PR 9203 User manual

DK
UK
FR
DE
ES
RU
PENDING
9203
Solenoid /
alarm driver
No. 9203V101-IN
Product version: 9203-001
SIGNALS THE BEST
PENDING

1108
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DK
UK
FR
DE

9203 - Product Version 9203-001 1
SOLENOID / ALARM DRIVER
9203
CONTENTS
Warning .............................................................................. 2
Symbol identification .......................................................... 2
Safety instructions .............................................................. 2
How to demount system 9000 ........................................... 4
EC declaration of conformity ............................................. 5
Advanced features ............................................................. 6
Application ......................................................................... 6
Technical characteristics .................................................... 6
Applications ........................................................................ 7
PR 4501 Display / programming front ............................... 8
Order: 9203B ...................................................................... 9
Visualisation in 4501 of hardware / software error ............ 13
Connections ....................................................................... 14
Block diagram .................................................................... 15
Signal error indications without display front ..................... 16
Configuration / operating the function keys ...................... 16
Routing diagram ................................................................. 18
Routing diagram, Advanced settings (ADV.SET) ................ 19
Scrolling help texts in display line 3 ................................... 20
Appendix ............................................................................ 21
IECEx Installation Drawing .............................................. 22
ATEX Installation Drawing ............................................... 24
FM Installation Drawing ................................................... 26
Safety Manual .................................................................. 28

2 9203 - Product Version 9203-001
SYMBOL IDENTIFICATION
Triangle with an exclamation mark: Read the manual before installation
and commissioning of the device in order to avoid incidents that could
lead to personal injury or mechanical damage.
The CE mark proves the compliance of the device with the essential
requirements of the directives.
The double insulation symbol shows that the device is protected by
double or reinforced insulation.
Ex devices have been approved according to the ATEX directive for
use in connection with installations in explosive areas. See installation
drawings in appendix.
SAFETY INSTRUCTIONS
DEFINITIONS
Hazardous voltages have been defined as the ranges: 75...1500 Volt DC, and
50...1000 Volt AC.
Technicians are qualified persons educated or trained to mount, operate, and
also troubleshoot technically correct and in accordance with safety regulations.
Operators, being familiar with the contents of this manual, adjust and operate
the knobs or potentiometers during normal operation.
WARNING
The following operations should only be carried out on a
disconnected device and under ESD-safe conditions:
General mounting, connection and disconnection of wires.
Troubleshooting the device.
Repair of the device and replacement of circuit breakers
must be done by PR electronics A/S only.
WARNING
Do not open the front plate of the device as this will cause
damage to the connector for the display / programming front
PR 4501. This device contains no DIP-switches or jumpers.
CONTENTS

9203 - Product Version 9203-001 3
RECEIPT AND UNPACKING
Unpack the device without damaging it and check whether the device type
corresponds to the one ordered. The packing should always follow the device
until this has been permanently mounted.
ENVIRONMENT
Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock,
as well as rain and heavy moisture. If necessary, heating in excess of the stated
limits for ambient temperatures should be avoided by way of ventilation.
The device must be installed in pollution degree 2 or better.
The device is designed to be safe at least under an altitude up to 2 000 m.
MOUNTING
Only technicians who are familiar with the technical terms, warnings, and
in struc tions in the manual and who are able to follow these should connect the
device.
Should there be any doubt as to the correct handling of the device, please
contact your local distributor or, alternatively,
PR electronics A/S
www.prelectronics.com
The use of stranded wires is not permitted for mains wiring except when wires
are fitted with cable ends.
Descriptions of input / output and supply connections are shown in the block
diagram and on the side label.
The device is provided with field wiring terminals and shall be supplied from a
Power Supply having double / reinforced insulation. A power switch shall be
easily accessible and close to the device. The power switch shall be marked as
the disconnecting unit for the device.
For installation on Power Rail 9400 the power is supplied by Power Control Unit
9410.
Year of manufacture can be taken from the first two digits in the serial number.
CALIBRATION AND ADJUSTMENT
During calibration and adjustment, the measuring and connection of external
voltages must be carried out according to the specifications of this manual. The
technician must use tools and instruments that are safe to use.
CONTENTS

