PRE LABS DENALI Instruction Manual

DENALI™
TACTICAL ARMOUR SYSTEM
OWNER’S MANUAL & WARRANTY INFORMATION

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TABLE OF CONTENTS
ABOUT YOUR ARMOUR 4
ASSEMBLING THE ARMOUR 6
FITTING THE ARMOUR 10
MOLLE POUCHES 12
TRAUMA PADS AND PLATES 13
HARD ARMOUR PLATES 14
CARE AND MAINTENANCE 15
OUTER CARRIER 15
SOFT BODY ARMOUR PANELS 16
IMPORTANT NOTES FOR PROPER CARE 17
WARRANTY INFORMATION 18

54
ABOUT YOUR ARMOUR
In the Athabascan language, Denali is considered
‘The Great One’; above and beyond the rest.
Features of your Denali™ Tactical Armour System include:
• Constructed from tough 500 denier CORDURA® nylon and built to last
• Highly breathable 3D inner mesh and OUTLAST® temperature regulating
linings
• Available with double-overlap VELCRO® side closures or PRE Labs self-
aligning QUICKLOC™ or MAGLOC™ Side Attachment Systems
• 360-degree MOLLE webbing attachment points
• Tactical Insert Plate Pockets (TIPP™) with integrated trauma pocket
• Adjustable neoprene padded double-overlap VELCRO® shoulders
• Armour Plate Positioning System (APPS™)
• Front and back VELCRO® for ID patches
• Dual shoulder microphone/camera attachments
• Large volume front accessory pocket with inner pocket organizers
• Internal ballistic nylon wear strips
• Integrated cable loops
DENALI
TACTICAL ARMOUR SYSTEM
TM When you first receive your body armour, please take a moment to carefully inspect it
and confirm that:
• It is your personalized system. Your name and specific manufacturing
information is located on the label located on the inside of the carrier.
• The soft armour panels are the correct threat or protection level -
located on the armour panel label.
• There are no manufacturing defects or missing components.
Your body armour has been specifically designed to fit you. Using a proprietary set
of algorithms, we take your measurements and convert them into highly accurate
patterns which we use to manufacture your armour panels and carrier.
However, this is only the first step in ensuring that your armour fits perfectly. The
second step is to properly adjust your system. The following instructions will assist
you to achieve the most comfortable fit.

76
ASSEMBLING THE ARMOUR
1. Lay out the carrier components on a clean, flat surface. Separate the front
and back of your carrier by opening the shoulders and side attachments.
2. Unzip the zipper on the inside of each part of the carrier.
3. Your carrier has a removable load-baring suspender system. To attach
the suspenders, reach up into the shoulders (Fig. 1) and thread the
Velcro® end of the suspenders through the cut-outs (Fig. 2).
4. Grab the Velcro® tab and pull
towards the zipper opening to
invert the carrier to secure the
suspender strap to the top of the
inside Velcro® flaps (Fig. 3).
5. Repeat for all four suspenders.
Figure 1 Figure 2
Figure 3
6. With the carrier still inverted, install the soft armour panels. This makes
it easier to properly secure the panels to the Velcro® tabs (Fig. 4).
7. Select the panel that corresponds with the front or back of the carrier and
place it on the carrier with the information label facing upward (Fig. 5).
8. Attach the Velcro® flaps on the
inside of the shoulder area of the
carrier, which are designed to hold
your panels in place (Fig. 6).
Figure 4 Figure 5
Figure 6

98
ASSEMBLING THE ARMOUR
9. Fold the side flaps of the panel inward and insert the panel
through the open zipper and fully into the carrier (Fig. 7).
10. Unfold the side flaps and ensure the panel lays completely flat.
11. Repeat these steps for the other half of your carrier.
12. Zip the openings closed and ensure that your soft armour
panels are properly positioned and lying flat (Fig. 8).
Figure 8Figure 7
13. Peel open the rear flap to begin to secure the side components (Fig. 9).
14. Thread the side component through the alignment
strap and attach to the Velcro® (Fig. 10).
15. Repeat for the other side
component and make sure they
are positioned evenly (Fig. 11).
These can be adjusted later for a
proper and more comfortable fit.
16. Reattach the rear flap to
secure the side flaps.
17. The armour system is now ready
to be adjusted to fit the wearer.
Figure 10
Figure 11
Figure 9

1110
FITTING THE ARMOUR
Properly adjusting your armour is a critical step to ensure maximum coverage and
protection. The following instructions will assist you to achieve the most accurate and
comfortable fit.
1. Undo the side closures and place the vest over your head.
2. Adjust the VELCRO® shoulders (Fig. 12) so the front armour
panel sits just below the center notch at the base of your
throat (Fig. 13), and the rear armour panel sits just below
the prominent vertebrae at the base of your neck.
3. Once you have adjusted the shoulders you will likely not need
to change the positioning unless you increase the amount of
clothing worn underneath the carrier. Inserted hard armour
rifle plates can also shift the positioning of the carrier.
Figure 13Figure 12
4. To adjust the side components, spin the vest around so you are
wearing it backwards and reattach the side closures.
5. Peel open the rear flap of the carrier and adjust the length of
each side component until both are properly centred, positioned
evenly, and tensioned snugly around the torso (Fig. 14 & 15).
6. Turn the vest back around and double-check the fit. Repeat
steps 4 & 5 if needed until the vest fits comfortably and the
double Velcro® side closures are snug, or the QUICKLOC™
or MAGLOC™ system self-aligns and engages easily.
Note: It is recommended that you do not over tighten the side closures as it reduces
comfort and airflow to your torso. For an ideal fit, secure the vest to a point where it
feels snug and then allow an additional 1/2” of allowance on either side.
Figure 15Figure 14

