PRECISION DIGITAL ProVu Series User manual

PRECISION DIGITAL CORPORATION
89 October Hill Road • Holliston MA 01746 USA
Tel [phone] • Fax [phone] www.predig.com
PD6200 Analog Input Rate/Totalizer
Instruction Manual
•0-20 mA, 4-20 mA, 0-5 V, 1-5 V, ±10 V Inputs
•NEMA 4X, IP65 Front
•Universal 85-265 VAC or 12/24 VDC Input Power
•Large Dual-Line 6-Digit Display, 0.60" & 0.46"
•Isolated 24 VDC @ 200 mA Transmitter Power Supply
•Math Functions for Flow & Round Horizontal Tanks
•Programmable Displays & Function Keys
•Sunlight Readable Display
•Rate Displayed as Units per Second, Minute, Hour, or Day
•Total, Grand Total or Non-Resettable Grand Total
•9-Digit Totalizer with Total Overflow Feature
•32-Point Linearization, Square Root, or Programmable Exponent
•Multi-Pump Alternation Control
•2 or 4 Relays + Isolated 4-20 mA Output for Rate or Total
•External 4-Relays & Digital I/O Expansion Modules
•RS-232 & RS-422/485 Serial Communication Options
•-40 to 65°C Operating Temperature Range

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
2
Disclaimer
The information contained in this document is subject to change
without notice. Precision Digital makes no representations or warran-
ties with respect to the contents hereof; and specifically disclaims
any implied warranties of merchantability or fitness for a particular
purpose.
!
CAUTION: Read complete
instructions prior to instal-
lation and operation of the
meter.
WARNING: Risk of
electric shock or
personal injury.
Warning
This product is not recommended for life support applications or ap-
plications where malfunctioning could result in personal injury or
property loss. Anyone using this product for such applications does
so at his/her own risk. Precision Digital Corporation shall not be held
liable for damages resulting from such improper use.
Limited Warranty
Precision Digital Corporation warrants this product against defects in
material or workmanship for the specified period under “Specifica-
tions” from the date of shipment from the factory. Precision Digital’s
liability under this limited warranty shall not exceed the purchase val-
ue, repair, or replacement of the defective unit.
Registered Trademarks
All trademarks mentioned in this document are the property of their re-
spective owners.
© 2008 Precision Digital Corporation. All rights reserved.
www.predig.com

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
3
Table of Contents
INTRODUCTION -------------------------------------------------------------7
ORDERING INFORMATION----------------------------------------------7
SPECIFICATIONS -----------------------------------------------------------8
General-------------------------------------------------------------------------------8
Process Input----------------------------------------------------------------------9
Rate/Totalizer -------------------------------------------------------------------- 10
Relays ------------------------------------------------------------------------------ 11
Isolated 4-20 mA Transmitter Output------------------------------------ 12
Serial Communications------------------------------------------------------- 13
PDA1044 Digital Input & Output Expansion Module---------------- 13
COMPLIANCE INFORMATION---------------------------------------- 14
Safety------------------------------------------------------------------------------- 14
Electromagnetic Compatibility--------------------------------------------- 14
SAFETY INFORMATION ------------------------------------------------ 15
INSTALLATION ------------------------------------------------------------ 16
Unpacking------------------------------------------------------------------------- 16
Panel Mounting Instructions------------------------------------------------ 16
Configuration for 12 or 24 VDC Power Option------------------------ 18
Transmitter Supply Voltage Selection (P+, P-) ----------------------- 19
Connections---------------------------------------------------------------------- 19
Connectors Labeling--------------------------------------------------------- 20
Power Connections ---------------------------------------------------------- 20
Signal Connections ---------------------------------------------------------- 21
Serial Communications ----------------------------------------------------- 22
Relay Connections ----------------------------------------------------------- 22
Switching Inductive Loads-------------------------------------------------- 23
4-20 mA Output Connections----------------------------------------------24
Analog Output Transmitter Power Supply------------------------------24
External Relay & Digital I/O Connections ------------------------------25
SETUP AND PROGRAMMING----------------------------------------- 26
Front Panel Buttons and Status LED Indicators--------------------- 27
Display Functions and Messages----------------------------------------- 28
Main Menu ------------------------------------------------------------------------ 32
Setting Numeric Values ------------------------------------------------------ 33
Reset Menu (reset)------------------------------------------------------------ 33