4 9203 - Product Version 9203-001
NORMAL OPERATION
Operators are only allowed to adjust and operate devices that are safely fixed
in panels, etc., thus avoiding the danger of personal injury and damage. This
means there is no electrical shock hazard, and the device is easily accessible.
CLEANING
When disconnected, the device may be cleaned with a cloth moistened with
distilled water.
LIABILITY
To the extent that the instructions in this manual are not strictly observed, the
customer cannot advance a demand against PR electronics A/S that would
otherwise exist according to the concluded sales agreement.
HOW TO DEMOUNT SYSTEM 9000
Picture 1:
By lifting the bottom lock, the device
is detached from the DIN rail.
CONTENTS

9203 - Product Version 9203-001 5
EC DECLARATION OF CONFORMITY
As manufacturer
PR electronics A/S
Lerbakken 10
DK-8410 Rønde
hereby declares that the following product:
Type: 9203
Name: Solenoid / alarm driver
is in conformity with the following directives and standards:
The EMC Directive 2004/108/EC and later amendments
EN 61326-1 : 2006
For specification of the acceptable EMC performance level, refer to the
electrical specifications for the device.
The Low Voltage Directive 2006/95/EC and later amendments
EN 61010-1 : 2001
The ATEX Directive 94/9/EC and later amendments
EN 61241-0 : 2006, EN 61241-11 : 2006, EN 60079-0 : 2006,
EN 60079-11 : 2007, EN 60079-15 : 2005, EN 60079-26 : 2007
ATEX certificate: KEMA 07ATEX0147 X
Notified body
KEMA Quality B.V. (0344)
Utrechtseweg 310, 6812 AR Arnhem
P.O. Box 5185, 6802 ED Arnhem
The Netherlands
Rønde, 13 January 2010 Kim Rasmussen
Manufacturer’s signature
CONTENTS

6 9203 - Product Version 9203-001
SOLENOID / ALARM DRIVER
9203
• Universal Ex driver for solenoids, acoustic alarms and LEDs
• Extended self-diagnostics
• 1 or 2 channels
• Can be supplied separately or installed on power rail, PR 9400
• SIL 2-certified via Full Assessment
Advanced features
• Universal Ex driver for the control of solenoids etc. with various Ex data by
way of three built-in Ex barriers.
• Two hardware versions make it possible to choose either Low (35 mA) or High
(60 mA) current output.
• Configuration and monitoring by way of detachable display front (PR 4501).
• Selection of direct or inverted function for each channel via PR 4501 and the
possibility of reducing the output current to the hazardous area to suit the
application.
• Optional monitoring of the output current to the hazardous area by way of PR
4501.
• Optional redundant supply via power rail and/or separate supply.
Application
• The device can be mounted in the safe area and in zone 2 / div. 2 and
transmit signals to zone 0, 1, 2, 20, 21 and 22.
• Ex driver for the control of ON / OFF solenoids, acou stic alarms and LEDs
mounted in the hazardous area.
• The 9203 is controlled by an NPN/PNP signal or a switch signal.
• Monitoring of internal error events via the individual status relay and/or a
collective electronic signal via the power rail.
• The 9203 has been designed, developed and certified for use in SIL 2
applications according to the requirements of IEC 61508.
Technical characteristics
• 1 green and 2 yellow/red front LEDs indicate operation status and malfunction.
• 2.6 kVAC galvanic isolation between input, output and supply.
CONTENTS

9203 - Product Version 9203-001 7
54
53
52
51
31
32
33
34
14
13
12
11
44
43
42
41
V+
V+
V+
V+
APPLICATIONS
Rail, +24 VDC
Rail, Gnd.
Power rail
Status relay signal
Zone 0, 1, 2,
20, 21, 22 /
Cl. I/II/III, div. 1
gr. A-G Zone 2 / Cl. 1, div. 2, gr. A-D or safe area
Channel 2
SolenoidAlarm
Device status
Device status
Gnd. -
Supply +19.2...31.2 VDC
N.C.
Supply via
power rail
Input signals:
Channel 2
Channel 1
Output
signals:
Channel 1
SolenoidAlarm
No connection
No connection
Power connection:
CONTENTS

8 9203 - Product Version 9203-001
PR 4501 DISPLAY / PROGRAMMING FRONT
Functionality
The simple and easily understandable menu structure
and the explanatory help texts guide you effortless ly and
automatically through the configuration steps, thus making
the product very easy to use. Functions and configuration
options are described in the section ”Configuration /
operating the function keys”.
Application
• Communications interface for modification of operational parameters in 9203.
• When mounted in the process, the display shows process values and device
status.
Technical characteristics
• LCD display with 4 lines; Line 1 (H=5.57 mm) shows status for each channel
(OK or error). Line 2 (H=3.33 mm) shows output for channel 1 (ON / OFF),
line 3 (H=3.33 mm) shows output for channel 2 (ON / OFF), and line 4 shows
whether the device is SIL-locked. Static dot = SIL-locked and flashing dot =
not SIL-locked. Line 4 also indicates if the output is active.
• In order to protect the configuration against unauthorised changes, access to
the menus can be blocked by a password.
Mounting / installation
• Click 4501 onto the front of 9203.
CONTENTS

