Powervar Security Plus Operator's manual

POWERVAR Security Plus UPS
1
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GENERAL SAFETY INSTRUCTIONS
Warnings in this manual appear in any of four ways:
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POWERVAR Security Plus UPS
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Danger- The danger symbol is a lightning bolt mark enclosed in a triangle
which precedes the 3/16-inch high letters spelling the word “DANGER”. The
danger symbol is used to indicate imminently hazardous situations, locations,
and conditions which, if not avoided, WILL result in death, serious injury,
and/or severe property damage.
DANGER
Caution-The caution symbol is an exclamation mark enclosed in a triangle
which precedes the 3/16-inch high letters spelling the word “CAUTION”. The
caution symbol is used to indicate potentially hazardous situations and
conditions which, if not avoided may result in injury. Equipment damage may
also occur.
CAUTION
Warning-The warning symbol is an exclamation mark in a triangle which
precedes the 3/16-inch high letters spelling the word “WARNING”. The
warning symbol is used to indicate potentially hazardous situations and
conditions which, if not avoided COULD result in serious injury or death.
Severe property damage COULD also occur.
WARNING
Attention warnings-The attention warning symbol is an exclamation mark
enclosed in a triangle which precedes the 3/16-inch high letters spelling the
word “ATTENTION”. The Attention warning symbol is used to indicate
situations and conditions that can cause operator injury and/or equipment
damage.
ATTENTION
Other warning symbols may appear along with the Danger and
Caution symbol and are used to specify special hazards. These
warnings describe particular areas where special care and/or
procedures are required in order to prevent serious injury and
possible death:
Electrical warnings- The electrical warning symbol is a lightning bolt mark
enclosed in a triangle. The Electrical warning symbol is used to indicate high
voltage locations and conditions may cause serious injury or death if the
proper p
Explosion warnings- The explosion warning symbol is an explosion mark
enclosed in a triangle. The Explosion warning symbol is used to indicate
locations and conditions where molten, exploding parts may cause serious
in
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or death if the proper precautions are not observed

POWERVAR Security Plus UPS
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Protective earth
(
Ground
)
Connection point for the neutral conductor on PERMANENTLY INSTALLED
EQUIPMENT
Earth Ground

POWERVAR Security Plus UPS
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To ensure correct operation of the UPS, please read this instruction manual carefully. Please
keep this manual handy for future reference.
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1. Before operating the UPS or connecting any load equipment, please ensure the UPS is
connected to a properly grounded electrical supply.
2. This UPS has dangerously high voltages on both its input and output connections.
Contact with these voltages may be life threatening.
3. Please do not disassemble the covers. There is a risk of electric shock.
4. In an emergency, immediately turn off the circuit breaker for the circuit supplying
power to the UPS. Also immediately turn off the battery circuit breaker.
5. This UPS has two power sources. One is the circuit supplying the UPS with input
power. The other is the UPS battery. Prior to any maintenance, both of these power
sources must be disconnected to ensure that the UPS is de-energized. If only the input
power is disconnected, the UPS can still operate from the battery, and hazardous
voltages may still exist.
6. To prevent damage or a safety hazard, keep the UPS away from open flame and any
other devices that may cause sparks.
7. Do not open or damage individual battery cases as spillage of caustic electrolyte may
occur resulting in danger to life, safety, and the environment.
8. The charging characteristics of UPS batteries vary by both brand and type. For this
reason, replacement batteries should be of the same brand and type as those specified
by the manufacturer. Using batteries other than the brand and type specified by the
manufacturer may affect the performance of the UPS. Before installing batteries of
different brand or type, please consult with the manufacturer.
9. The UPS has an internal EMI filter for purposes of enhancing electromagnetic
compatibility with the input mains supply. This filter produces leakage current to earth
on the input mains. When selecting a circuit breaker for the branch circuit supplying
power to the UPS, ensure that the breaker selected is not an ELCB type circuit breaker
that detects earth leakage current.
10. Please contact the manufacturer or an authorized distributor for any assistance with
troubleshooting.
This UPS has dangerously high voltages on both its Input
and output connections. Contact with these voltages may
be life threatening. Please follow the operating instructions
carefully. Please give close attention to the warnings in this
manual and those posted on the UPS. There are no user
serviceable parts inside the UPS. Disassembly and/or
maintenance should only be done by an authorized
p
rofessional service technician.

POWERVAR Security Plus UPS
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11. The UPS should only be serviced or maintained by a factory authorized service
technician.
12. This UPS meets FCC Class A electromagnetic compatibility requirements.
13. Depleted batteries must be disposed of in a proper manner. Contact your local
recycling or hazardous waste center or the UPS manufacturer for instructions
concerning proper disposal.

