Stanley ProSet XT3 User manual

INSTRUCTION
MANUAL
Hydro-Pneumatic Power Tool
ProSet® XT3 Blind Rivet Tool – 76003
ProSet® XT4 Blind Rivet Tool – 76004
EN
Hydro-Pneumatic Power Tool
DA
Luftværktøj til montering af nuts
DE
Hydropneumatisches Setzgerät
ES
Herramienta hidroneumática
FI
Hydropneumaattinen sähkötyökalu
FR
Outil électrique hydropneumatique
IT
Elettroutensile idropneumatico
NL
Hydro-pneumatisch gereedschap
NO
Hydropneumatisk verktøy
PT
Ferramenta eléctrica hidropneumática
PL
Pneumatyczno-hydrauliczna nitownica
do nitów zrywalnych
SV
Hydro- Pneumatiskt kraftverktyg

Figure 2
Figure 1
Figure 4
Figure 3
Figure 6
3
1
2
1
2
3
4 & 5
6
7
Figure 5
90˚
6
1a, 1b, 1c & 1d
1e
1f
1g
1h
1i
1j
1k
1l
1m
1n
1p
1o
8
Figure 1
Figure 2

Figure 2
Figure 1
Figure 4
Figure 3
Figure 6
3
1
2
1
2
3
4 & 5
6
7
Figure 5
90˚
6
1a, 1b, 1c & 1d
1e
1f
1g
1h
1i
1j
1k
1l
1m
1n
1p
1o
8
Figure 3
Figure 6
Figure 4 Figure 5
3 METRES MAXIMUM

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3
©2017 Stanley Black & Decker inc.
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or mechanically) without
prior explicit and written permission from STANLEY Engineered Fastening. The information provided is based on the data known at the moment of
the introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products
may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY
Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not accept any liability with
respect to any faults in the information nor for the consequences thereof. STANLEY Engineered Fastening will not accept any liability for damage
resulting from activities carried out by third parties. The working names, trade names, registered trademarks, etc. used by STANLEY Engineered
Fastening should not be considered as being free, pursuant to the legislation with respect to the protection of trade marks.
Original Instruction: D 19/300
CONTENT
1. SAFETY DEFINITIONS ...............................................................................................................................4
1.1 GENERAL SAFETY RULES.............................................................................................................................................................4
1.2 PROJECTILE HAZARDS .................................................................................................................................................................4
1.3 OPERATING HAZARDS..................................................................................................................................................................5
1.4 REPETITIVE MOTIONS HAZARDS..............................................................................................................................................5
1.5 ACCESSORY HAZARDS.................................................................................................................................................................5
1.6 WORKPLACE HAZARDS ...............................................................................................................................................................6
1.7 NOISE HAZARDS ............................................................................................................................................................................6
1.8 VIBRATION HAZARDS...................................................................................................................................................................6
1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS....................................................................6
2. SPECIFICATIONS .......................................................................................................................................7
2.1. TOOL SPECIFICATIONS.................................................................................................................................................................7
2.2 PLACING SPECIFICATIONS ..........................................................................................................................................................8
2.3 THE PACKAGE CONTENTS...........................................................................................................................................................9
2.4 MAIN COMPONENTS LIST ...........................................................................................................................................................9
2.5 STANDARD NOSE EQUIPMENT..................................................................................................................................................9
3. TOOL SET UP ...........................................................................................................................................10
3.1 NOSE EQUIPMENT (Ref. g. 2).................................................................................................................................................10
3.2 AIR SUPPLY (Ref. g. 3).............................................................................................................................................................. 10
3.3 PRINCIPLE OF OPERATION....................................................................................................................................................... 11
4. OPERATION PROCEDURE .......................................................................................................................12
4.1 TOOL OPERATION (Ref. g. 1, 4, 5, 6).................................................................................................................................... 12
4.2 EMPTYING THE MANDREL COLLECTOR (Ref. g. 1) ........................................................................................................ 12
5. SERVICING THE TOOL .............................................................................................................................13
5.1 MAINTENANCE FREQUENCY................................................................................................................................................... 13
5.2 NOSE EQUIPMENT ...................................................................................................................................................................... 13
5.3 DAILY SERVICING......................................................................................................................................................................... 13
5.4 WEEKLY SERVICING .................................................................................................................................................................... 13
5.5 PROTECTING THE ENVIRONMENT......................................................................................................................................... 13
6. EC-DECLARATION OF CONFORMITY .....................................................................................................14
7. PROTECT YOUR INVESTMENT!...............................................................................................................15
7.1 POP®AVDEL®BLIND RIVET TOOL WARRANTY..................................................................................................................... 15
7.2 REGISTER YOUR BLIND RIVET TOOL ONLINE..................................................................................................................... 15