1312
MOLLE POUCHES TRAUMA PADS AND PLATES
Your Denali™ Tactical Armour System is outfitted with extensive MOLLE webbing that
will accommodate a variety of accessories and pouches.
It is recommended you carefully plan out the placement of your pouches prior to
installation to ensure optimal access to your critical equipment.
1. Empty any contents of the pouch.
2. Release the bottom snap and
pull out the attachment strap.
3. Thread the strap through the
top MOLLE attachment point and
continue down weaving the strap
in-between the each the carrier
and pouch laser-cut openings.
4. Once you have threaded through
all the attachment points, secure
the bottom snap of the pouch.
5. Repeat for all of your PALS/
MOLLE compatible pouches.
Figure 16
Figure 17
The Denali™ Tactical Armour System accepts standard 5”x8” or 7”x10” trauma pads or
plates in the integrated trauma pocket. These can be inserted to upgrade the ballistic
protection of your carrier system. Additional sizes can also be accommodated, contact
us for more information.
To insert the trauma pads or plates on either side of the carrier, simply unzip the plate
pocket and slide them into the integrated trauma pocket (Fig. 18 & 19).
Please ensure you remove any inserted trauma pads/plates, hard armour plates,
and soft body armour panels prior to laundering the carrier.
Figure 19Figure 18

1514
HARD ARMOUR PLATES CARE AND MAINTENANCE
Your Denali™ Tactical Armour System accepts hard armour rifle plates in both the
front and back Tactical Insert Plate Pockets (TIPP™). Inside the pockets are PRE Labs
unique Armour Plate Positioning System (APPS™), which dynamically adjusts any size
or shape inserted rifle plate to ensure proper vital coverage.
1. To insert rifle plates on either side of the carrier, simply
unzip the plate pocket and slide in the plate.
2. Adjust the vertical position of the rifle plate by releasing
the inner elastic and pulling upward. Reattach to the
VELCRO® area to secure the plate position (Fig. 16).
3. It is recommended that the front rifle plate sits just below the center
notch at the base of your throat (Fig. 17), and the rear rifle plate
sits just below the prominent vertebrae at the base of your neck.
The back rifle plate can be inserted prior to donning the vest, by flipping the vest
around while wearing the vest, or by a team member.
Figure 17Figure 16
OUTER CARRIER
To ensure that the armour system provides you with years of unfailing service, please
follow the care instructions listed below. These can also be found on the label located
on the inside of your carrier.
• Prior to cleaning, remove the soft armour panels and any inserted hard
armour plates from your carrier. Empty all contents of pouches and
secure the shoulder and side closures.
• Machine wash on a gentle cycle.
• Use mild laundry detergent.
• Do not bleach.
• Hang to dry.
• After cleaning, carefully inspect the carrier for signs of wear or defects.
Should you identify any issues, please contact PRE Labs immediately.

1716
CARE AND MAINTENANCE
SOFT BODY ARMOUR PANELS
The soft body armour panels are covered with a durable 170 denier polyamide fabric
and are ultrasonically sealed to provide an impermeable protective layer. Each armour
panel is vacuum tested to ensure a perfect seal. Maintaining this protective layer is
critical to the performance of your ballistic panels.
It is imperative that if you identify any flaws or breaches in your soft armour
protective layer you contact us immediately.
To care for your soft body armour panels, please follow these instructions:
• Wipe panels with a damp cloth using mild soap.
• Lay the panels flat or hang to dry.
• When storing your panels, hang or lay flat.
• Do not machine wash or dry clean.
• Do not machine dry.
• Do not store in direct sunlight.
• Do not bleach.
• Do not iron.
IMPORTANT NOTES FOR PROPER CARE
1. After cleaning, carefully inspect the panels for signs of wear or defects.
Should you identify any issues, please contact PRE Labs immediately.
2. The body armour panels and outer vest must be fully dry
prior to reinserting them back into the carrier.
3. Initially, the soft armour panels may feel stiff. As with a new pair of shoes,
the panels will break in and soften over time. The more the armour is
worn, the softer, pliable, and more comfortable the panels become.
If you have any questions or require assistance in assembling or fitting your armour
system, please don’t hesitate to contact us:
Toll Free: 1-877-435-7360
Phone: [phone]
[e-mail]

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WARRANTY INFORMATION
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Your PRE Labs armour panels are warrantied to provide you with the stated protection
from the specified threats for a period of five (5) years from the date of manufacture.
Your PRE Labs carrier is warrantied against defects in materials and workmanship for
a period of two (2) years.
In order to qualify for this warranty, the purchaser must:
• Complete and submit the online warranty form within thirty (30) days of
receiving your carrier - https://prelabsinc.com/warranty-form
• Provide PRE Labs your new contact information should you move during
the warranty period.
This warranty is void if:
• Maintenance care as stated on the protective panel label has not been
followed; and/or
• the product has been altered in any matter after delivery to the
purchaser; and/or
• the product has been subjected to abnormal use or abuse.
This warranty is extended to the original user-purchaser only. Since coordinated and
compatible protective panels and carrier are essential for proper protection, use of a
carrier not produced or approved by PRE Labs Inc. voids the warranty.
Complete the online warranty form:
prelabsinc.com/warranty-form

TACTICAL ARMOUR SYSTEM
With the industry’s most innovative technology and the most trusted
certifications behind our body armour, PRE Labs has become a
choice supplier of armour to security, defence, military and police
organizations across North America and the world.
100-2600 Enterprise Way
Kelowna, British Columbia
Canada, V1X 7Y5
1-877-435-7360
[e-mail]