9203 - Product Version 9203-001 9
4501 = Display / programming front
9400 = Power rail
Electrical specifications
Specifications range .................................... -20...+60°C
Storage temperature ................................... -20...+85°C
Common specifications:
Supply voltage............................................. 19.2...31.2 VDC
Max. consumption....................................... ≤ 3.5 W (2 channels)
Fuse ............................................................. 1.25 A SB / 250 VAC
Isolation voltage, test / operation:
Input / output / supply ......................... 2.6 kVAC / 250 VAC
Output 1 to output 2 ............................ 1.5 kVAC / 150 VAC reinforced
Status relay to supply .......................... 1.5 kVAC / 150 VAC reinforced
Communications interface .......................... Programming front 4501
Calibration temperature............................... 20...28°C
Wire size (min....max.) ................................. 0.13...2.08 mm2 / AWG 26...14
stranded wire
Screw terminal torque ................................. 0.5 Nm
Relative humidity ......................................... < 95% RH (non-cond.)
Dimensions, without display front (HxWxD) . 109 x 23.5 x 104 mm
Dimensions, with display front (HxWxD) ..... 109 x 23.5 x 116 mm
Protection degree ........................................ IP20
Weight ......................................................... 170 g / 185 g with 4501
Order: 9203B
Type Ex barrier [Ex ia] Channels
9203B Low current . . . : 1 Single . . . : A
Double . . : B
High current . . . : 2 Single . . . : A
EMC immunity influence ..................................... < ±0.5% of span
Extended EMC immunity:
NAMUR NE 21, A criterion, burst ....................... < ±1% of span
CONTENTS

10 9203 - Product Version 9203-001
NPN and mechanical switch:
Trig level LOW ............................................. ≤ 2.0 VDC
Trig level HIGH ............................................ ≥ 4.0 VDC
Max. external voltage .................................. 28 VDC
Input impedance ......................................... 3.50 kΩ
PNP:
Trig level LOW ............................................. ≤ 8.0 VDC
Trig level HIGH ............................................ ≥ 10.0 VDC
Max. external voltage .................................. 28 VDC
Input impedance ......................................... 3.50 kΩ
Special PNP trig input:
If the input signal comes from a device where the output is connected as an
open collector with pull up resistor, a diode must be connected in series with
the input signal. See connections drawing at page 34 for further details.
Outputs:
Output ripple ............................................... < 40 mV RMS
Ex / I.S. data:
9203B1A / 9203B1B
Terminal
41-42 / 51-52 Terminal 41-43 / 51-53 Terminal 41-44 / 51-54
Uo 28 V 28 V 28 V
Io 93 mA 100 mA 110 mA
Po 0.65 W 0.70 W 0.77 W
Vout.
no load Min. 24 V Min. 24 V Min. 24 V
Vout.
with load Min. 12.5 V Min. 13.5 V Min. 14.5 V
Iout. max 35 mA 35 mA 35 mA
IIC IIB IIA IIC IIB IIA IIC IIB IIA
Co 80 nF 640 nF 2.1 µF 80 nF 640 nF 2.1 µF 80 nF 640 nF 2.1 µF
Lo 4.2 mH 16.8 mH 32.6 mH 3.5 mH 14.2 mH 27.6 mH 2.9 mH 11.8 mH 22.8 mH
Lo/Ro 54
µH/Ω
218
µH/Ω
436
µH/Ω
50
µH/Ω
201
µH/Ω
402
µH/Ω
46
µH/Ω
184
µH/Ω
369
µH/Ω
CONTENTS

