Presto Conti Compact CC-20 V User manual

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
Originalversion
Revisionstatus04/15

Operatingmanualand
maintenanceinstructions

CHANNELBALINGPRESS


TYPES:
CONTICOMPACT

CC‐20V,
CC‐30V,
CC‐40V






GmbH&Co.KG
Gewerbepark4
D‐49196BadLaer
+49(0)542429270
[email protected]

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Project:ChannelBalingPress
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Type: ______________________

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Machine.‐no.:______________________
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
Yearof
construction:______________________
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Customer: ______________________

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 
 
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04/2015S.2
Summary
1.Preface...........................................................................................................................................4
1.1.Introduction.............................................................................................................................4
1.2.Toobserveupondelivery........................................................................................................5
1.3Dutiesandnotesfortheoperator..........................................................................................5
1.4Structureoftheoperatingmanual..........................................................................................6
1.5Safetyinstructionsoftheoperatingmanual...........................................................................6
1.6Allrightsreserved....................................................................................................................6
2.Legalinformation...........................................................................................................................7
2.1.Intendedandproperuse.........................................................................................................7
2.2.Improperuse...........................................................................................................................7
2.3Changesmadetotheshippedmachinebytheoperator.......................................................7
2.4Machinesafetytest.................................................................................................................8
2.5Warrantyandliability..............................................................................................................8
2.6Productliability........................................................................................................................8
2.7Guarantee................................................................................................................................8
2.8Residualrisksatthechannelbalingpress...............................................................................9
3.Safety............................................................................................................................................10
3.1.General..................................................................................................................................10
3.2.Staffselectionandtraining...................................................................................................11
3.3.Electricalwarningnotices......................................................................................................11
3.4.Generalregulations...............................................................................................................12
3.5Meaningofthesignsonthemachine...................................................................................12
3.6Siteofinstallation..................................................................................................................13
3.7Duringoperation...................................................................................................................14
3.8Specifichazards.....................................................................................................................15
3.9Storingthemachine..............................................................................................................17
3.10Operatingthemachine.........................................................................................................17
3.11Safetydevices........................................................................................................................18
3.12Transportationandloading..................................................................................................21
4.Technicaldata..............................................................................................................................22
4.1.Electricalandhydraulicdata.................................................................................................22
4.2.Technicaldata........................................................................................................................23
4.3.Dimension..............................................................................................................................24
4.4.Noiseemission.......................................................................................................................25
5.Constructivedescription..............................................................................................................26
5.1.General..................................................................................................................................26
5.2.FunktionalprincipleoftheCCV.............................................................................................30
5.3.Hydraulicsystem...................................................................................................................33
5.4.Electricalsystem....................................................................................................................36
6.Operatingcontrolsandoperation...............................................................................................40
6.1Workpriortofirststart‐up....................................................................................................40
6.2Initialstart‐up........................................................................................................................41
6.3Dailyinspectiontasks............................................................................................................41

 
 
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04/2015S.3
6.4Operatingtools.....................................................................................................................42
6.5Operatingthemachine.........................................................................................................43
6.6Replacingwirerolls...............................................................................................................44
6.7Settingthecounterpressure................................................................................................47
6.8Shutdown.............................................................................................................................49
6.9Predictablemisuse................................................................................................................49
6.10Disassemblyanddisposalofthemachine...........................................................................50
6.11Behaviourintheeventofanemergency.............................................................................50
7.Maintenance................................................................................................................................51
7.1.General..................................................................................................................................51
7.2.Cleaning.................................................................................................................................52
7.3.Maintenanceoverview..........................................................................................................53
7.4.Descriptionofmaintenancework.........................................................................................55
7.5.Operatingsupplies,specifications.........................................................................................67
8.Repair...........................................................................................................................................68
9.Whattodoincaseoffaults..........................................................................................................69
9.1Listoferrormessagesonthetouchpanel............................................................................70
9.2Generalerrormessages.........................................................................................................74
9.3Problemavoidance................................................................................................................74
10.Spareparts....................................................................................................................................75
11.Appendix.......................................................................................................................................84
11.1Optionalextras,others............................................................................................................84
11.2Wiringdiagrams......................................................................................................................86
11.3Records....................................................................................................................................87
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Preface 
 



04/2015S.4
1. Preface
1.1. Introduction

Dearcustomer

Pleasereadthisoperatingmanual
carefullybeforeputtingthemachineinto
operationinordertoensurethatitisused
safelyandefficiently.Theoperating
manualcontainsallthedetailsfor
operatingandservicingthechannelbaling
press.Itmustthereforealwaysbekeptin
thedesignatedplace.