POWERVAR Security Plus UPS
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1.0 Overview
1.1 Primary Functions and Operating Characteristics..........................7
1.2 Precautions ............................................................................7
1.3 Performance Specifications .......................................................8
2.0 Structure and Basic Principles
2.1 General Structure....................................................................30
2.1.1 Security Plus Front Panel and Rear Panel Structure ...................30
2.1.2 Security Plus Display/Controls Operation .................................31
2.1.3 Security Plus Terminal Connection Block Illustration (2-6kVA).....35
2.1.4 Security Plus Terminal Connection Block Illustration (8-15kVA)...38
2.1.5 RS232 Communications.........................................................41
2.1.6 Communication Port Maintenance.. ..................................... .41
2.2 Basic Principles.......................................................................41
3.0 Equipment Installation
3.1 Site and Environment Requirements ..........................................43
3.1.1 Site Requirements................................................................43
3.1.2 Environment Requirements....................................................43
3.2 Procedures of Dismantling Containers ........................................43
3.3 Installation of UPS...................................................................46
4.0 Equipment Use and Maintenance
4.1 Preparations for Start-up..........................................................47
4.2 Routine UPS Start-up Sequence ................................................47
4.3 Routine UPS Shutdown ............................................................47
4.4 Important Battery Issues .........................................................47
4.5 Frequent Trouble Causes..........................................................48
4.6 Troubleshooting......................................................................50
4.6.1 Overview ............................................................................50
4.6.2 Troubleshooting Steps...........................................................50
5.0 Battery Tray Replacement
5.1 Precautions ............................................................................52
5.1.1 Battery Tray Replacement (2-6kVA).................................... 53
5.1.2 Battery Tray Replacement (2-6kVA).................................... 54
5.1.3 Battery Tray Replacement (8-15kVA) .................................. 55
6.0 Packing, Transportation and Storage
6.1 Packing..................................................................................56
6.2 Transportation........................................................................56
6.3 Storage .................................................................................56
6.4 Fuse Replacements..................................................................56
7.0 Mechanical Characteristics
7.1 Unit Dimensions/Weights .................................................... 57
7.2 Shipping Dimensions/Weights .............................................. 57
8.0 Warranty
8.1 Basic Warranty .......................................................................58
8.2 Limitations.............................................................................58

POWERVAR Security Plus UPS
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The Security Plus UPS is a high frequency, double conversion (true online) intelligent UPS for
use with file servers, enterprise servers, microcomputers, telecommunication systems, data
centers, laboratory instrumentation, and other microprocessor-based equipment that requires
high quality, conditioned uninterruptible power. It is designed for use in telecom, IT, LAN,
banking and financial, or almost any application where the performance of computer systems is
mission critical. The Security Plus UPS is designed for connection to a single-phase alternating
current input and provides power output loads requiring single-phase alternating current power.
1.1 Primary Functions and Operating Characteristics
1. Intelligent RS232 communication - Using the available RS232 standard data interface or
USB port and UPS power management software, you take advantage of three
communications functions: (1) The connected host computer can supervise UPS
operation and control electric parameters, (2) Remote control of power ON and OFF
functions can be accomplished, (3) with an available internal SNMP network adapter
inserted in the internal card SNMP option card slot, the UPS is discoverable by a
network.
2. High input power factor and low input THDI – This UPS uses an advanced active power
factor correction (PFC) technology, which improves the input power factor and makes
the UPS friendlier to the input mains supply.
3. High performance to price ratio – This UPS uses high frequency pulse width modulation
(PWM) technology to ensure high efficiency, reduced size and weight, and improved
operational reliability.
4. Dependable self-protection functions – This UPS provides dependable self-protection
functions such as output over-voltage protection, battery low voltage protection, and
input over-voltage protection. These self-protection features improve reliability and
adaptability to a variety of electronic applications and installation environments.
5. Wide input voltage window – This UPS has a wide input voltage operating window, which
ensures that even in the presence of unusually low or high input voltage, the UPS will
continue to supply high quality dependable power to the connected load without
discharging its battery. This reduces battery discharge cycles and results in increased
battery life.
1.2 Precautions
1. There are no user serviceable parts inside this UPS. Please don't remove the covers. This
system can only be maintained or repaired by trained authorized service technicians.
2. To improve electromagnetic compatibility (EMC), this UPS has an input EMI filter, which
produces potentially dangerous leakage current to ground. Ensure the UPS is connected
to a properly grounded input electrical source.
Please be careful to observe the following general safety precautions
during operation or maintenance

POWERVAR Security Plus UPS
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3. Install this UPS indoors in an environment that is temperature and humidity controlled.
4. Install this UPS in a dust-free environment.
5. This UPS has two sources of power. Before maintenance is performed, turn off the
branch circuit breaker powering the UPS and turn off all battery switches.
6. Even with the AC input power supply turned off, the UPS’s internal battery still
represents a potentially dangerous source of high voltage electrical power.
7. If the battery circuit has not been disconnected from the AC input, dangerous voltage
potential still exists between the battery terminal and the ground terminal.
8. UPS batteries represent a high voltage source and a potential hazard to personal safety.
Please pay attention to proper safety precautions and use insulated tools during
installation.
9. UPS batteries contain corrosive and caustic chemicals. Improper handling of batteries
may lead to the unintended release or leakage of these substances. Please handle
batteries carefully.
10.Condensation may occur when the UPS is moved from a low temperature, low humidity
environment to a warm humid environment. Condensation may cause UPS damage or
hazardous electrical shock. To ensure the safety of both the UPS and the personnel
around it, make sure that the UPS is installed only after it has fully acclimated to its
installation environment. This UPS is not intended to be operated in an environment of
either low temperature or high humidity.
11.DC voltage is still present on the battery fuses even with the UPS turned off. The battery
trays must be removed before servicing UPS.
1.3 Performance Specifications
The major specifications of the Security Plus UPS are shown in the individual specification
sheets on the following pages.
Note: Specifications are subject to change without notice.