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This instruction manual must be read by any person installing or operating this tool with particular
attention to the following safety rules.
Always wear impact-resistant eye protection during operation of the tool. The grade of protection
required should be assessed for each use.
Use hearing protection in accordance with employer’s instructions and as required by occupational
health and safety regulations.
Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts and
abrasions and heat. Wear suitable gloves to protect hands.
1. SAFETY DEFINITIONS
The denitions below describe the level of severity for each signal word. Please read the manual and pay atten-
tion to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operating instructions before using this equipment. When using
power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
1.1 GENERAL SAFETY RULES
• Formultiplehazards,readandunderstandthesafetyinstructionsbeforeinstalling,operating,repairing,
maintaining, changing accessories on, or working near the tool. Failure to do so can result in serious bodily
injury.
• Onlyqualiedandtrainedoperatorsmustinstall,adjustorusethetool.
• DONOTuseoutsidethedesignintentofplacingSTANLEYEngineeredFasteningBlindRivets.
• Useonlyparts,fasteners,andaccessoriesrecommendedbythemanufacturer.
• DONOTmodifythetool.Modicationscanreducetheeectivenessofsafetymeasuresandincreasethe
risks to the operator. Any modication to the tool undertaken by the customer will be the customer’s
entire responsibility and void any applicable warranties.
• Donotdiscardthesafetyinstructions;givethemtotheoperator.
• Donotusethetoolifithasbeendamaged.
• Priortouse,checkformisalignmentorbindingofmovingparts,breakageofparts,andanyothercondi-
tionthataectsthetool’soperation.Ifdamaged,havethetoolservicedbeforeusing.Removeanyadjust-
ing key or wrench before use.
• ToolsshallbeinspectedperiodicallytoverifythattheratingsandmarkingsrequiredbythispartofISO
11148 are legibly marked on the tool. The employer/user shall contact the manufacturer to obtain replace-
ment marking labels when necessary.
• Thetoolmustbemaintainedinasafeworkingconditionatalltimesandexaminedatregularintervalsfor
damage and function by trained personnel. Any dismantling procedure will be undertaken only by trained
personnel. Do not dismantle this tool without prior reference to the maintenance instructions.
1.2 PROJECTILE HAZARDS
• Disconnecttheairsupplyfromthetoolbeforeperforminganymaintenance,attemptingtoadjust,tor
remove a nose assembly or accessories.

