 1/8" in thickness.

EDGE DISTANCE

For installations in A 36 steel, 1/2" is the recommended minimum edge distance.

SPACING

The recommended minimum distance between fastenings is 1-1/2" center to center for

installations in ASTM A 36 steel.

FASTENER LENGTH SELECTION IN STEEL

For permanent applications when using pins in steel, first determine the thickness of the

fixture to be fastened. To this, add the thickness of the steel base material plus a minimum of

1/4" to allow for proper point penetration. This will be the minimum fastener shank length

required. Do not select a fastener length longer than that required for the application. An

excessively long shank can burnish or polish the hole created in the steel resulting in a

reduction in load capacity.

For removable applications with threaded studs, the shank length required is equal to the

thickness of the steel base material plus a minimum of 1/4" to allow for proper point

penetration. This will be the minimum fastener shank length required. Do not select a shank

length longer than that required for the application. An excessively long shank can burnish or

polish the hole created in the steel resulting in a reduction in load capacity. To determine the

minimum threaded length, add the thickness of the fixture and the nut / washer thickness. The

nut and washer thickness is equal to the nominal thread diameter.

Do not over tighten threaded studs, the maximum tightening torque is listed in the table below.

Use of a nut setter is recommended to reduce the possibility of over tightening the fasteners. For

critical applications, perform a job site test.

7P3500

Powder Load

Selection Guide

.27 CALIBER SAFETY STRIP®

CAT. POWER LOAD STD. STD. MASTER WT./

NO. LEVEL COLOR SIZE BOX CTN. CTN. 100

50620 2 Brown .27 strip 100 1000 20000 .33

50622 3 Green .27 strip 100 1000 20000 .33

50626 4 Yellow .27 strip 100 1000 20000 .33

50630 5 Red .27 strip 100 1000 20000 .33

.27 CALIBER SAFETY STRIP® MASTER PACK

CAT. POWER LOAD STD. STD. MASTER WT./

NO. LEVEL COLOR SIZE BOX CTN. CTN. 100

50624 3 Green .27 strip 1000 - 20000 .33

50628 4 Yellow .27 strip 1000 - 20000 .33

50632 5 Red .27 strip 1000 - 20000 .33

Fastener

Selection Guide

.300 HEAD DIAMETER DRIVE PINS

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50012 1/2" K 100 5000 .300 .143 .5

50016 5/8" K 100 5000 .300 .143 .5

50022 3/4" 100 5000 .300 .143 .5

50026 1" 100 5000 .300 .143 .6

50030 1-1/8" 100 1000 .300 .143 .7

50032 1-1/4" 100 1000 .300 .143 .8

50034 1-1/2" 100 1000 .300 .143 .9

50036 1-3/4" 100 1000 .300 .143 1.1

50038 2" 100 1000 .300 .143 1.2

50040 2-1/4" 100 1000 .300 .143 1.2

50042 2-3/8" 100 1000 .300 .143 1.3

50044 2-1/2" 100 1000 .300 .143 1.4

50046 2-3/4" 100 1000 .300 .143 1.6

50048 3" 100 1000 .300 .143 1.9

.300 HEAD DIAMETER DRIVE PINS WITH TOP HAT

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50136 1/2" K 100 5000 .300 .143 .5

50138 5/8" K 100 5000 .300 .143 .5

50140 3/4" 100 5000 .300 .143 .5

50144 1" 100 5000 .300 .143 .6

.300 HEAD DIAMETER STEP SHANK PINS

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50158 3/4" Step Shank 100 1000 .300 .143/130 .5

50159 1" Step Shank 100 1000 .300 .143/130 .6

.300 HEAD DIAMETER DRIVE PINS -MASTER PACK

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50980 1/2" K 1000 5000 .300 .143 .5

53300 5/8" K 1000 5000 .300 .143 .5

51040 3/4" 1000 5000 .300 .143 .5

51100 1" 1000 5000 .300 .143 .6

51160 1-1/4" 1000 5000 .300 .143 .8

51340 1/2" K TH 1000 5000 .300 .143 .5

53400 5/8" K TH 1000 5000 .300 .143 .5

51400 3/4" TH 1000 5000 .300 .143 .5

51520 1" TH 1000 5000 .300 .143 .6

.300 HEAD DIAMETER DRIVE PINS WITH 3/4" WASHER

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50070 3/4" 100 1000 .300 .143 1.6

50080 2-1/2" 100 1000 .300 .143 2.5

50082 3" 100 1000 .300 .143 2.8

.300 HEAD DIAMETER DRIVE PINS WITH 7/8" WASHER

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50090 1" 100 1000 .300 .143 1.9