POWERVAR Security Plus UPS
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FRONT SIDE REAR
Model
A
BCDEF2000-11
A
BCDEF2000-22
Topology True On line, Double-Conversion, IGBT Design, Internal Isolation Transformer
INPUT
Voltage (VAC) 100 115 120 200 208 220 230 240
Voltage Range (VAC) 70-115 81-132 84-138 140-230 146-239 154-253 161-264 168-276
Voltage Tolerance + 15% ~ -30% before switching to batteries
Frequency (Hz) 50/60
Frequency Tolerance 42 Hz to 69 Hz before switching to batteries
Input PF > 0.95
Input Current THD < 5.0%
Input Connection Hardwired Standard; Line Cord Optional (Consult factory)
Input Capacity 2160 VA 2160 VA
OUTPUT
Capacity 2000VA/ 1800W
Voltage (VAC) 100 115 120 200 120
208
240
220 230 120
208
240
Voltage Regulation ± 3.0% Max, ± 1.0% Normal
Output Voltage THD < 3.0%
Power Factor 0.9
Step Load Response ± 4.0% for 50% step load change
± 6.0% for 100% step load change
Return to ± 3.0% of nominal within 3 cycles
Crest Factor 3:1
Frequency (Hz) 50/60
Frequency Regulation ± 0.1Hz
Overload 125% for 2 minutes
150% for 30 seconds
300% for 500ms
Efficiency AC-AC >85.0%
DC-AC >71.0% AC-AC >85.0%
DC-AC >70.0%
Common Mode Noise < 0.5 VRMS
Output Connection Hardwired Standard; Output Receptacles Optional (Consult factory)
BYPASS
Input Voltage (VAC) 100 115 120 200 208 220 230 240
Output Voltage (VAC) 100 115 120 200 120
208
240
220 230 120
208
240
Transformer Voltage
Regulation ± 3.0%
Overload 125% for 10 minutes
150% for 500ms
1000% for 1 cycle
Efficiency > 95.0%
11.80
(
299.72
)
32.65
(
829.4
)
28.70
(
729.0
)

POWERVAR Security Plus UPS
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BATTERY
Voltage (VDC) 96.0, nominal
109.2, float
Battery 12V, 34W flame retardant
High Rate, Sealed Lead-Acid
Quantity 8
Charge Current (ADC) 2.0
Backup Time (min) > 7.0
Recharge Time 8 hours to 90%
ENVIRONMENT
Temperature (°C) 0 to 40, operating
-20 to 60, transit
Altitude (m) 2,000, operating
12,000, transit
Humidity 5.0% to 90.0%, non condensing
Audible (dBA) 50-55 @ 1m from front of unit
Heat Dissipation (BTU/hr) 1084
AGENCIES
EMC FCC Part 15J Class A
EN 55022 Class A/ CISPR 22
EN 50091-2
IEC 61000-3-2
Safety Agencies UL1778 4
th
Ed.
cUL to CSA22.2 No.107.1
CE (-22 only):
IEC62040, w/CB report and cert
IEC62040, w/CB report and cert
IEC61000-4-2, Electrostatic Discharge
IEC61000-4-3, Radiated Electromagnetic Field Immunity
IEC61000-4-4, Electrical Fast Transient/ Burst Immunity
IEC61000-4-5, Surge Immunity
IEC61000-4-6, Immunity to Conducted Radio Frequency Disturbances
IEC61000-4-8, Power Frequency Magnetic Field Immunity
IEC61000-4-11, Voltage Dips, Short Interruptions, and Voltage Variations
RoHS All units are RoHS compliant
OTHER
Communication RS-232
USB
DB-9 Dry Contacts
Internal SNMP Adapter (option)
Unit Weight -11 Models 215 lbs. / 97 kg.
-22 Models 221 lbs. / 100 kg.
Shipping Weight -11 Models 310 lbs. / 139 kg.
-22 Models 316 lbs. / 142 kg.
Plug & Receptacle* L5-30P (2)5-20R (1)L5-30R 208 VAC Input L6-30P (2)5-20R (1)L6-30R
240 VAC Input L6-20P (2)5-20R (1)L6-20R
*Hardwired unit is standard. Plug & Receptacle is optional. Contact factory for part numbers.
NOISE REJECTION-ISOLATION: With unit under power and an ANSI/IEEE C62.41Cat. A pulse applied either normal or common mode at the input, the
noise output voltage will be less than 10V normal mode and less than 0.5V common mode in all four quadrants (CM-NM, NM-NM, CM-CM, NM-CM).
SURGE VOLTAGE WITHSTAND CAPABILITY: Tested under power to ANSI/IEEE C62.41 Cat. A & B (formerly IEEE587-1980). Cat. A - 6000V @ 200
amps, 0.5 usec risetime, 100 kHZ decay, Cat. B - 6000V @ 500 amps, 0.5 usec risetime, 100 kHZ decay.