Chapters1to10containinformationon
thestandardfeatures.Optionalextras,as
farastheyareinstalled,aredealtwithin
chapter11.

Otheressentialpartsare:

•Electricalandcircuitdiagrams,
•Assemblyorlayoutdiagram
•DeclarationofConformityor
alternativelyDeclarationof
Incorporation

Inprinciple,everymachineissupplied
withaDeclarationofConformity.This
statesthatthemachinefulfilsthebasic
safetyandhealthrequirementsoftheEC
DirectiveonMachines.
ConformityinaccordancewithEC
directive2006/42/EEC

IntheeventthatnoDeclarationof
Conformityisissued,theattachedEC
DeclarationofIncorporationfor
incompletemachinesstateswithwhich
additionalcomponentsthemachinemust
beassembledbeforeitisputinto
operation.Untilthemachinehasbeen
completelyassembled,commissioningof
individualcomponentsisforbidden.

Ifmaintenancetaskshavebeenneglected
orperformedincorrectly,wecanno
longerfulfilourguaranteeobligations
accordingtoourconditionsofsale.All
safetyrequirementsmustalwaysbemet
beforestartingtooperatethechannel
balingpress.

Everymachinehasanameplateanda
briefmanualinstructionattheswitchgear
box.Besidesthebriefmanualinstruction,
thenameplatealsocontainsimportant
informationonthemachine,forexample
themachinetypeandthemachine
number.Pleasebeawarethatthesebrief
instructionsarenotareplacementforthe
operatingmanual.


Fig1:briefmanualinstruction

Pleasehavetheinformationonthe
nameplatetohandwhentalkingtoour
customerservicedepartment.


Preface 
 
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04/2015S.5
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Fig.2:nameplate&sealofapprovalforaccident
prevention

1.2. Toobserveupondelivery

Themachineleftthefactoryina
technicallyandoperationallysafe
conditionandisreadyforoperationifit
hasbeeninstalledaccordingtothe
technicaldocuments.Pleasecheckthe
conditionandcompletenessofthe
machineaccordingtothescopeof
deliveryandeffectafunctionalcontrol.
Anycomplaintsshouldbetakentothe
manufacturerPRESTOGmbH&Co.KGand
leaveanoteonthepackingslip.


1.3Dutiesandnotesfortheoperator

Astheoperatorofthismachineyoumust
informabout,instructand/ortrain
operatingstaffintheexistinglegal
provisionsandsafetyregulationsaswell
asexistingsafetyfeaturesanddevicesand
usercontrolsandfacilitiesonthe
machine.

Youroperatingstaffmusthave
understoodtheinstructionsanditmustbe
guaranteedthattheyarefollowed.
Theinstructionhastobedocumentedon
thepreparedform(seeannex).

Inthiswayyouensurethatyour
employeesworksafelyandareawareof
therisks.
Wehavepreparedsomeexamplesof
instructiontopicsbelow.

Onsafety
Safetyregulations
Generallegalprovisions
Generalsafetyinstructions
Emergencymeasures
Safetyinstructionsforoperatingthe
machine
Usingthesafetydevicesofthe
machine
Meaningofsymbolsandsigns

Onoperatingthemachine
Usingtheoperatingcontrols
Explainingtheoperatingmanualtothe
machineoperators
Usingaidsandaccessories
Experiencesinusingthemachine

Serviceandmaintenanceinstructions
Theproperuseofinputmaterials
Operator'sspecialexperiencefor
cleaning,andcare,servicingand
maintenanceofthemachine

Preface 
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

04/2015S.6
1.4 Structureoftheoperating
manual

Theoperatingmanualisdividedinto
chaptersinlinewiththetableofcontents.
Eachchaptershowstheappropriatepage
number.

Dateofissueandpagenumberareshown
inthefooter.

1.5 Safetyinstructionsofthe
operatingmanual

Thefollowingsymbolsareusedinthis
operatingmanual:





Caution!
Riskofdamagetoor
destructionofthemachine
oritsparts!



Caution!
Thismaintenancework
mayonlybecarriedoutby
skilledpersonnel



Caution!
Riskofcrushing!



Danger!
Risktolifeandlimb!



Caution!
Riskfromelectriccurrent!