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
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Control Menu (Contrl)-------------------------------------------------------- 33
Setting Up the Rate/Totalizer Meter (setup) --------------------------- 34
Setting the Input Signal (input) ------------------------------------------ 35
Setting the Totalizer Features (total)---------------------------------- 35
Setting the Decimal Point (dEc pt)-------------------------------------- 35
Setting the Display Parameter & Intensity (dsplay)----------------- 35
Programming the Rate/Totalizer (prog)--------------------------------- 38
Multi-Point Calibration & Scaling -----------------------------------------38
Multi-Point Linearization Utility--------------------------------------------39
Scaling the Meter (SCALE)-------------------------------------------------- 39
Time Base, Total Conversion Factor & Total Reset ----------------- 41
Calibrating the Meter with External Source (Cal) -------------------- 42
Setting the Relay Operation (relay) ------------------------------------- 43
Relay Assignment (Assign) ----------------------------------------------- 44
Setting the Relay Action ---------------------------------------------------- 45
Programming Set and Reset Points ------------------------------------- 46
Setting Fail-Safe Operation------------------------------------------------46
Programming Time Delay -------------------------------------------------- 46
Relay Action for Loss of 4-20 mA Input (Loop Break)--------------- 46
Relay and Alarm Operation Diagrams----------------------------------- 47
High Alarm Operation (Set > Reset)-------------------------------------47
Low Alarm Operation (Set < Reset)-------------------------------------- 48
High Alarm with Fail-Safe Operation (Set > Reset)------------------49
Low Alarm with Fail-Safe Operation (Set < Reset)------------------- 50
Pump Alternation Control Operation------------------------------------- 51
Rate Relay Sampling Operation------------------------------------------52
Total Relay Sampling Operation------------------------------------------52
Signal Loss or Loop Break Relay Operation--------------------------- 53
Time Delay Operation ------------------------------------------------------- 54
Relay Operation Details ------------------------------------------------------ 55
Overview------------------------------------------------------------------------ 55
Relays Auto Initialization---------------------------------------------------- 55
Fail-Safe Operation ---------------------------------------------------------- 55
Front Panel LEDs------------------------------------------------------------- 56
Latching and Non-Latching Relay Operation--------------------------56
Non-Latching Relay (Auto)------------------------------------------------- 57
Non-Latching Relay (A-man) -------------------------------------------- 57
Latching Relay (LatcH) ----------------------------------------------------- 57
Latching Relay (Lt-Clr)---------------------------------------------------- 58
Acknowledging Relays ------------------------------------------------------ 58
Pump Alternation Control Applications (Altern)--------------------- 59
Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 62
Setting Up the Password (pass)------------------------------------------- 63

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
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Protecting or Locking the Meter-------------------------------------------63
Total Reset Password & Non-Resettable Total-----------------------64
Making Changes to a Password Protected Meter-------------------- 65
Disabling Password Protection--------------------------------------------65
Advanced Features Menu---------------------------------------------------- 66
Advanced Features Menu & Display Messages---------------------- 67
Noise Filter (filter) -------------------------------------------------------- 69
Noise Filter Bypass (bypass)---------------------------------------------- 69
Serial Communications (serial)----------------------------------------- 70
Select Menu (SElEct)------------------------------------------------------- 71
Math Function Selection (Functn) --------------------------------------- 71
Low-Flow Cutoff (CutofF)-------------------------------------------------- 73
Analog Output Programming (AoutPr)---------------------------------- 73
Programmable Function Keys User Menu (user)-------------------- 74
Internal Source Calibration (ICAL) --------------------------------------- 75
Meter Copy Function (Copy)----------------------------------------------- 78
METER OPERATION ----------------------------------------------------- 80
Front Panel Buttons Operation -------------------------------------------- 80
Function Keys Operation ---------------------------------------------------- 80
Maximum/Minimum Readings---------------------------------------------- 81
TROUBLESHOOTING---------------------------------------------------- 82
Diagnostics Menu (diag)----------------------------------------------------- 82
Determining Software Version -------------------------------------------- 82
Reset Meter to Factory Defaults------------------------------------------- 83
Factory Defaults & User Settings----------------------------------------- 84
Troubleshooting Tips --------------------------------------------------------- 87
Alphabetical List of Display Functions & Messages --------------- 88