9203 - Product Version 9203-001 11
Relay output:
Status relay in safe area:
Max. voltage......................................... 125 VAC / 110 VDC
Max. current ......................................... 0.5 A AC / 0.3 A DC
Max. power .......................................... 62.5 VA / 32 W
9203B2A
Terminal
41-42 Terminal 41-43 Terminal 41-44
Uo 28 V 28 V 28 V
Io 115 mA 125 mA 135 mA
Po 0.81 W 0.88 W 0.95 W
Vout.
no load Min. 24 V Min. 24 V Min. 24 V
Vout.
with load Min. 11.5 V Min. 9 V Min. 12.5 V Min. 10 V Min. 13.5 V Min. 11 V
Iout. max 50 mA 60 mA 50 mA 60 mA 50 mA 60 mA
IIC IIB IIA IIC IIB IIA IIC IIB IIA
Co 80 nF 640 nF 2.1 µF 640 nF 2.1 µF 640 nF 2.1 µF
Lo 2.69 mH 10.8 mH 20.8 mH 9.1 mH 17.6 mH 7.8 mH 15.1 mH
Lo/Ro 44
µH/Ω
176
µH/Ω
353
µH/Ω
163
µH/Ω
327
µH/Ω
150
µH/Ω
301
µH/Ω
CONTENTS

12 9203 - Product Version 9203-001
Marine approval:
Det Norske Veritas, Ships & Offshore ......... Pending
GOST R approval:
VNIIFTRI, Cert No. ....................................... Pending
SIL certification:
exida, Cert No. ............................................ XXXXXXX
Observed authority requirements: Standard:
EMC 2004/108/EC ...................................... EN 61326-1
LVD 2006/95/EC .......................................... EN 61010-1
ATEX 94/9/EC .............................................. EN 60079-0, -11, -15 , -26
and EN 61241-0, -11
IECEx ........................................................... IEC 60079-0, -11, -15 and -26
IEC 61241-0 and -11
c FM us ....................................................... FM 3600, 3611, 3810
CSA E60079-0, -15
CSA 22.2 -25, -142, -213
ANSI/ISA-12.00.01 / 12.12.02
UL, Standard for Safety .............................. UL 61010-1
SIL .............................................................IEC 61508
CONTENTS

9203 - Product Version 9203-001 13
Visualisation in 4501 of hardware / software error
Readout at hardware error:
Error search Readout Cause
Communications test 4501 / 9203 NO.CO Connection error
EEprom error - check configuration FL.ER
Configuration error or crc
mismatch, recovery confi-
guration is loaded
Hardware error DE.ER Invalid recovery configura-
tion in device
Hardware error FC.ER Invalid code checksum
in 4501
EEprom error - check configuration CO.ER Invalid configuration
(CRC or data)
Hardware error CA.ER Factory calibration error
Hardware error HW.ER HW setup -
configuration mismatch
Hardware error OC.ER Main output controller
communication error
Hardware error MS.ER Main internal supply
out of bounds
Hardware error MI.ER Main initialisation
selftest failed
Hardware error MC.ER Main flash or ram
selftest failed
! All error indications in the display flash once per second. The help text explains the error.
Errors affecting both channels are shown as error on channel 1 - and the line showing channel 2 is
blank.
Hardware error can be reset in two ways. Either step through the menus (if the other channel is to
stay in operation) or power cycle the device.
CONTENTS

14 9203 - Product Version 9203-001
11 12 13 14 11 12 13 14
V+
11 12 13 14
V+
11 12 13 14
V+
R
D
31 32 33 34
+24 V
91 92 93 94 95
+24 V
41 42 43 4441 42 43 44 41 42 43 44
51 52 53 54 51 52 53 54 51 52 53 54
11 12 13 14 11 12 13 14
V+
11 12 13 14
V+
11 12 13 14
V+
V+
R
D
CONNECTIONS
Outputs:
Supply and
status relay
N.C.
Gnd.
NCNCGnd.
Error
Power rail
connections
Channel 1Channel 2
Special PNP
trig input
Inputs:
Channel 1
Channel 2
Switch PNP, switchNPN, switch
Acoustic alarm LED
Solenoid, ON / OFF Acoustic alarm LED
Solenoid, ON / OFF
NC = No connection
Special PNP
trig inputSwitch PNP, switchNPN, switch
CONTENTS

9203 - Product Version 9203-001 15
92039203
31
12 11
91 92 93 94 95
32 34 33
44 43 41 42
14 13
54 53 51 52
NC*NC*
+24V
CPU
FLASH
R Ex3 R Ex2 R Ex1
R Ex3 R Ex2 R Ex1 V+
NPN
V+
PNP
D
V+
R
V+
NPN
V+
PNP
D
V+
R
1
  ON  OFF
BLOCK DIAGRAM
Power rail connections
Status relay N.C. Status relay N.C.
Gnd. - Supply +24 VDC
Input + Input, gnd.
Special PNP
trig input
Device status, Green
Ch. 2 status,
Yellow/Red
Channel 1
Channel 2
Switch
Input + Input, gnd.
Switch
Output +
Output, gnd.
Output +
Output, gnd.
Fuse
Fuse
* NC = No connection
Ch. 1 status,
Yellow/Red
Special PNP
trig input
CONTENTS