Note:
Additionalimportant
informationcanbefound
here.


1.6 Allrightsreserved

Alltechnicalspecifications,descriptions
andillustrationsarevalidonthedayof
printingofthisdocumentationand/orits
amendments.Wereserveallrightsand
therighttomakechangesasaresultof
technologicaldevelopments.

Theoperatingmanualisintendedto
informcustomers.Withoutexpress
writtenpermissionitmayneitherbe
copiednorpassedontothirdparties
whetherinwholeorinpart.




Readandunderstandthe
manual!

Legalinformation 
 



04/2015S.7
2. Legalinformation
2.1. Intendedandproperuse

Thechannelbalingpressisdesignedfor
compactingsoftmaterialssuchaspaper,
cartonboard,foilsandsimilarmaterials.

Onlythosematerialscanbecompacted
whichcanbedeformedbytheforceof
pressurespecifiedandwhichcanbe
compactedintothepresschamber.Any
otheruseoranyusebeyondthisuseis
deemedtoconstituteimproperuse.
PRESTOGmbH&Co.KGwillnotbeliable
foranydamagewhatsoeverasaresultof
this.Anyriskisbornesolelybythe
operatorofthemachine.

2.2. Improperuse

Explosiveandequivalentsubstancesor
thosewhicharehighlyflammable
(accordingto§1SprengG)mustnotbeput
intothemachine.
Substanceswhicharesubjecttospecial
conditionsunderthewastedisposalact
whendisposedmustnotbeputintothe
press.

Neithermaythefollowingsubstancesbe
putintothemachineastheymaycause
thepressureramtobecomeblocked
suddenly:buildingrubble,woodorform
orrodframesmadefrommetalorother
hardmaterials.Incandescentorburning
particlesmustnotbeputintothe
machine.

2.3 Changesmadetothe
shippedmachinebytheoperator

Thestatedconformityonlyappliestothe
structuralconditioninaccordancewith
theagreedscopeofsupplyatthetimeof
shippingofthemachine.Installations
madeand/orequipmentaddedbythe
operatoratalaterdatewhichhasnot
beendevelopedand/orapprovedbythe
manufacturerofthemachinevoidthe
statedconformityandareinadmissibleas
thesecurityofmachinemightbeaffected.

Theseincludechangestothechannel
balingpressbymeansofsheetmetal,
wood,cartonorfabricsofanykind,which
theoperatormaynotcarryoutwithout
properauthority.




Donotmakeanychanges,
additionsormodifications
tothemachinewithout
obtainingconsentfrom
PRESTOGmbH&Co.KG.


Legalinformation 
 



04/2015S.8
2.4 Machinesafetytest

Theoperationalsafetyofthemachine
mustbeinspectedbyanauthorized
specialistatleast1xperyear.
(Operationalsafetyinspectionaccording
totheaccidentpreventionguidelines)
Thesealofapprovalnexttothe
nameplateshowswhenthelast
operationalsafetyinspectionwas
performed.

YoucanalsogetintouchwithPRESTO,we
wouldbehappytonegotiatea
maintenanceandinspectioncontractwith
you.

2.5 Warrantyandliability

Themachinesuppliedwasmanufactured
accordingtostate‐of‐the‐arttechnology
andrecognisedsafetystandards.
However,dangertolifeandlimband/or
impairmentofthemachineorother
propertymayneverthelessresultifitis
usedimproperlyorcontrarytoits
intendeduse.PRESTOGmbH&Co.KGwill
notbeheldliableforanydamageresulting
fromsuchimproperuse.Theriskisborne
solelybytheoperatorofthemachine.

Onlyoperatemachinewhenitis
technicallyinorderandaccordingtothe
intendeduse.Thisrequirescompliance
withthecompulsorysafetyrulesand
regulationsapplicableatthesiteof
installationandwithrecognisedtechnical
rulesforsafeandproperworkingaswell
astheoperatingmanual,inspectionand
maintenanceinstructions.

OnlyoriginalPRESTOsparepartsassure
quality,changeabilityandthesecureund
conditionofthemachine.Safety‐relevant
componentsmaynotberepairedor
manipulated.Otherwisetheremightbean
increasedaccidentrisk.PRESTOwillnotbe
boundbythetermsoftheguaranteein
casesofuseofnotoriginalspareparts.