POWERVAR Security Plus UPS
11
ABCDEF2000-11 Compatible External (Extended Run) Battery Cabinets:
Model: D9632-11 Description: 4 Pack (32 Batt) Extended Run Battery Cabinet
Model: D9648-11 Description: 6 Pack (48 Batt) Extended Run Battery Cabinet
ABCDEF2000-11 TYPICAL RUN-TIMES (MINs)
25% (450 W) 50% (900 W) 75% (1350 W) 100% (1800 W)
Internal Batteries Only 20 13 10 7
Internal + 1) D9632-11 170 110 80 65
Internal + 2) D9632-11 375 250 190 140
Internal + 3) D9632-11 625 400 300 225
Internal + 4) D9632-11 >12 Hrs 575 400 300
Internal + 5) D9632-11 >12 Hrs >12 Hrs 575 450
Internal + 1) D9648-11 250 180 130 100
Internal + 2) D9648-11 625 400 300 230
Internal + 3) D9648-11 >12 Hrs 700 500 375
Internal + 4) D9648-11 >12 Hrs >12 Hrs >12 Hrs 575
Internal + 5) D9648-11 >12 Hrs >12 Hrs >12 Hrs >12 Hrs
Note: Run-Times are based on new fully charged batteries at 25 deg C ambient.
ABCDEF2000-22 Compatible External (Extended Run) Battery Cabinets:
Model: D9632-22 Description: 4 Pack (32 Batt) Extended Run Battery Cabinet
Model: D9648-22 Description: 6 Pack (48 Batt) Extended Run Battery Cabinet
ABCDEF2000-22 TYPICAL RUN-TIMES (MINs)
25% (450 W) 50% (900 W) 75% (1350 W) 100% (1800 W)
Internal Batteries Only 18 12 9 7
Internal + 1) D9632-22 160 110 80 65
Internal + 2) D9632-22 325 230 180 140
Internal + 3) D9632-22 575 375 275 225
Internal + 4) D9632-22 >12 Hrs 575 425 325
Internal + 5) D9632-22 >12 Hrs >12 Hrs 550 425
Internal + 1) D9648-22 240 170 130 100
Internal + 2) D9648-22 575 375 275 225
Internal + 3) D9648-22 >12 Hrs 650 475 375
Internal + 4) D9648-22 >12 Hrs >12 Hrs >12 Hrs 550
Internal + 5) D9648-22 >12 Hrs >12 Hrs >12 Hrs >12 Hrs
Note: Run-Times are based on new fully charged batteries at 25 deg C ambient.
Battery Life Disclaimer: POWERVAR’s standard battery warranty applies only to UPS and UPM products which are continuously
connected to AC mains power, except during utility power outages. Products which are regularly and intentionally disconnected from AC
mains power will experience battery discharge/charge cycles potentially far more numerous than those for which the battery was
designed. As a result, products used in such applications will experience substantially reduced battery life. For that reason,
POWERVAR’s standard battery warranty does not apply for applications in which the UPS or UPM product is regularly and intentionally
disconnected from AC mains power. POWERVAR UPS and UPM products used in such applications shall receive a 90 day warranty on
batteries.
Warranty/Support: POWERVAR warrants the electronics and transformers used in its uninterruptible power supplies to be free from
defects in materials and workmanship for a period of three years from the date of shipment. Batteries are warranted for a period of two
years from the date of shipment for standby use; 90 days for cyclic use. For North American service or support on any POWERVAR
product, please contact POWERVAR Technical Support at (800) 369-7179 (in Illinois call (847-596-7000). For service and support in
EMEA, contact POWERVAR, Ltd. in the United Kingdom at +44 (0) 1793 553980. Or visit the POWERVAR website at
www.powervar.com.
POWERVAR, Inc. - 1450 Lakeside Drive, Waukegan, IL 60085

POWERVAR Security Plus UPS
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FRONT SIDE REAR
\Model
A
BCDEF3000-11
A
BCDEF3000-22
Topology True On-line, Double-Conversion, IGBT Design, Internal Isolation Transformer
INPUT
Voltage (VAC) 100 115 120 200 208 220 230 240
Voltage Range (VAC) 70-115 81-132 84-138 140-230 146-239 154-253 161-264 168-276
Voltage Tolerance + 15% ~ -30% before switching to batteries
Frequency (Hz) 50/60
Frequency Tolerance 42 Hz to 69 Hz before switching to batteries
Input PF > 0.95
Input Current THD < 5.0%
Input Connection Hardwired Standard; Line Cord Optional (Consult factory)
Input Capacity 3240 VA 3240 VA
OUTPUT
Capacity 3000VA/ 2700W
Voltage (VAC) 100 115 120 200 120
208
240
220 230 120
208
240
Voltage Regulation ± 3.0% Max, ± 1.0% Normal
Output Voltage THD < 3.0%
Power Factor 0.9
Step Load Response ± 4.0% for 50% step load change
± 6.0% for 100% step load change
Return to ±3.0% of nominal within 3 cycles
Crest Factor 3:1
Frequency (Hz) 50/60
Frequency Regulation ± 0.1Hz
Overload 125% for 2 minutes
150% for 30 seconds
300% for 500ms
Efficiency AC-AC >85.0%
DC-AC >77.0% AC-AC >85.0%
DC-AC >76.0%
Common Mode Noise < 0.5 VRMS
Output Connection Hardwired Standard; Output Receptacles Optional (Consult factory)
BYPASS
Input Voltage (VAC) 100 115 120 200 208 220 230 240
Output Voltage (VAC) 100 115 120 200 120
208
240
220 230 120
208
240
Transformer Voltage
Regulation ± 3.0%
Overload 125% for 10 minutes
150% for 500ms
1000% for 1 cycle
Efficiency > 95.0%
11.80
(
299.72
)
32.65
(
829.4
)
28.70
(
729.0
)