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
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Table of Figures
Figure 1: 1/8 DIN Panel Cutout and Mounting...................................16
Figure 2: Meter Dimensions - Side View............................................17
Figure 3: Meter Dimensions - Top View.............................................17
Figure 4: Jumper Configuration for 12/24 VDC Power.....................18
Figure 5: Transmitter Supply Voltage Selection...............................19
Figure 6: Connector Labeling for Fully Loaded PD6200..................20
Figure 7: Power Connections.............................................................20
Figure 8: Transmitters Powered by Internal Supply.........................21
Figure 9: Transmitter Powered by Ext. Supply or Self-Powered.....21
Figure 10: Voltage Input Connections...............................................22
Figure 11: Relay Connections............................................................22
Figure 12: AC and DC Loads Protection ...........................................23
Figure 13: Low Voltage DC Loads Protection...................................23
Figure 14: 4-20 mA Output Connections...........................................24
Figure 15: Expansion Modules & DIN Rail Mounting Kit..................25
Figure 16: External Relays Module Connections .............................25
Figure 17: Digital I/O Module Connections .......................................25
Figure 18: Acknowledge Relays w/Function Key or Digital Input...58
Figure 19: Meter Copy Connection....................................................78

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
7
INTRODUCTION
The PD6200 is a multipurpose, easy to use rate/totalizer ideal for flow rate, total,
and control applications. It accepts current and voltage signals (e.g. 4-20 mA,
0-10 V). Three of the front panel buttons can be custom-programmed for specific
operation.
The basic model includes an isolated 24 VDC transmitter power supply that can
be used to power the input transmitter or other devices. An additional isolated
24 VDC power supply is included with the 4-20 mA output option.
A fully loaded PD6200 rate/totalizer meter has the following: four SPDT relays,
4-20 mA output, and two 24 VDC power supplies. The PD6200 capabilities may be
enhanced by adding the following external expansion modules: four SPST relays
(creating an eight-relay rate/totalizer), two digital I/O modules with four inputs and
four outputs each, and RS-232 or RS-485 communication adapters.
The eight relays can be used for alarm indication or process control applications,
such as pump alternation control. The 4-20 mA isolated output, serial communica-
tions, and digital I/O options make the PD6200 an excellent addition to any system.
ORDERING INFORMATION
85-265 VAC
Model 12/24 VDC Model Options Installed
PD6200-6R0 PD6200-7R0 No options
PD6200-6R2 PD6200-7R2 2 relays (PD1102*)
PD6200-6R3 PD6200-7R3 4-20 mA output (PD1103*)
PD6200-6R4 PD6200-7R4 4 relays (PD1104*)
PD6200-6R5 PD6200-7R5 2 relays & 4-20 mA output (PD1105*)
PD6200-6R7 PD6200-7R7 4 relays & 4-20 mA output (PD1107*)
*Model number for replacement option card.
Accessories
Model Description
PDA1002 DIN rail mounting kit for two expansion modules
PDA1004 4 SPST (Form A) relays
PDA1044 4 digital inputs & 4 digital outputs (2 may be connected)
PDA1200 Meter copy cable
PDA1232 RS-232 serial adapter
PDA1485 RS-422/485 serial adapter
PDA7485-I RS-232 to RS-422/485 isolated converter
PDA8232-N USB to RS-232 non-isolated converter
PDA8485-I USB to RS-422/485 isolated converter
PDA2811 1 Meter Plastic NEMA 4X Enclosure
PDA2812 2 Meter Plastic NEMA 4X Enclosure
PDX6901 Suppressor (snubber): 0.01 µF/470 Ω, 250 VAC