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5
• Beawarethatfailureoftheworkpieceoraccessories,orevenoftheinsertedtoolitselfcangeneratehigh-
velocity projectiles.
• Alwayswearimpact-resistanteyeprotectionduringoperationofthetool.Thegradeofprotectionrequired
should be assessed for each use.
• Theriskstoothersshouldalsobeassessedatthistime.
• Ensurethattheworkpieceissecurelyxed.
• Checkthatthemeansofprotectionfromejectionoffastenerand/ormandrelisinplaceandisoperative.
• DONOTusethetoolwithoutmandrelcollectorinstalled.
• Warnagainstthepossibleforcibleejectionofmandrelsfromthefrontofthetool.
• DONOToperateatoolthatisdirectedtowardsanyperson(s).
1.3 OPERATING HAZARDS
• Useofthetoolcanexposetheoperator’shandstohazards,includingcrushing,impacts,cutsandabrasions
and heat. Wear suitable gloves to protect hands.
• Operatorsandmaintenancepersonnelshallbephysicallyabletohandlethebulk,weightandpowerofthe
tool.
• Holdthetoolcorrectly;bereadytocounteractnormalorsuddenmovementsandhavebothhandsavail-
able.
• Keeptoolhandlesdry,clean,andfreefromoilandgrease.
• Maintainabalancedbodypositionandsecurefootingwhenoperatingthetool.
• Releasethestart-and-stopdeviceinthecaseofaninterruptionoftheairsupply.
• Useonlylubricantsrecommendedbythemanufacturer.
• Contactwithhydraulicuidshouldbeavoided.Tominimisethepossibilityofrashes,careshouldbetaken
to wash thoroughly if contact occurs.
• MaterialSafetyDataSheetsforallhydraulicoilsandlubricantsisavailableonrequestfromyourtoolsup-
plier.
• Avoidunsuitableposturesasitislikelyforthesepositionsnottoallowcounteractingofnormalorunex-
pected movement of the tool.
• Ifthetoolisxedtoasuspensiondevice,makesurethatthexationissecure.
• Bewareoftheriskofcrushingorpinchingifnoseequipmentisnottted.
• DONOToperatetoolwiththenosecasingremoved.
• Adequateclearanceisrequiredforthetooloperator’shandsbeforeproceeding.
• Whencarryingthetoolfromplacetoplacekeephandsawayfromthetriggertoavoidinadvertentactiva-
tion.
• DONOTabusethetoolbydroppingorusingitasahammer.
• Careshouldbetakentoensurethatspentmandrelsdonotcreateahazard.
• Themandrelcollectormustbeemptiedwhenapproximatelyhalffull.
1.4 REPETITIVE MOTIONS HAZARDS
• Whenusingthetool,theoperatorcanexperiencediscomfortinthehands,arms,shoulders,neckorother
parts of the body.
• Whileusingthetool,theoperatorshouldadoptacomfortableposturewhilstmaintainingasecurefoot-
ingandavoidingawkwardoro-balancepostures.Theoperatorshouldchangepostureduringextended
tasks;thiscanhelpavoiddiscomfortandfatigue.
• Iftheoperatorexperiencessymptomssuchaspersistentorrecurringdiscomfort,pain,throbbing,aching,
tingling,numbness,burningsensationsorstiness,thesewarningsignsshouldnotbeignored.Theopera-
tor should tell the employer and consult a qualied health professional.
1.5 ACCESSORY HAZARDS
• Disconnectthetoolfromtheairsupplybeforettingorremovingthenoseassemblyoraccessory.
• Useonlysizesandtypesofaccessoriesandconsumablesthatarerecommendedbythemanufacturerof
thetool;donotuseothertypesorsizesofaccessoriesorconsumables.

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6
1.6 WORKPLACE HAZARDS
• Slips,tripsandfallsaremajorcausesofworkplaceinjury.Beawareofslipperysurfacescausedbyuseofthe
tool and also of trip hazards caused by the air line or hydraulic hose.
• Proceedwithcareinunfamiliarsurroundings.Therecanbehiddenhazards,suchaselectricityorotherutil-
ity lines.
• Thetoolisnotintendedforuseinpotentiallyexplosiveatmospheresandisnotinsulatedagainstcontact
with electric power.
• Ensurethattherearenoelectricalcables,gaspipes,etc.,whichcancauseahazardifdamagedbyuseof
the tool.
• Dressproperly.Donotwearlooseclothingorjewellery.Keepyourhair,clothingandglovesawayfrom
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• Careshouldbetakentoensurethatspentmandrelsdonotcreateahazard.
1.7 NOISE HAZARDS
• Exposuretohighnoiselevelscancausepermanent,disablinghearinglossandotherproblems,suchastin-
nitus (ringing, buzzing, whistling or humming in the ears). Therefore, risk assessment and the implementa-
tion of appropriate controls for these hazards are essential.
• Appropriatecontrolstoreducetheriskmayincludeactionssuchasdampingmaterialstopreventwork-
pieces from“ringing”.
• Usehearingprotectioninaccordancewithemployer’sinstructionsandasrequiredbyoccupationalhealth
and safety regulations.
• Operateandmaintainthetoolasrecommendedintheinstructionmanual,topreventanunnecessary
increase in the noise level.
• Ensurethatthesilencerwithinthemandrelcollectorisinplaceandingoodworkingorderwhenthetoolis
being operated.
1.8 VIBRATION HAZARDS
• Exposuretovibrationcancausedisablingdamagetothenervesandbloodsupplyofthehandsandarms.
• Wearwarmclothingwhenworkingincoldconditionsandkeepyourhandswarmanddry.
• Ifyouexperiencenumbness,tingling,painorwhiteningoftheskininyourngersorhands,stopusingthe
tool, tell your employer and consult a physician.
• Wherepossiblesupporttheweightofthetoolinastand,tensionerorbalancer,becausealightergripcan
then be used to support the tool.
1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS
• Theoperatingsupplyairmustnotexceed7bar(100PSI).
• Airunderpressurecancausesevereinjury.
• Neverleaveoperatingtoolunattended.Disconnectairhosewhentoolisnotinuse,beforechangingac-
cessories or when making repairs.
• DONOTletairexhaustopeningonthemandrelcollectorfaceinthedirectionoftheoperatororother
persons. Never direct air at yourself or anyone else.
• Whippinghosescancausesevereinjury.Alwayscheckfordamagedorloosehosesandttings.
• Priortouse,inspectairlinesfordamage,allconnectionsmustbesecure.Donotdropheavyobjectson
hoses. A sharp impact may cause internal damage and lead to premature hose failure.
• Coldairshallbedirectedawayfromhands.
• Wheneveruniversaltwistcouplings(clawcouplings)areused,lockpinsshallbeinstalledandwhipcheck
safety cables shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.
• DONOTlifttheplacingtoolbythehose.Alwaysusetheplacingtoolhandle.
• Ventholesmustnotbecomeblockedorcovered.
• Keepdirtandforeignmatteroutofthehydraulicsystemofthetoolasthiswillcausethetooltomalfunc-
tion.
STANLEY Engineered Fastening policy is one of continuous product development and improvement and
we reserve the right to change the specication of any product without prior notice.