POWERVAR Security Plus UPS
13
BATTERY
Voltage (VDC) 96.0, nominal
109.2, float
Battery 12V, 34W flame retardant
High Rate, Sealed Lead-Acid
Quantity 16
Charge Current (ADC) 3.0
Backup Time (min) > 12.0
Recharge Time 8 Hours to 90%
ENVIRONMENT
Temperature (°C) 0 to 40, operating
-20 to 60, transit
Altitude (m) 2,000, operating
12,000, transit
Humidity 5.0% to 90.0%, non condensing
Audible (dBA) 50-55 @ 1m from front of unit
Heat Dissipation (BTU/hr) 1626
AGENCIES
EMC FCC Part 15J Class A
EN 55022 Class A/ CISPR 22
EN 50091-2
IEC 61000-3-2
Safety Agencies UL1778 4
th
Ed.
cUL to CSA22.2 No.107.1
CE (-22 only):
IEC62040, w/CB report and cert
IEC61000-4-2, Electrostatic Discharge
IEC61000-4-3, Radiated Electromagnetic Field Immunity
IEC61000-4-4, Electrical Fast Transient/ Burst Immunity
IEC61000-4-5, Surge Immunity
IEC61000-4-6, Immunity to Conducted Radio Frequency Disturbances
IEC61000-4-8, Power Frequency Magnetic Field Immunity
IEC61000-4-11, Voltage Dips, Short Interruptions, and Voltage Variations
RoHS All units are RoHS compliant
OTHER
Communication RS-232
USB
DB-9 Dry Contacts
Internal SNMP Adapter (option)
Unit Weight -11 Models 294 lbs. / 132 kg.
-22 Models 300 lbs. / 135 kg.
Shipping Weight -11 Models 389 lbs. / 175 kg.
-22 Models 395 lbs. / 178 kg.
Plug & Receptacle* L5-30P (2)5-20R (1)L5-30R 208 VAC Input L6-30P (2)5-20R (1)L6-30R
240 VAC Input L6-20P (2)5-20R (1)L6-20R
*Hardwired unit is standard. Plug & Receptacle is optional. Contact factory for part numbers.
NOISE REJECTION-ISOLATION: With unit under power and an ANSI/IEEE C62.41Cat. A pulse applied either normal or common mode at the input, the
noise output voltage will be less than 10V normal mode and less than 0.5V common mode in all four quadrants (CM-NM, NM-NM, CM-CM, NM-CM).
SURGE VOLTAGE WITHSTAND CAPABILITY: Tested under power to ANSI/IEEE C62.41 Cat. A & B (formerly IEEE587-1980). Cat. A - 6000V @ 200
amps, 0.5 usec risetime, 100 kHZ decay, Cat. B - 6000V @ 500 amps, 0.5 usec risetime, 100 kHZ decay.