2.6 Productliability

Wherenon‐compliancewithand/ornon‐
observanceoftherulesandinstructions
containedinthisoperatingmanualresults
inaccidentsinvolvinginjurytopersons
and/ordamagetoproperty,PRESTO
GmbH&Co.KGshallbereleasedfromany
liabilityfordamagesandany
indemnificationofconsequentialdamage
suchasinjurytopersons,fordamageto
propertywhichisnotsubjectofthe
contract,forlossofprofitandlossof
production,whicharemadeagainst
PRESTOGmbH&Co.KGunderthetitle
"PRODUCTLIABILITY".

2.7 Guarantee

PRESTOonlygivesaguaranteeforthe
systemiftheoperatingmanualand
maintenanceinstructionsarecomplied
with.
Unauthorisedrepairworkbytheoperator
isnotallowed.Incaseofwrongful
modificationstothemachine,the
warrantyandliabilityclaimsagainstthe
manufacturerarenullified.


Legalinformation 
 



04/2015S.9
2.8Residualrisksatthe
channelbalingpress

•Risksthroughnon‐compliancewiththe
operatinginstructions
•Risksduetounintendeduse
•Risksthroughlackofserviceand
maintenance
•Risksthroughnon‐observanceof
securityhints
•Risksthroughhydraulicpipes
•Risksfromlossofoil
•Risksthroughdust
•Riskfromsharphousingedges
•Dangertobeexpectedfromsharp
edgedmaterialsormaterialsnot
compressedasspecified(seechapter
7,ServicingandInspection)when
servicingandmaintenanceworkis
carriedout.
•Riskofinjuryfrompartspossiblyflying
around.
•Dangeroffireduetofrictionalheat
ÎAvoidunnecessaryoperation
(emptystrokes)


Theresidualrisksaretheresponsibilityof
theoperator.








































Safety 
 



04/2015S.10
3. Safety
3.1. General

Thefollowingnotesandguidelineswhich
ensuresafetyatworkmustbeobserved.

Theretobelongspeciallytheseoperating
andmaintenanceinstructionsaswellas
therelevantindustrialsafetydirectives
concerning:

‐qualification,instructionand
commissioningofoperationaland
maintenancepersonnel
‐theuseoffuel‐drivenmachineryand
electronicequipment
‐handlingwithcontainersandchangeable
roll‐offcontainers
‐noiseattheworkplace
‐firstaid

Thesafetyregulationsofthecountryin
whichtheequipmentisusedmustbe
observed.

Allrecurringinspectionsandmaintenance
tasks,definedinthechapteron
maintenance,mustbeperformedatthe
specifiedintervalsanddocumentedinthe
recordsprovidedforthispurpose.

Themachinesuppliedwasmanufactured
accordingtostate‐of‐the‐arttechnology
andrecognisedsafetystandards.(DINEN
ISO16252:2012).






Attention!
Toavoidmalfunctionsit
isnecessarytohavethe
specifiedmaintenance,
inspectionandauditing
actionsperformed
regularly.

Inadditiontotheregulationsabovethe
followingguidelinesarealsodeemedto
besuitableforchecking:

Safetyofmachines
DINEN12100:2010

Electricalequipment
DINEN60204‐1

EUmachinestandard
2006/42EG

Whileoperatingthedevice,thelawsand
regulationsoftheplaceofinstallation
mustbeobserved.Intheinterestofsafe
operationtheauthorizedoperator,
supervisorypersonnelandthemachine
operatorareresponsibleforkeeping
withintheregulations.

Thelawsandregulationsapplicableatthe
siteofusemustbeobservedwhen
operatingthesystem.Intheinterestof
safeworkprocesses,operators,
supervisorsandmachineoperatorsare
responsibleforobservingtheregulations.

Observethevalidity(sealofapproval)of
theoperationalsafetyinspectionforyour
machine.(Seesub‐chapteroperational
safetyinspection).







Safety 
 



04/2015S.11

3.2. Staffselectionandtraining

Operatingandmaintainingofthemachine
mayonlybeeffectedbypersonsin
accordancewiththenationalvaluable
regulationstopreventaccidents.
Staffingthechannelbalingpresswith
operatorswhohavebeeninstructedin
operatingtheplantisdonebythefactory
ownerortheresponsiblesupervisorin
accordancewiththeappropriate
regulationsandguidelinesoftherelevant
country.

Definetheresponsibilityoftheoperator.
Enabletheoperatortorefusetocarryout
instructionsbythirdpartiesifthey
contravenesafety!