50092 1-1/4" 100 1000 .300 .143 2.0

50094 1-1/2" 100 1000 .300 .143 2.1

50096 2" 100 1000 .300 .143 2.4

50098 2-1/2" 100 1000 .300 .143 2.7

50100 3"* 100 1000 .300 .143 3.0

.300 HEAD DIAMETER DRIVE PINS WITH 1" WASHER

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50108 1-1/4" 100 1000 .300 .143 2.2

50110 1-1/2" 100 1000 .300 .143 2.3

50112 2" 100 1000 .300 .143 2.6

50114 2-1/2" 100 1000 .300 .143 2.9

50116 3" 100 1000 .300 .143 3.2

.300 HEAD DIAMETER DRIVE PINS WITH 1-7/16" INSULATION WASHER

CAT. STD. STD. HEAD SHANK WT./

NO. SHANK LENGTH BOX CTN. DIA. DIA. 100

50122 1-1/2" 100 1000 .300 .143 2.1

50126 2-1/2" 50 500 .300 .143 2.7

50132 3" 50 500 .300 .143 3.0

1/4"-20 THREADED STUDS

CAT. THREAD SHANK STD. STD. HEAD SHANK WT./

NO. LENGTH LENGTH BOX CTN. DIA. DIA. 100

50320 1/2" 1/2"K 100 5000 1/4" .143 .8

50322 3/4" 1/2"K 100 1000 1/4" .143 1.1

50326 3/4" 3/4" 100 1000 1/4" .143 1.2

50328 1/2" 1" 100 1000 1/4" .143 1.2

50330 3/4" 1" 100 1000 1/4" .143 1.4

50334 1/2" 1-1/4" 100 1000 1/4" .143 1.4

50336 3/4" 1-1/4" 100 1000 1/4" .143 1.5

50338 1-1/4" 1-1/4" 100 1000 1/4" .143 1.7

.300 HEAD DIAMETER PINS WITH CEILING CLIPS

CAT. SHANK STD. STD. HEAD SHANK WIRE WT./

NO. LENGTH BOX CTN. DIA. DIA. HOLE 100

50363 1" 100 1000 .300 .143 0.278" 3.4

50364 1" 100 1000 .300 .143 0.278" 3.5

50368 1" 100 1000 .300 .143 0.278" 3.0

50370 1-1/4" 100 1000 .300 .143 0.278" 3.7

50374 1-1/4" 100 1000 .300 .143 0.278" 3.2

.300 DIAMETER HEAD DRIVE PINS WITH BX CABLE STRAPS AND CONDUIT

CLIPS

CAT. STD. STD. HEAD SHANK WT./

NO. DESCRIPTIONBOX CTN. DIA. DIA. 100

50150 1" 100 1000 .300 .143 3.5

50152 1-1/4" 100 1000 .300 .143 3.7

50380 1/2" EMT 1-1/4" pin 100 1000 .300 .143 3.4

50381 1/2" EMT 1" pin TH 100 1000 .300 .143 3.3

50382 1/2" EMT 1" pin 100 1000 .300 .143 3.3

50384 3/4" EMT 1-1/4"pin 100 1000 .300 .143 3.5

50385 3/4" EMT 1" pin TH 100 500 .300 .143 3.4

50386 3/4" EMT 1" pin 100 1000 .300 .143 3.3

50388 1" EMT 1" pin TH 25 250 .300 .143 3.2

.300 HEAD DIAMETER PIN WITH REBAR BASKET CLIP

CAT. STD. STD. HEAD SHANK WT./

NO. DESCRIPTION BOX CTN. DIA. DIA. 100

50702 32mm w/ basket clip 100 100 8mm .143 4.0

50704 37mm w/ basket clip 100 100 8mm .143 4.1

50710 47mm w/ basket clip 100 1000 8mm .143 4.3

50712 52mm w/ basket clip 100 1000 8mm .143 4.4

50716 62mm w/ basket clip 100 1000 8mm .143 4.6

50718 72mm w/ basket clip 100 1000 8mm .143 4.8

FORMING PIN

CAT. STD. STD. HEAD SHANK WT./

NO. DESCRIPTION BOX CTN. DIA. DIA. 100

50790 62mm - 2-1/2" 100 1000 .205 .143 1.4

50789 44mm - 1-3/4" 100 1000 .205 .143 1.1

K=Knurled TH=Top Hat

MODEL P3500 CAT. NO.52000/Deluxe Kit 52001/Blister Pack

8P3500

Safety Precautions

Safety is your primary responsibility when operating any

powder actuated tool. You must read and understand

the contents of this manual. You must be familiar with

all functional and safety requirements of the tool. It is

your responsibility to obtain proper training and a

Powers Fasteners operator card prior to using this tool in

compliance with the current American National Standard

A10.3 Safety Requirements for Powder Actuated

Fastening Systems and the Federal Occupational Safety

and Health Administration Standards (OSHA). Existing

state or local regulations should also be followed. When

using this tool, you must have the qualified operators

card in your possession.