POWERVAR Security Plus UPS
14
ABCDEF3000-11 Compatible External (Extended Run) Battery Cabinets:
Model: D9632-11 Description: 4 Pack (32 Batt) Extended Run Battery Cabinet
Model: D9648-11 Description: 6 Pack (48 Batt) Extended Run Battery Cabinet
ABCDEF3000-11 TYPICAL RUN-TIMES (MINs)
25% (675 W) 50% (1350 W) 75% (2025 W) 100% (2700 W)
Internal Batteries Only 40 24 17 12
Internal + 1) D9632-11 170 100 70 55
Internal + 2) D9632-11 325 200 140 110
Internal + 3) D9632-11 550 325 225 170
Internal + 4) D9632-11 >12 Hrs 450 310 230
Internal + 5) D9632-11 >12 Hrs 600 400 300
Internal + 1) D9648-11 250 150 100 80
Internal + 2) D9648-11 550 325 220 160
Internal + 3) D9648-11 >12 Hrs 525 350 250
Internal + 4) D9648-11 >12 Hrs >12 Hrs 525 375
Internal + 5) D9648-11 >12 Hrs >12 Hrs 700 525
Notes: Run-Times are based on new fully charged batteries at 25 deg C ambient.
ABCDEF3000-22 Compatible External (Extended Run) Battery Cabinets:
Model: D9632-22 Description: 4 Pack (32 Batt) Extended Run Battery Cabinet
Model: D9648-22 Description: 6 Pack (48 Batt) Extended Run Battery Cabinet
ABCDEF3000-22 TYPICAL RUN-TIMES (MINs)
25% (675 W) 50% (1350 W) 75% (2025 W) 100% (2700 W)
Internal Batteries Only 35 23 15 12
Internal + 1) D9632-22 160 100 70 55
Internal + 2) D9632-22 325 200 140 110
Internal + 3) D9632-22 500 300 210 165
Internal + 4) D9632-22 >12 Hrs 425 300 230
Internal + 5) D9632-22 >12 Hrs 575 400 300
Internal + 1) D9648-22 230 150 100 80
Internal + 2) D9648-22 500 300 210 160
Internal + 3) D9648-22 >12 Hrs 500 350 270
Internal + 4) D9648-22 >12 Hrs >12 Hrs 525 375
Internal + 5) D9648-22 >12 Hrs >12 Hrs 675 500
Notes: Run-Times are based on new fully charged batteries at 25 deg C ambient.
Battery Life Disclaimer: POWERVAR’s standard battery warranty applies only to UPS and UPM products which are continuously
connected to AC mains power, except during utility power outages. Products which are regularly and intentionally disconnected from AC
mains power will experience battery discharge/charge cycles potentially far more numerous than those for which the battery was
designed. As a result, products used in such applications will experience substantially reduced battery life. For that reason,
POWERVAR’s standard battery warranty does not apply for applications in which the UPS or UPM product is regularly and intentionally
disconnected from AC mains power. POWERVAR UPS and UPM products used in such applications shall receive a 90 day warranty on
batteries.
Warranty/Support: POWERVAR warrants the electronics and transformers used in its uninterruptible power supplies to be free from
defects in materials and workmanship for a period of three years from the date of shipment. Batteries are warranted for a period of two
years from the date of shipment for standby use; 90 days for cyclic use. For North American service or support on any POWERVAR
product, please contact POWERVAR Technical Support at (800) 369-7179 (in Illinois call (847-596-7000). For service and support in
EMEA, contact POWERVAR, Ltd. in the United Kingdom at +44 (0) 1793 553980. Or visit the POWERVAR website at
www.powervar.com.
POWERVAR, Inc. - 1450 Lakeside Drive, Waukegan, IL 60085

POWERVAR Security Plus UPS
15
FRONT SIDE REAR
Model
A
BCDEF4000-22
Topology True On-Line, Double-Conversation, IGBT Design, Internal Isolation Transformer
INPUT
Voltage (VAC) 200 208 220 230 240
Voltage Range (VAC) 140-230 146-239 154-253 161-264 168-276
Voltage Tolerance + 15% ~ -30% before switching to batteries
Frequency (Hz) 50/60
Frequency Tolerance 42 Hz to 69 Hz before switching to batteries
Input PF > 0.95
Input Current THD < 5.0%
Input Connection Hardwired Standard; Line Cord Optional (Consult factory)
Input Capacity 4320 VA
OUTPUT
Capacity 4000VA/ 3600W
Voltage (VAC) 200 120/208/240 220 230 120/208/240
Voltage Regulation ± 3.0% Max, ± 1.0% Normal
Output Voltage THD < 3.0%
Power Factor 0.9
Step Load Response ± 4.0% for 50% step load change
± 6.0% for 100% step load change
Return to ±3.0% of nominal within 3 cycles
Crest Factor 3:1
Frequency (Hz) 50/60
Frequency Regulation ± 0.1Hz
Overload 125% for 2 minutes
150% for 30 seconds
300% for 500ms
Efficiency AC-AC >85.0%
DC-AC >78.0%
Common Mode Noise < 0.5 VRMS
Output Connection Hardwired Standard; Output Receptacles Optional (Consult factory)
BYPASS
Input Voltage (VAC) 200 208 220 230 240
Output Voltage (VAC) 200 120/208/240 220 230 120/208/240
Transformer Voltage
Regulation ± 3.0%
Overload 125% for 10 minutes
150% for 500ms
1000% for 1 cycle
Efficiency > 95.0%
11.80
(
299.7 32.65
(
829.4
)
28.70
(
729.0
)

POWERVAR Security Plus UPS
16
BATTERY
Voltage (VDC) 96.0, nominal
109.2, float
Battery 12V, 34W flame retardant
High Rate, Sealed Lead-Acid
Quantity 16
Charge Current (ADC) 3.0
Backup Time (min) > 8.0
Recharge Time 8 Hours to 90%
ENVIRONMENT
Temperature (°C) 0 to 40, operating
-20 to 60, transit
Altitude (m) 2,000, operating
12,000, transit
Humidity 5.0% to 90.0%, non condensing
Audible (dBA) 50-55 @ 1m from front of unit
Heat Dissipation (BTU/hr) 3252
AGENCIES
EMC FCC Part 15J Class A
EN 55022 Class A/ CISPR 22
EN 50091-2
IEC 61000-3-2
Safety Agencies UL1778 4
th
Ed.
cUL to CSA22.2 No.107.1
CE:
IEC62040, w/CB report and certificate
IEC61000-4-2, Electrostatic Discharge
IEC61000-4-3, Radiated Electromagnetic Field Immunity
IEC61000-4-4, Electrical Fast Transient/ Burst Immunity
IEC61000-4-5, Surge Immunity
IEC61000-4-6, Immunity to Conducted Radio Frequency Disturbances
IEC61000-4-8, Power Frequency Magnetic Field Immunity
IEC61000-4-11, Voltage Dips, Short Interruptions, and Voltage Variations
RoHS All units are RoHS compliant
OTHER
Communication RS-232
USB
DB-9 Dry Contacts
Internal SNMP Adapter (option)
Unit Weight 317 lbs. / 143 kg.
Shipping Weight 412 lbs. / 185 kg.
Plug & Receptacle* L6-30P (2)5-20R (1)L6-30R
*Hardwire unit is standard. Plug & Receptacle is optional. Contact factory for part numbers.
NOISE REJECTION-ISOLATION: With unit under power and an ANSI/IEEE C62.41Cat. A pulse applied either normal or common mode at the input, the
noise output voltage will be less than 10V normal mode and less than 0.5V common mode in all four quadrants (CM-NM, NM-NM, CM-CM, NM-CM).
SURGE VOLTAGE WITHSTAND CAPABILITY: Tested under power to ANSI/IEEE C62.41 Cat. A & B (formerly IEEE587-1980). Cat. A - 6000V @ 200
amps, 0.5 usec risetime, 100 kHZ decay, Cat. B - 6000V @ 500 amps, 0.5 usec risetime, 100 kHZ decay.