ATTENTION!
Anyworkon/withthe
machinemayonlybe
carriedoutbysuitably
instructedreliable
personneland/orby
skilledpersons.(see
chaptermaintenance)

Thepersonsorderedtoworkon/withthe
machinemusthavereadandunderstood
theoperatingmanualandinparticularthe
safetyinstructionsbeforestartingwork
andmustbeinasuitablementaland
physicalcondition.
Failuretoadheretothesenotesmay
resultindangertolifeandlimband/or
impairmentofthemachineorother
property.
Non‐qualifiedpersonsmustbeprohibited
fromworkingonorinthevicinityofthe
plant.

3.3. Electricalwarningnotices

Duringoperationthisproduction
equipmenthasdangerouslivepartswhich
maycauseveryseriousinjurytohealthor
damagetopropertyforinstanceasa
resultofunauthorisedremovalof
coverings,improperuse,incorrect
operationorlackofmaintenance.




DANGER!
Theelectricmachines
and/orequipmentare
productionequipmentfor
useinindustrialhigh
voltagesystems.

Thoseresponsibleforthesafetyofthe
plantmustthereforeensurethatonly
qualifiedpersonsareorderedtocarryout
workwiththemachine,‐thesepersons,
amongstotherthings,alwayshavethe
operatingmanualdeliveredwiththe
machineattheirdisposal,andtheyare
obligedtoalwaysfollowtheinstructions
containedinthesedocuments.








3.4.

Formultip
tostipulat
e
carryoutt
work.

Themachi
exteriora
n
atleaston
securethe
necessary.

Beforesta
r
EMERGEN
C
and,ifap
p
properly.

Operators
irregularit
y
immediat
e
mechanic
a

Incaseof
m
operating
b
safetythe
andsecur
e
remedied
i

Safety
Gener
a
le‐shiftop
e
e
whichop
e
henecessa
nemustbe
n
d/oraudib
ceinevery
machinei
m

r
tingwork
c
C
YSTOPs
w
p
licable,lig
h
mustrepo
r
y
whichocc
e
ly.Thisap
p
a
landelect
r
m
alfunctio
n
behaviour
w
machinem
e
dimmedia
i
mmediatel
a
lregulatio
e
rationitis
n
e
ratingstaf
f
rymainten
a
checkedf
o
ledamage
shift.Shut
m
mediatel
y
c
heckthat
t
w
itch,sa
f
et
y
h
tbarriers
w
r
tanyfault
urstothei
r
p
liestobot
h
r
icalappar
a
n
orchange
w
hicharer
e
ustbeshu
t
tely.Have
f
y.
n
s
n
ecessary
f
should
a
nce
o
rvisible
ordefects
downand
y
,if
t
he
y
switch
w
ork
or
r
superior
h

a
tus.
sinthe
e
levantto
t
down
f
aults
04/2015S.













12
3.5
M
thema
c
E
f
E
f
R
W
W
g
M
eaningof
c
hine
E
nteringth
e
f
orbidden!
E
nteringa
n
f
orbidden!
D
angerof
c
Donotrea
c
m
achinefr
o
Ca
R
iskfrome
W
arningo
f
W
arningo
f
g
ettingcau
f
thesigns
o
e
areais
n
dreaching
c
rushing!
c
hintothe
o
mthebot
t
a
ution!
lectriccurr
e
f
fallingpa
r
f
thedange
u
ghtorcrus

o
n
in
t
om!
e
nt!
ts!
rof
hed!


Safety 
 



04/2015S.13
3.6Siteofinstallation

Thesiteofinstallationhastobeselected
accordingtothetechnicaldatainchapter
4.Weight,operationaltemperatureand
ambientconditionsofthemachinehave
toberespected.

Ifthemachineisnotinstalledonsolid
ground,theoperatormustensurethat
anyhydraulicoilescapingcanbecollected
inadrip‐tray.

Thegroundmustbeableto
supporttheloadofmachine
permanently.Itmustbepossibletoscrew
thelegsofthemachinetotheground.
Fixingthemachinetothegroundisonly
necessaryifthebalesarepushedforat
least5m.Useheavydutyplugsand
suitablescrewsforfixingthemachine(see
enclosedprojectdocumentation).

Theinstallationlocationhastosecurethat
nowaterorotherliquidsmayreach
neitherthebearingnorthemotor.This
mayleadtocapitaldamages.
Forinstallationandstart‐upoftheplant
theprovisionsofthewaterresourcesact
andtheenvironmentprotectionactmust
beobserved.