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
8
SPECIFICATIONS
Except where noted all specifications apply to operation at +25°C.
General
DISPLAY Main display: 0.6" (15 mm) high, red LEDs
Second display: 0.46" (12 mm) high, red LEDs
6 digits: each (-99999 to 999999), with lead zero blanking.
DISPLAY
INTENSITY Eight user selectable intensity levels
DISPLAY
UPDATE RATE 5/second (200 ms)
OVERRANGE Display flashes 999999
UNDERRANGE Display flashes -99999
PROGRAMMING
METHODS Four front panel buttons, digital inputs, PC and multi-point
linearization utility, or cloning using Copy function.
NOISE FILTER Programmable from 2 to 199 (0 will disable filter)
FILTER BYPASS Programmable from 0.1 to 99.9% of calibrated span
RECALIBRATION All ranges are calibrated at the factory. Recalibration is
recommended at least every 12 months.
MAX/MIN
DISPLAY Max/min readings reached by the process are stored until
reset by the user or until power to the meter is turned off.
PASSWORD Three programmable passwords restrict modification of
programmed settings and two prevent resetting the totals.
Pass 1: Allows use of the F1–F3 function keys
Pass 2: Allows use of the F1–F3 function keys and chang-
ing the set/reset points
Pass 3: Restricts all programming and F1–F3 keys and
Digital Inputs
Total: Prevents resetting the total manually
Gtotal: Prevents resetting the grand total manually
NON-VOLATILE
MEMORY All programmed settings are stored in non-volatile memory
for a minimum of ten years if power is lost.
POWER
OPTIONS 85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max
or jumper selectable 12/24 VDC ±10%, 15 W max
FUSE Required external fuse: UL Recognized, 5 A max, slow
blow; up to 6 meters may share one 5 A fuse

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
9
ISOLATED
TRANSMITTER
POWER SUPPLY
Terminals P+ & P-: 24 VDC ±5% @ 200 mA max (standard),
(12/24 VDC powered models rated @ 100 mA max).
5 or 10 VDC @ 50 mA max, selectable with internal jumper J4.
NORMAL MODE
REJECTION Greater than 60 dB at 50/60 Hz
ISOLATION 4 kV input/output-to-power line
500 V input-to-output or output-to-P+ supply
OVERVOLTAGE
CATEGORY Installation Overvoltage Category II:
Local level with smaller transient overvoltages than Installa-
tion Overvoltage Category III.
ENVIRONMENTAL Operating temperature range: -40 to 65°C
Storage temperature range: -40 to 85°C
Relative humidity: 0 to 90% non-condensing
CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG
wire, RJ45 for external relays, digital I/O, and serial com-
munication adapters.
ENCLOSURE 1/8 DIN, high impact plastic, UL 94V-0, color: black
MOUNTING 1/8 DIN panel cutout required:
3.622" x 1.772" (92 mm x 45 mm)
Two panel mounting bracket assemblies are provided.
TIGHTENING
TORQUE Screw terminal connectors: 5 lb-in (0.56 Nm)
OVERALL
DIMENSIONS 4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm)
(W x H x D)
WEIGHT 9.5 oz (269 g)
WARRANTY 3 years parts & labor
Process Input
INPUTS Field selectable:
0-20, 4-20 mA, ±10 V (0-5, 1-5, 0-10 V)
ACCURACY ±0.03% of calibrated span ±1 count,
square root & programmable exponent accuracy range:
10-100% of calibrated span
TEMPERATURE
DRIFT 0.005% of calibrated span/°C max from 0 to 65°C ambient,
0.01% of calibrated span/°C max from -40 to 0°C ambient
MATH
FUNCTIONS Linear, square root, programmable exponent, or round horizontal tank volume calculation
MULTI-POINT
LINEARIZATION 2 to 32 points
PROGRAMMA-
BLE EXPONENT 1.0001 to 2.9999