POWERVAR Security Plus UPS
17
Compatible External (Extended Run) Battery Cabinets:
Model: D9632-22 Description: 4 Pack (32 Batt) Extended Run Battery Cabinet
Model: D9648-22 Description: 6 Pack (48 Batt) Extended Run Battery Cabinet
ABCDEF4000-22 TYPICAL RUN-TIMES (MINs)
25% (900 W) 50% (1800 W) 75% (2700 W) 100% (3600 W)
Internal Batteries Only 25 17 11 8
Internal + 1) D9632-22 120 75 50 35
Internal + 2) D9632-22 250 150 100 75
Internal + 3) D9632-22 375 220 150 110
Internal + 4) D9632-22 550 325 210 160
Internal + 5) D9632-22 >12 Hrs 425 275 210
Internal + 1) D9648-22 170 110 75 55
Internal + 2) D9648-22 375 220 150 120
Internal + 3) D9648-22 625 375 250 185
Internal + 4) D9648-22 >12 Hrs 525 350 275
Internal + 5) D9648-22 >12 Hrs >12 Hrs 475 350
Notes: Run-Times are based on new fully charged batteries at 25 deg C ambient.
Battery Life Disclaimer: POWERVAR’s standard battery warranty applies only to UPS and UPM products which are continuously
connected to AC mains power, except during utility power outages. Products which are regularly and intentionally disconnected from AC
mains power will experience battery discharge/charge cycles potentially far more numerous than those for which the battery was
designed. As a result, products used in such applications will experience substantially reduced battery life. For that reason,
POWERVAR’s standard battery warranty does not apply for applications in which the UPS or UPM product is regularly and intentionally
disconnected from AC mains power. POWERVAR UPS and UPM products used in such applications shall receive a 90 day warranty on
batteries.
Warranty/Support: POWERVAR warrants the electronics and transformers used in its uninterruptible power supplies to be free from
defects in materials and workmanship for a period of three years from the date of shipment. Batteries are warranted for a period of two
years from the date of shipment for standby use; 90 days for cyclic use. For North American service or support on any POWERVAR
product, please contact POWERVAR Technical Support at (800) 369-7179 (in Illinois call (847-596-7000). For service and support in
EMEA, contact POWERVAR, Ltd. in the United Kingdom at +44 (0) 1793 553980. Or visit the POWERVAR website at
www.powervar.com.
POWERVAR, Inc. - 1450 Lakeside Drive, Waukegan, IL 60085

POWERVAR Security Plus UPS
18
FRONT SIDE REAR
Model
A
BCDEF5200-22
Topology True On-Line, Double-Conversion, IGBT Design, Internal Isolation Transformer
INPUT
Voltage (VAC) 200 208 220 230 240
Voltage Range (VAC) 140-230 146-239 154-253 161-264 168-276
Voltage Tolerance + 15% ~ -30% before switching to batteries
Frequency (Hz) 50/60
Frequency Tolerance 42 Hz to 69 Hz before switching to batteries
Input PF > 0.95
Input Current THD < 5.0%
Input Connection Hardwired Standard: Line cord Optional (Consult factory)
Input Capacity 5616 VA
OUTPUT
Capacity 5200VA/ 4680W
Voltage (VAC) 200 120/208/240 220 230 120/208/240
Voltage Regulation ± 3.0% Max, ± 1.0% Normal
Output Voltage THD < 3.0%
Power Factor 0.9
Step Load Response ± 4.0% for 50% step load change
± 6.0% for 100% step load change
Return to ±3.0% of nominal within 3 cycles
Crest Factor 3:1
Frequency (Hz) 50/60
Frequency Regulation ± 0.1Hz
Overload 125% for 2 minutes
150% for 30 seconds
300% for 500ms
Efficiency AC-AC >85.0%
DC-AC >76.0%
Common Mode Noise < 0.5 VRMS
Output Connection Hardwired Standard; Output Receptacles Optional (Consult factory)
BYPASS
Input Voltage (VAC) 200 208 220 230 240
Output Voltage (VAC) 200 120/208/240 220 230 120/208/240
Transformer Voltage
Regulation ± 3.0%
Overload 125% for 10 minutes
150% for 500ms
1000% for 1 cycle
Efficiency > 95.0%
11.80
(
299.72
)
32.65
(
829.4
)
28.70
(
729.0
)