Revocation of card - Failure to comply with any of the

rules and regulations for safe operation of powder

actuated tools shall be cause for the immediate

revocation of your qualified operator card.

The following is a summary of safety precautions to be

followed when operating a Powers Fasteners powder

actuated tool. Failure to follow these safety instructions

can result in serious injury or death to operators

or bystanders.

PRIOR TO OPERATING THE TOOL

1. Warning signs should always be posted within the area

in which a powder actuated tool is to be used. These

signs should be at least 8" x 10" in size with boldface

type that is not less than 1" in height. The sign should

state "Powder Actuated Tool In Use".

2. Approved safety goggles should always be worn by

operator or bystander, to protect their eyes from flying

particles. Hearing protection should always be worn by

the operator and bystanders when using a powder

actuated tool. Other personal safety protection as

required should also be used.

3. Never modify or fabricate parts for use in your Powers

tool. Use only Powers fasteners, loads, and tool parts.

4. Hands or other body parts must never be placed in front

of muzzle/barrel. Accidental discharge can cause piston

and/or fastener to pass through the operator’s hand.

5. Never compress the tool against any part of the body.

Serious injury or death may result in the event of an

accidental discharge.

6. Always point tool in a safe direction at all times.

7. Use the tool for its intended purpose only.

PREPARATION FOR LOADING THE TOOL

1. Tools must be checked prior to operating to make sure

they are not fully or partially loaded with a powder load

or fastener.

2. To insure safe operation, perform the daily function test

described in this manual. Be sure the tool is not loaded

prior to performing this test.

3. Do not operate this tool unless all its parts are in place

and operating appropriately. Never attempt to use a

malfunctioning tool. Call 1-800-524-3244 for assistance.

4. Never guess about the suitability of a base material. If

you are uncertain about the suitability of a base

material, perform a center punch test.

5. Do not operate the tool until you learn and understand

the color code / numbering system used to identify the

power level of powder loads.

OPERATING THE TOOL

1. Only use fasteners and powder loads designed for this

tool as supplied by Powers Fasteners.

2. Do not use powder actuated tools in a flammable or an

explosive atmosphere.

3. Do not fire a tool without a fastener. The piston will

impact the work surface possibly causing serious injury

to the operator or bystanders along with damage to

the tool.

4. Do not load the tool until you are ready to make a

fastening. Check the power load level before inserting it

into the tool chamber.

5. Fastener must be loaded prior to loading the powder

load, to prevent injury to operator or bystander in the

event of an accidental discharge.

6. Do not close tool against work surface. The tool should

be manually closed, with hand away from muzzle/barrel

to prevent accidental discharge.

7. Hold the tool perpendicular to the work surface at all

times. Use a spall guard wherever possible. This will limit

the possibility of fastener ricochet which could cause

serious injury or death to the operator or bystanders.

8. Always perform a test fastening with the lightest load

level designed for use in the tool. If the lightest load

fails to set the fastener, try the next highest load until

the proper level is attained. Failure to follow this

procedure may cause the fastener to be overpowered.

If this occurs, the fastener may fully penetrate the base

material causing serious injury or death to someone.

Overpowering the fastener can also damage the tool,

creating a safety hazard to both the operator

or bystanders.

9. Do not fasten into cast iron, tile, glass, or other types of

brittle materials. These materials can shatter and create

sharp fragments which may cause injury.

MODEL P3500 CAT. NO.52000/Deluxe Kit 52001/Blister Pack

10. Do not fire tool within 3" (three inches) of the edge of

a concrete base material or within 1/2" (one-half inch)

of the edge of a steel base material.

11. Do not attempt to install a fastener closer than 3"

(three inches) to another previously inserted fastener in

concrete or 1-1/2" (one and one-half inch) in steel.

12. Do not fasten into a concrete base material less than 3

times as thick as the fastener penetration or into a steel

base material thinner than 1/8”.

13. Never attempt to install a fastener in a cracked or

spalled area in concrete. Place fastener at least 3”

(three inches) away from a spalled area to prevent the

possibility of the fastener bending and striking an

operator or bystander.

14. Do not attempt to install fasteners in areas that have

been welded or cut with a torch as these procedures

may have caused local hardening of the steel.

15. Do not fasten through a predrilled hole unless proper

guidance is provided.

16. If you decide not to make a fastening after the tool has

been loaded, you must always remove the powder load

first followed by the fastener.