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
10
LOW-FLOW
CUTOFF 0-999999 (0 disables cutoff function)
DECIMAL POINT Up to five decimal places or none:
d.ddddd, d.dddd, d.ddd, d.dd, d.d,or dddddd
CALIBRATION
RANGE Input
Range Minimum Span Input 1 & Input 2
4-20 mA 0.15 mA
±10 V 0.10 V
An Error message will appear if the input 1 and input 2
signals are too close together.
INPUT
IMPEDANCE Voltage ranges: greater than 1 MΩ
Current ranges: 50 - 100 Ω(depending on resettable fuse impedance)
INPUT
OVERLOAD Current input protected by resettable fuse, 30 VDC max.
Fuse resets automatically after fault is removed.
Rate/Totalizer
DISPLAY
ASSIGNMENT The main (Big) and small (Little) displays may be assigned
to rate, total, grand total, alternate R & T, units, and set
point.
RATE DISPLAY
INDICATION -99999 to 999999, lead zero blanking. “R” LED illuminates
while displaying rate.
TOTAL DISPLAY
& TOTAL
OVERFLOW
0 to 999,999; automatic lead zero blanking. “T” LED is illumi-
nated while displaying total or grand total.
Up to 999,999,999 with total-overflow feature. “oF” is dis-
played to the left of total overflow and ▲LED is illuminated.
ALTERNATING
DISPLAY Either display may be programmed to alternate between
rate and total or rate and grand total every 10 seconds.
TOTAL
DECIMAL POINT Up to five decimal places or none:
d.ddddd, d.dddd, d.ddd, d.dd, d.d,or dddddd
Total decimal point is independent of rate decimal point.
TOTALIZER Calculates total based on rate and field programmable mul-
tiplier to display total in engineering units. Time base must
be selected according to the time units in which the rate is
displayed.
TOTALIZER
ROLLOVER Totalizer rolls over when display exceeds 999,999,999.
Relay status reflects display.
TOTALIZER
PRESETS Up to eight, user selectable under setup menu. Any set
point can be assigned to total and may be programmed
anywhere in the range of the meter for total alarm indica-
tion.

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
11
PROGRAMMA-
BLE DELAY
ON RELEASE
0.1 and 999.9 seconds; applied to the first relay assigned to
total or grand total.
If the meter is programmed to reset total to zero automati-
cally when the preset is reached, then a delay will occur
before the total is reset.
TOTAL RESET Via front panel button, external contact closure on digital
inputs, automatically via user selectable preset value and
time delay, or through serial communications.
TOTAL RESET
PASSWORD Total and grand total passwords may be entered to prevent
resetting the total or grand total from the front panel.
NON-
RESETTABLE
TOTAL
The grand total can be programmed as a non-resettable
total by entering the password “050873”.
!
Caution!
Once the Grand Total has been programmed
as “non-resettable” the feature cannot be
disabled.
Relays
RATING 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A)
external; rated 3 A @ 30 VDC and 125/250 VAC resistive
load; 1/14 HP @ 125/250 VAC for inductive loads
NOISE
SUPPRESSION Noise suppression is recommended for each relay contact
switching inductive loads; see page 23 for details.
RELAY
ASSIGNMENT Relays may be assigned to rate, total, or grand total.
DEADBAND 0-100% of span, user programmable
HIGH OR LOW
ALARM User may program any alarm for high or low trip point.
Unused alarm LEDs and relays may be disabled (turn off).
RELAY
OPERATION Automatic (non-latching)
Latching (requires manual acknowledge)
Sampling (based on time)
Pump alternation control (2 to 8 relays)
Off (disable unused relays)
Manual control mode
RELAY RESET User selectable via front panel buttons, digital inputs, or PC
1. Automatic reset only (non-latching), when the in-
put passes the reset point or total is reset to zero.
2. Automatic + manual reset at any time (non-latching)
3. Manual reset only, at any time (latching)
4. Manual reset only after alarm condition has cleared
(L)
Note: Front panel button or digital input may be assigned to
acknowledge relays programmed for manual reset.

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
12
TIME DELAY 0 to 999.9 seconds, on & off relay time delays
Programmable and independent for each relay.
FAIL-SAFE
OPERATION Programmable and independent for each relay.
Note: Relay coil is energized in non-alarm condition.
In case of power failure, relay will go to alarm state.
AUTO
INITIALIZATION When power is applied to the meter, relays will reflect the
state of the input to the meter.
Isolated 4-20 mA Transmitter Output
OUTPUT
SOURCE Rate/process, total, grand total, max, min, set points 1-8, or
manual control mode
SCALING RANGE 1.000 to 23.000 mA for any display range.
CALIBRATION Factory calibrated: 4.000 to 20.000 = 4-20 mA output
ANALOG OUT
PROGRAMMING 23.000 mA maximum for all parameters:
Overrange, underrange, max, min, and break
ACCURACY ± 0.1% FS ± 0.004 mA
TEMPERATURE
DRIFT 0.005% of calibrated span/°C from 0 to 65°C ambient,
0.01% of calibrated span/°C from -40 to 0°C ambient
Note: Analog output drift is separate from input drift.
ISOLATED
TRANSMITTER
POWER SUPPLY
Terminals I+ & R: 24 VDC ±5% @ 40 mA maximum; may
be used to power the 4-20 mA output or other devices.
Refer to Figure 6 on page 20 and Figure 14 on page 24.
EXTERNAL LOOP
POWER SUPPLY 35 VDC maximum
OUTPUT LOOP
RESISTANCE Power supply Minimum Maximum
24 VDC 10 Ω700 Ω
35 VDC (external) 100 Ω1200 Ω