POWERVAR Security Plus UPS
19
BATTERY
Voltage (VDC) 96.0, nominal
109.2, float
Battery 12V, 34W flame retardant
High Rate, Sealed Lead-Acid
Quantity 16
Charge Current (ADC) 3.0
Backup Time (min) > 6.0
Recharge Time 8 Hours to 90%
ENVIRONMENT
Temperature (°C) 0 to 40, operating
-20 to 60, transit
Altitude (m) 2,000, operating
12,000, transit
Humidity 5.0% to 90.0%, non condensing
Audible (dBA) 50-55 @ 1m from front of unit
Heat Dissipation (BTU/hr) 2819.56
AGENCIES
EMC FCC Part 15J Class A
EN 55022 Class A/ CISPR 22
EN 50091-2
IEC 61000-3-2
Safety Agencies UL1778 4
th
Ed.
cUL to CSA22.2 No.107.1
CE:
IEC62040, w/CB report and certificate
IEC61000-4-2, Electrostatic Discharge
IEC61000-4-3, Radiated Electromagnetic Field Immunity
IEC61000-4-4, Electrical Fast Transient/ Burst Immunity
IEC61000-4-5, Surge Immunity
IEC61000-4-6, Immunity to Conducted Radio Frequency Disturbances
IEC61000-4-8, Power Frequency Magnetic Field Immunity
IEC61000-4-11, Voltage Dips, Short Interruptions, and Voltage Variations
RoHS All units are RoHS compliant
OTHER
Communication RS-232
USB
DB-9 Dry Contacts
Internal SNMP Adapter (option)
Unit Weight 348 lbs. / 157 kg.
Shipping Weight 443 lbs. / 200 kg.
Plug & Receptacle* L6-30P (2)5-20R (1)L6-30R (Standard)
* Hardwire unit is optional. Alternative Plug & Receptacle available - Contact factory for part numbers.
NOISE REJECTION-ISOLATION: With unit under power and an ANSI/IEEE C62.41Cat. A pulse applied either normal or common mode at the input, the
noise output voltage will be less than 10V normal mode and less than 0.5V common mode in all four quadrants (CM-NM, NM-NM, CM-CM, NM-CM).
SURGE VOLTAGE WITHSTAND CAPABILITY: Tested under power to ANSI/IEEE C62.41 Cat. A & B (formerly IEEE587-1980). Cat. A - 6000V @ 200
amps, 0.5 usec risetime, 100 kHZ decay, Cat. B - 6000V @ 500 amps, 0.5 usec risetime, 100 kHZ decay.

POWERVAR Security Plus UPS
20
Compatible External (Extended Run) Battery Cabinets:
Model: D9632-22 Description: 4 Pack (32 Batt) Extended Run Battery Cabinet
Model: D9648-22 Description: 6 Pack (48 Batt) Extended Run Battery Cabinet
ABCDEF5200-22 TYPICAL RUN-TIMES (MINs)
25% (1170 W) 50% (2340 W) 75% (3510 W) 100% (4680 W)
Internal Batteries Only 20 11 8 6
Internal + 1) D9632-22 90 50 35 25
Internal + 2) D9632-22 170 100 70 50
Internal + 3) D9632-22 275 160 110 80
Internal + 4) D9632-22 375 220 150 110
Internal + 5) D9632-22 500 300 200 150
Internal + 1) D9648-22 130 75 50 35
Internal + 2) D9648-22 275 160 110 80
Internal + 3) D9648-22 425 250 170 130
Internal + 4) D9648-22 625 350 240 180
Internal + 5) D9648-22 >12 Hrs 475 325 240
Notes: Run-Times are based on new fully charged batteries at 25 deg C ambient.
Battery Life Disclaimer: POWERVAR’s standard battery warranty applies only to UPS and UPM products which are continuously
connected to AC mains power, except during utility power outages. Products which are regularly and intentionally disconnected from AC
mains power will experience battery discharge/charge cycles potentially far more numerous than those for which the battery was
designed. As a result, products used in such applications will experience substantially reduced battery life. For that reason,
POWERVAR’s standard battery warranty does not apply for applications in which the UPS or UPM product is regularly and intentionally
disconnected from AC mains power. POWERVAR UPS and UPM products used in such applications shall receive a 90 day warranty on
batteries.
Warranty/Support: POWERVAR warrants the electronics and transformers used in its uninterruptible power supplies to be free from
defects in materials and workmanship for a period of three years from the date of shipment. Batteries are warranted for a period of two
years from the date of shipment for standby use; 90 days for cyclic use. For North American service or support on any POWERVAR
product, please contact POWERVAR Technical Support at (800) 369-7179 (in Illinois call (847-596-7000). For service and support in
EMEA, contact POWERVAR, Ltd. in the United Kingdom at +44 (0) 1793 553980. Or visit the POWERVAR website at
www.powervar.com.
POWERVAR, Inc. - 1450 Lakeside Drive, Waukegan, IL 60085
This manual suits for next models
11
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