Whenoperatingthemachineoutdoors
withoutspecialprecautions,weather
conditionscanleadtomalfunctionsand
corrosion.Ifthereisanydangerof
iceformationorsnow,whenwork
finishesoritisstoppedforlongerperiods
(forinstance,breaksduringwork)the
openloadingfunneliscoveredwitha
plasticsheetorpanel.

Useoftheequipmentinspacesexposed
toanexplosionhazardandinexplosive
atmospheresisprohibited.

Theplantmayonlybeoperatedfroma
mainssupplywhichmeetsthe
requirementsstipulatedinthechapter
"Electricsystem".

Afaultcurrentprotectivecircuitin
accordancewithVDE0100mustbe
installedasaprotectionagainstbeing
touchedindirectly.Themachinemustnot
beusedifthemainssupplycableisfaulty.

Theuseofelectricalcouplingdevicesand
adaptersforoperatingthechannelbaling
pressisprohibited.Onlyplug‐indevicesin
accordancewithVDE0165,par.7.1.4may
beusedforconnectingthemachine.

Ensurethatonlystafforderedtodoso
workonthemachine.Keepawaypersons
notinvolvedintheworkprocess.

Takeallprecautionstoensurethesafe
operationoftheplant.(Lighting,
monitoring,accessrestriction,warning
signs...).






3.
7

Changest
o
powercon
vibrations,
triggering
o
indicatea
n
functionin
g
which,dir
e
seriousinj
u
responsibl
e
notifiedi
m

Staffmust
looseclot
h
Thereiss
e
gettingca
u
machine.

Attheend
timesorif
supervise
d
0‐1"must
mustbein
supervisor

Beforeres
t
whetherp
thedange
r

Itisimper
a
immediat
e
developw
Theseincl
u
∗Failure
∗Failure
button
∗Dama
g
cables
Safety
7
During
o
thestand
a
n
sumption,
t
unusualn
o
o
fthemon
i
n
impairme
n
g
ofthema
e
ctlyorindi
u
ryordam
a
emainten
a
m
mediately.
notwear
o
h
ingorjew
e
e
riousrisko
u
ghtbyor
b
ofwork,d
u
themachi
n
d
,theselec
t
beswitche
d
thesafek
e
.
t
artingwor
eoplearei
n
r
zoneofth
a
tivethatt
h
e
lystopsth
e
hichconsti
t
u
de:
oftheligh
t
oftheEM
E
switchan
d
g
etoelectri
aswellasi
n
operation
a
rdoperati
o
t
emperatu
r
o
isesorod
o
i
toringdevi
n
tofthepr
chine.Toa
v
rectly,ma
y
a
getopro
p
a
ncestaff
m

o
penlongh
a
e
llery,inclu
d
finjury,e.
g
b
eingpulle
d
u
ringlonge
n
ecannotb
t
ionswitch
d
offandt
h
e
epingoft
h
kalwaysc
h
n
themach
i
emachine.
h
eoperato
r
e
machinei
t
uteasafet
t
barriers
E
RGENCYS
T
d
safetyde
v
calequipm
n
sulators
o
n(higher
r
esor
o
urs,
ces,etc.)
oper
v
oidfaults
y
cause
p
erty,the
m
ustbe
a
iror
d
ingrings.
g
.through
d
intothe
ridle
e
"Control
h
ekey
h
esystem
h
eck
neorin

r

ffaults
y
risk.
T
OPpush‐
v
ices
entand
04/2015S.



Atl
o
•
s
•
w
s
s

Asf
a
pro
v
equi



Wh
e
sub
s
inst
r
pro
d


14

I
F
O
I
M
o
cationswh
s
olidbodie
s
w
orkiscarr
s
ubstances
e
s
ubstances
a
rasneces
s
v
isionsuse
p
pment!