16 9203 - Product Version 9203-001
Signal error indications without display front
CONFIGURATION /
OPERATING THE FUNCTION KEYS
Documentation for routing diagram.
In general
When configuring the 9203, you will be guided through all parameters and you
can choose the settings which fit the application. For each menu there is a
scrolling help text which is automatically shown in line 3 on the display.
Configuration is carried out by use of the 3 function keys:
1 will increase the numerical value or choose the next parameter
2will decrease the numerical value or choose the previous parameter
3will accept the chosen value and proceed to the next menu
When configuration is completed, the display will return to the default state 1.0.
Pressing and holding 3 will return to the previous menu or return to the default
state (1.0) without saving the changed values or parameters.
If no key is activated for 1 minute, the display will return to the default state
(1.0) without saving the changed values or parameters.
LED and error signal indications
State Green LED Ch 1:
Yellow / Red
Ch 2:
Yellow / Red
Status relay,
N.C.
Power rail
signal status
Device OK Flashing Energised OFF
No supply OFF OFF OFF De-energised ON
Device defective OFF Red Red De-energised ON
Ch. 1, output ON Flashing Yellow Energised OFF
Ch. 1, output OFF Flashing OFF Energised OFF
Ch. 2, output ON Flashing Yellow Energised OFF
Ch. 2, output OFF Flashing OFF Energised OFF
CONTENTS

9203 - Product Version 9203-001 17
Further explanations
Password protection: Programming access can be blocked by assigning a
password. The password is saved in the device in order to ensure a high
degree of protection against unauthorised modifications to the configuration.
Default password 2008 allows access to all configuration menus.
Signal and device error information via display front 4501
The display front can be configured to show output status, output current or
tag no. for both channels. In case of hardware error, a help text explaining the
error will be displayed.
Advanced functions
The unit gives access to a number of advanced functions which can be reached
by answering “Yes” to the point “adv.set”.
Display setup: Here you can adjust the brightness contrast and the backlight.
Setup of TAG numbers with 5 alphanumerics. Selection of functional readout
in line 2 and 3 of the display - choose between readout of output status,
output current or tag no. When selecting ”ALT” the readout toggles between
the display options.
Password: Here you can choose a password between 0000 and 9999 in order
to protect the device against unauthorised modifications to the configuration.
The device is delivered default without password.
Language: In the menu ”LANG” you can choose between 7 different language
versions of help texts that will appear in the menu. You can choose between
UK, DE, FR, IT, ES, SE and DK.
Safety Integrity Level (SIL): See Safety Manual for details.
CONTENTS

18 9203 - Product Version 9203-001
Power up
0000
PASSW.
Txt 1

 ON
 OFF
33NO
ADV.SET
Txt 2
0000
9999
1 2
NO
YES
1 2
3DIR
CH1.FUN
Txt 7
DIR
INV
1 2
3
YES
ADV.SET
Txt 2
3
DIR
CH2.FUN
Txt 7
1 2
3
DIR
INV
1.1
1.0
To default state 1.0
Directly to [EN.SIL]
if SIL-lock is enabled
ROUTING DIAGRAM
If no key is activated for 1 minute, the display will return to the default state 1.0
without saving configuration changes.
1 Increase value / choose next parameter
2 Decrease value / choose previous parameter
3 Accept the chosen value and proceed to the next menu
Hold 3 Back to previous menu / return to menu 1.0 without saving
1.0 = Default state
Line 1 shows status for channel 1
and channel 2.
Line 2 shows output status for
channel 1, output current or tag no.
Line 3 shows output status for
channel 2, output current or tag no.
Line 4 indicates whether the device
is SIL-locked.
1.1 = Only if password-protected.
1.2 = If password has been set.
Line 1 symbols:
 = OK. Flashing  = error.
Line 2 and 3 symbols:
 ON = channel 1 ON
 OFF = channel 2 OFF.
Line 4 symbols:
Static dot = SIL-locked.
Flashing dot = Not SIL-locked.
= output is active.
Red text signifies safety
parameters in a SIL configuration.
See safety manual for details
CONTENTS