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
13
Serial Communications
METER
ADDRESS 1 - 247
BAUD RATE 300 - 19,200 bps
TRANSMIT
TIME DELAY Programmable between 0 and 199 ms
or transmitter always on for RS-422 communication
DATA 8 bit (1 start bit, 1 stop bit)
PARITY None
TURN AROUND
DELAY Less than 2 ms (fixed)
Note: Refer to the PDC Serial Communication Protocol manual located at
www.predig.com for details.
PDA1044 Digital Input & Output Expansion Module
CHANNELS 4 digital inputs & 4 digital outputs per module
SYSTEM Up to 2 modules for a total of 8 inputs & 8 outputs
DIGITAL INPUT
LOGIC HIGH 3 to 5 VDC
DIGITAL INPUT
LOGIC LOW 0 to 1.25 VDC
DIGITAL OUTPUT
LOGIC HIGH 4.75 to 5 VDC
DIGITAL OUTPUT
LOGIC LOW 0 to 0.4 VDC
SOURCE
CURRENT 10 mA maximum output current
SINK
CURRENT 1.5 mA minimum input current
+5 V
TERMINAL To be used as pull-up for digital inputs only
Connect normally open pushbuttons across +5 V & DI1-4.

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
14
COMPLIANCE INFORMATION
Safety
UL & c-UL LISTED USA & Canada
UL 508 Industrial Control Equipment
UL FILE NUMBER E160849
FRONT PANEL UL Type 4X, NEMA 4X, IP65; panel gasket provided
LOW VOLTAGE
DIRECTIVE EN 61010-1:2001
Safety requirements for measurement, control, and
laboratory use
Electromagnetic Compatibility
EMISSIONS EN 55022:1998/A1:2000/A2:2003
Class A ITE emissions requirements
Radiated
Emissions Class A
AC Mains
Conducted
Emissions
Class A
IMMUNITY EN 61000-6-2:2001
EMC heavy industrial generic immunity standard
RFI - Amplitude
Modulated 80 -1000 MHz 10 V/m 80% AM (1 kHz)
Electrical Fast
Transients ±2kV AC mains, ±1kV other
Electrostatic
Discharge ±4kV contact, ±8kV air
RFI - Conducted 10V, 0.15-80 MHz, 1kHz 80% AM
AC Surge ±2kV Common, ±1kV Differential
Surge 1KV (CM)
Power-Frequency
Magnetic Field 3 A/m 70%V for 0.5 period
Voltage Dips 40%V for 5 & 50 periods
Voltage
Interruptions <5%V for 250 periods

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
15
Note:
Testing was conducted on PD6200 meters installed through the cov-
ers of grounded metal enclosures with cable shields grounded at the
point of entry representing installations designed to optimize EMC
performance.
Declaration of Conformity available at www.predig.com
SAFETY INFORMATION
!
CAUTION: Read complete
instructions prior to instal-
lation and operation of the
meter.
WARNING: Risk of
electric shock or
personal injury.
Warning!
Hazardous voltages exist within enclosure.
Installation and service should be performed only by
trained service personnel.