17. Never attempt to override the safety features of this tool.

HANDLING THE TOOL AND POWDER LOADS

1. Never leave a loaded tool unattended. Once the tool

is loaded, make the fastening immediately or unload

the tool.

2. Always unload the tool before work breaks, changing

parts, cleaning or servicing, and when storing.

3. To prevent accidental discharge of loads, never carry the

powder loads in the same container as the fasteners or

other hard objects.

4. Always store the powder loads in the containers

provided or in an enclosure provided for them. Never

intermix the various power levels. Keep them

segregated in clearly identified containers.

5. Powder loads should never be used in firearms. They are

normally more powerful that the cartridges supplied

with the firearms.

6. Powder actuated tools and powder loads should always be

stored under lock and key. Tools must be unloaded when

not in use.

TOOL MALFUNCTION

1. In the event that a load fails to discharge after the

trigger is pulled, the tool must be kept depressed

against the work surface for a minimum of 30 (thirty)

seconds in case of a delayed load discharge. Then

carefully remove the entire load strip. and dispose of it

in a can of water or other nonflammable liquid. Never

attempt to force or pry a load out of a tool chamber.

2. Never discard unfired powder loads into a trash container.

3. Do not attempt to unload or disassemble a jammed,

stuck or broken tool as improper handling may cause it

to discharge and strike operator and/or bystander. A

jammed tool must be pointed in a safe direction at all

times. Tag the tool and lock it up. Call your Powers

Fasteners representative for proper assistance.

9P3500

MODEL P3500 CAT. NO.52000/Deluxe Kit 52001/Blister Pack

10 P3500

R3500

MODEL P3500 CAT. NO.52000/Deluxe Kit 52001/Blister Pack

Tool Operation

CAUTION:

— Be sure to read and understand all of the safety precautions and training in

this manual before attempting to operate the tool. (Check to be sure the tool is not loaded, the

piston moves freely within the barrel, and no foreign objects or fasteners are in the barrel.)

Perform the daily function test before using the tool.

OPERATION

1. Always load the fastener before inserting powder load to prevent injury to the operator or

bystanders in the event of an accidental discharge. Place the fastener, point out, into the end of

the guide until the fluted tip fits inside. Do not use excessive force when inserting the fastener. If

excessive force is required, stop and determine why the fastener can not be inserted. Correct the

problem before proceeding.

Note: Do not use fasteners longer than 3" as listed in the fastener selection section of this

manual. Pins longer than 2-1/2" require pre-driving.

2. Always point the tool in a safe direction away from bystanders and the operator. In one

movement, slide the barrel forward then close it against the stop. The barrel should be pulled

fully forward to reset the piston for the next fastening. Loss of power may result from an im-

properly positioned piston.

Do not attempt to close the tool by exerting force on the front of the barrel. Never place your

fingers or hands over muzzle end of the tool. The safe position for hands and fingers are as

shown in the diagram. Hands must never be placed in front of the tool muzzle or barrel.

In the event of an accidental discharge, the piston and/or fastener can pass through the

operator's hand.

3. Insert the powder load strip into the bottom of the tool handle starting with the lowest power

level, 2/Brown. The strip should be inserted completely and should be flush with the bottom of

the handle. Always insert the strip from the bottom of the handle.

If this load does not fully set the fastener, try the next higher power level until the proper

level is found.

Note: Over driving or over powering a fastener can cause a safety hazard.

4. To make a fastening, place the tool against the work surface. Hold the tool firmly with two

hands and completely depress the barrel. Then squeeze the trigger. Always hold the tool

perpendicular to the work surface. Hold the tool firmly against the work surface to avoid

excessive recoil. Never depress the tool against anything except the work surface. Note: In the

event that the load does not discharge after the trigger is pulled, continue to hold the tool

depressed against the work surface for at least 30 (thirty) seconds in case of a delayed load

discharge. Then carefully remove the entire load strip and dispose of it in a can of water or other

non flammable liquid. Never attempt to force or pry a load out of a tool chamber. Do not

discard unfired loads into a trash container.

5. To prepare for the next fastening, point the tool in a safe direction. Always insert a new fastener

before loading or advancing the powder load strip. Insert the fastener as described in step 1.

Once the fastener is inserted, cycle the tool as described in step 2. Repeat this procedure for

subsequent fastenings. When the ten load strip has been completely fired, remove it by pulling it

from the top of the tool body.

Note: Do not attempt to unload or disassemble a jammed, stuck or broken tool as improper

handling may cause it to discharge and strike the operator and/or bystander. A jammed tool

must be pointed in a safe direction at all times. Tag the tool and lock it up. Call your Powers

Fasteners representative for proper assistance.

Powers P3500 User manual

Popular Power Tools manuals by other brands