We
a

We
a
e
nusingoil
s
s
tancesobs
e
r
uctionsan
d
d
uct!
Al
w
pro
t
hig
h
pos
F
INANYD
O
O
FFTHEM
A
M
MEDIATE
L
ere
areflying
a
i
edoutwit
h
e
tc.orwhe
m
aybefor
m
s
aryorifre
q
p
ersonnel
p
a
rprotecti
v
a
reyeprot
e
s
,greasesa
n
e
rvethesp
e
d
legalprov
w
ayswearh
e
t
ectionfor
w
h
soundpr
e
s
ible.
O
UBT,SWI
T
A
CHINE
LY!
a
round,
h
dusts,ca
u
e
resuch
m
ed.
q
uiredbyl
e
p
rotective
v
egloves!
e
ction!
ndother
ecificsafet
y
v
isionsfore
e
aring
workwher
e
e
ssureis

T
CH
u
stic
e
gal
y

a
ch
e
a


Safety 
 



04/2015S.15
3.8Specifichazards

Dangerareas

Thedangerareaofthemachineislimited
inthefeedingareatothehorizontal
distanceof1meterfromtheexternal
dimensionsofthechannelbalingpress.



Electricity:

Fivesafetyrulesbeforecommencing
work:

∗Switchoff
∗Secureagainstbeingswitchedon
(masterswitchturnedoffandlocked)
∗Checkthatthesystemisvoltage‐less
∗Earth
∗Coverorfenceoffanyadjacentparts
whichcarrylivevoltage.


Workontheelectrical
systemmayonlybecarried
outbyanauthorised
skilledelectrician.

Beforebeginningworkonelectricplants
andequipment,thesehavetobe
disconnectedfromthecurrentsupply.

Installthiswarningsignduringthework!



Connectiontothemainsmustbecarried
outbythecivilengineeringcontractorin
compliancewiththeelectricalsafety
instructions,theregulationsofthecivil
engineeringcontractorandthe
informationgiveninthechapter"Electric
system".

Onlyusefusesoftheprescribedtypeand
voltagehavetobeused.
Itisstrictlyprohibitedtorepairfuses!



CAUTION!
Itisessentialtomaintainthe
directionofrotationofthe
electricmotor.Runninginthe
wrongdirectionevenforshort
periodsresultsindestruction
ofthehydraulicpump.

Themotorrunsinthecorrectdirection
whenthefanwheeloftheelectricmotor
turnsinthedirectionofthearrowonthe
housing.

Mainssupplywithrotatingfield:right
Machine

Safety 
 



04/2015S.16

Fig.3:senseofrotationmotor

Ifthemotorhasthewrongsenseof
rotation,switchthemotoroffimmediately
andhaveaskilledelectricianreconnect
twoleads.
Asnooilflowsthroughthepumpwhen
themotorrotateswiththewrongsense,
themotormaybeswitchedononlyfora
veryshorttime(5secmaximum).


Notesforcleaning,maintainingand
inspectionworks

Maintenance,cleaningandinspection
workmayonlybecarriedoutby
authorisedpersonnelandonlywhenthe
machineisatastandstillandswitchedoff.
Cleaningflapsmayonlybeopenedforthe
aforementionedpurposes.Themaster
switchmustbeguardedbyapadlock
againstunintentionalstartingandmustbe
locked.Supervisingstaffortheappointed
skilledpersonsmustkeepthekeyatasafe
place.
Pleasefindfurthernecessaryinformation
inchapter7.Aftercompletionofthework,
allflapshavetobeclosedcarefully.

Leadsealsmustnotbebrokennor
pressuresbechangedasthisinvalidates
anyguaranteeandmayleadto
prosecution.

Separatingprotectivedevicesheldinplace
byboltswhichfitthroughkeyhole‐shaped
slotsareremovedfromthemachineby
looseningthebolts3or4turns.Thebolts
shouldremaininthedrillholes.Thecover
cannowbeslidalongthekeyholeand
removedbyliftingovertheboltheads
whichfitthroughtheround,upper
keyholeaperture.Thecoversarereplaced
byreversingthesequence.

Theuseofhighlyinflammablesubstances
(e.g.cleaningsolvents)isprohibited.


Fig.4:separatingprotectivedevices

Instructionsonmaintenanceandrepair
work

Theinstructionsinthechapter
"Maintenanceandrepair"mustbe
observed.


Safety 
 



04/2015S.17
3.9Storingthemachine

Themachineandtheswitchgearboxmust
bestoredprotectedfromtheweather
(frost,dampness,directsunlight)inlow‐
dust,ventilatedroomswherethereisno
condensationandtheairisnotsaturated
withmoisture.Furthermoretheairmust
befreeofacidsalkalineandother
aggressivematerials.