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
16
INSTALLATION
There is no need to remove the meter from its case to complete
the installation, wiring, and setup of the meter for most applica-
tions. Instructions are provided for 12 VDC meter power and for
5 or 10 V transmitter power applications, see page 18.
Unpacking
Remove the meter from box. Inspect the packaging and con-
tents for damage. Report damages, if any, to the carrier.
If any part is missing or the meter malfunctions, please contact
your supplier or the factory for assistance.
Panel Mounting Instructions
•Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x
45 mm). Refer to Figure 1 for more details.
•Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.
•Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).
Recommended minimum panel thickness to maintain Type 4X
rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.
•Remove the two mounting brackets provided with the meter (back-off
the two screws so that there is ¼" (6.4 mm) or less through the brack-
et. Slide the bracket toward the front of the case and remove).
•Insert meter into the panel cutout.
•Install mounting brackets and tighten the screws against the panel.
To achieve a proper seal, tighten the mounting bracket screws
evenly until meter is snug to the panel along its short side. DO NOT
OVER TIGHTEN, as the rear of the panel may be damaged.
3.622" (92mm)
1.772"
(45mm) Panel Cutout
to DIN 43700
Square Corners to 0.060"
(1.5mm) Max Radius
A
B
Tolerances:
A: +0.032 (+0.8mm)
-0.000 (-0.0mm)
B: +0.024 (+0.6mm)
-0.000 (-0.0mm)
Panel
Gasket
Mounting
Bracket Mounting Screw
Removable
Connectors
Figure 1: 1/8 DIN Panel Cutout and Mounting

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
17
Mounting Dimensions
1.76"
(45 mm)
0.59"
(15 mm) 4.77"
(121 mm)
2.45"
(62 mm)
5.05"
(128 mm)
Figure 2: Meter Dimensions - Side View
3.61"
(92 mm)
4.17"
(106 mm)
4.68"
(119 mm)
Figure 3: Meter Dimensions - Top View

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
18
Configuration for 12 or 24 VDC Power Option
Warning!
Do not exceed voltage rating of the selected
configuration.
Meters equipped with the 12/24 VDC power option are shipped from
the factory ready to operate from 24 VDC.
To configure the meter for 12 VDC power:
1. Remove all the connectors.
2. Unscrew the back cover.
3. Slide the back cover about 1 inch.
4. Configure the J9 jumper, located behind the power connector, for 12
V as shown below.
MAIN BOARD
24 VDC
12 VDC
POWER J9
12 V 24 V
J9 CONFIGURATION
Factory
Default
M-LINK
+
_
Figure 4: Jumper Configuration for 12/24 VDC Power

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
19
Transmitter Supply Voltage Selection (P+, P-)
All meters, including models equipped with the 12/24 VDC power
option, are shipped from the factory configured to provide 24 VDC
power for the transmitter or sensor.
If the transmitter requires 5 or 10 VDC excitation, the internal jumper
J4 must be configured accordingly.
To access the voltage selection jumper:
1. Remove all the connectors.
2. Unscrew the back cover.
3. Slide the back cover about 1 inch.
4. Configure the J4 jumper, located behind the input signal connector,
for the desired excitation voltage as shown.
MAIN BOARD
INPUT
SIGNAL
J4
5 V 10 V 24 V
J4 CONFIGURATION
Factory Default P+
P-
mA+
COM
V+
Figure 5: Transmitter Supply Voltage Selection
Connections
All connections are made to removable screw terminal connectors
located at the rear of the meter.
!
Caution!
Use copper wire with 60°C or 60/75°C insulation
for all line voltage connections. Observe all safe-
ty regulations. Electrical wiring should be per-
formed in accordance with all applicable national,
state, and local codes to prevent damage to the
meter and ensure personnel safety.

Model PD6200 Analog Input Rate/Totalizer Instruction Manual
20
Connectors Labeling
The connectors’ label, affixed to the meter, shows the location of all con-
nectors available with requested configuration.
Warning!
Do not connect any equipment other than Precision
Digital’s expansion modules, cables, or meters to the
RJ45 M-LINK connector. Otherwise damage will occur
to the equipment and the meter.
DW1815
RI- I+
MA OUT
132
POWER
+-
SIGNAL
P- COMP+ V+ mA+
3412 5
M-LINK
CNONO NC NC C
RELAY4 RELAY3
4365 21
CNONO NC NC C
RELAY2 RELAY1
4365 21
12345678
21
Figure 6: Connector Labeling for Fully Loaded PD6200
Power Connections
Power connections are made to a two-terminal connector labeled POWER
on Figure 6. The meter will operate regardless of DC polarity connection.
The + and - symbols are only a suggested wiring convention.
AC or DC
POWER
Required External Fuse:
5 A max, 250 V Slow Blow
POWER
+-
Figure 7: Power Connections