3.10Operatingthemachine

Sufficientclearancebehindthechannel
balingpressforthebaleswhichare
ejectedmustbeavailableatthe
installationsite.In‐planthandling
equipmentmustbeabletoapproach
withoutendangeringanyperson.Thepick‐
upanddepartureareaforthein‐plant
handlingequipmentmustbemarked.

Themachinecanbechargedindifferent
ways.Ifthemethodofchargingis
changed,itismandatorytoverifythatthe
applicablesafetyregulationsarefulfilled.
IfthecharginglevelischangedPRESTO
canprovideanappropriatefunnel.

Theinstallationsiteor,respectively,the
charginglevelmustbeselectedinsucha
wayastoensurethatthesafeminimum
heighttothefunnelandtothecharging
doorwhichmaybeinstalledatthesideis
respected.


Whenthemachineisbeingmanually
chargedtheminimumsafetyheightfrom
thechargingedgetotheoperator's
standingareamaynotbelessthan
1200mm.


Fig.5:funnelwithsafetybar

Inadditionasafetybarmustbefittedfor
achargingheightof1200mmto1400mm.


Fig.6:funnelwithoutsafetybar

Whenusingalifting/tiltingdevicefor
dischargingcontainerscaremustbetaken
toensurethatpeoplestayoutofthe
swivellingrangeofthedevice.Discharging
othercontainersconstitutesimproperuse.
Theuseofdumpingdevicesor,
respectively,suctionequipment
manufacturedbyothersrequiresthe
consentofPRESTO.










Whencha
r
conveyor
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charginge
areamay
n
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Fig.7:min.
h

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c
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themains

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
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y
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d
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Installings
similarcli
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m
operation
parts.
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r
gingthem
b
elts,cran
e
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chinesor
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eightforfun
h
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b
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beencuto
f
p
ly.
prohibited
thefunnel
n
nelbaling
hefunneli
s
urityswitc
h
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rms,ladde
s
strictlyfo
r
m
achined
u
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resthe
n
the
s
standing
m
m.
b
ya
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ffrom
toclimb
ofthe
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s
secured
h
against
rsor
r
bidden.
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achine
04/2015S.


Shu
t
swit
c
and

Dev
i
•
•
•
•
•
Opti
•
Opti
•
•
Fig.
8

18
3.11
S
t
ting‐down
c
hingorsa
f
mayresult
i
cesdesign
e
•
EMERG
E
o
s
o
c
•
Optiona
o
S
•
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w
o
n
o
k
•
Master
s
•
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i
o
p
o
p
o
r
onalforth
e
•
safetys
w
onalforth
r
•
safetyp
•
ifneces
s
8
:emergency
‐
S
afetydevi
c
o
rchangin
g
f
etydevice
s
inprosecu
t
e
dtoprote
E
NCYSTOP
s
witchgear
b
c
hanneladj
u
l
S
ignallingla
w
itch
n
eedleflap
k
nottingho
o
s
witch
ngsafetyd
p
olyamides
p
olyamides
r
earwall
e
funnelex
t
w
itchinspe
c
r
owfunnel:
u
ll‐cord
s
arysafety
b
stopswitch,
s
1
c
es
g
thecontr
o
s
isprohibit
t
ion.
ctpersonn
e
button(1)
b
ox
ustment
mp/horn

od
evices
(laterally)
(infront)
t
ension:
ctiondoor
bar
s
witchgearb
o

o
l,
ed
e
l:

o
x


Safety 
 



04/2015S.19

Fig.9:emergency‐stopswitch,channel
adjustment

Asanoption,additionalEMERGENCY‐
STOPswitchescanbefitted.Forthis
reason,beforeuse,makeyourself
familiarwiththemachine.

Ifadditionaldevicesareinstalled,these
areoftensupportedbysignallights/signal
horns.Alwaysproceedwithincreased
cautionwhilethesignallightsarelitand
thewarningsignalssound.


Fig.10:signallinghorn


Fig.11:safetyswitch,needleflap

Fig.12:safetyswitch,knottinghood


Fig.13:masterswitchwithlockingdevice


Fig.14:separatingsafetydevicespolyamides
(laterally)

1
1

Safety 
 



04/2015S.20

Fig.15:separatingsafetydevicespolyamides(in
front)


Fig.16:rearwall


Fig.17:safetyswitchinspectiondoor


Fig.18:safetypull‐cord


Fig.19:securitybar

Iftheelectricalsafetydevicesareactuated
ortriggeredduringoperation,the
machinewill,foryoursafety,stop
immediately!