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7
2. SPECIFICATIONS
The ProSet®XT3 & XT4 are hydro-pneumatic tools designed to place Stanley Engineered Fastening blind rivets
at high speed.
The tools feature a vacuum system for rivet retention and trouble free collection of the spent mandrels regard-
less of tool orientation.
When coupled to the relevant nose equipment the ProSet®XT3 & XT4 can be used to place blind rivets in the
range of Ø4.0mm to Ø6.4mm. Refer to the table on page 10 for a list of all rivets that can be placed.
The safety warnings on pages 4 & 6 must be followed at all times.
DO NOT useunderwetconditionsorinthepresenceofammableliquidsorgases.
2.1. TOOL SPECIFICATIONS
XT3 XT4
Pull-Force: @ 5.5 bar 17.0 kN 3822 lbf 23.0 kN 5193 lbf
Air Supply Pressure: Min. to Max. 5.0 - 7.0 bar 72.5 - 101.5
lbf/in2
5.0 - 7.0 bar 72.5 - 101.5
lbf/in2
Oil Pressure: Pull @ 5.5 bar 290 bar 4206 lbf/in2395 bar 5729 lbf/in2
Stroke: Minimum Piston Stroke 26.0 mm 1.02 in. 18.0 mm 0.91 in.
Weight: Incl. nose equipment 2.24 kg 4.94 lb 2.26 kg 4.98 lb
Weight: without nose equipment 2.00 kg 4.41 lb 2.02 kg 4.41 lb
Free Air Volume: @ 5.5 bar 6.3 ltr 384.4 in36.3 ltr 384.4 in3
Cycle Time: Approximate 0.9 seconds 1.0 seconds
Noise values determined according to noise test code ISO 15744
and ISO 3744. XT3 XT4
A-weighted sound power level dB(A), LWA
Uncertainty noise: kWA =
3.0 dB(A) 90.3 dB(A) 89.7 dB(A)
A-weighted emission sound pressure level at the
work station dB(A), LpA
Uncertainty noise: kpA =
3.0 dB(A) 79.3 dB(A) 78.7 dB(A)
C-weighted peak emission sound pressure level
dB(C), LpC, peak
Uncertainty noise: kpC =
3.0 dB(C) 82.7 dB(C) 81.5 dB(A)
Vibration values determined according to vibration test code ISO 20643
and ISO 5349. XT3 XT4
Vibration emission level, ahd: 1.41 m/s21.80 m/s2
Uncertainty vibration: k 0.70 m/s20.90 m/s2
Declared vibration emission values in accordance with EN 12096

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8
2.2 PLACING SPECIFICATIONS
Rivet Type
Rivet Diameter mm [inches]
4
[5/32]
4,3 4,8
[3/16]
6 6,4
[1/4]
7 8 9 10 11 12
Open End l*l** l
Closed End l*l** l
HR l*l l
HS l(3)
Multi-Grip l*l** l
TL l*l
T-Rivet (Emhart) l*l l
Self-Plugger l*l l
Ultra Grip (UG)
(NPR) ➌(3)
CD l (3)
Avex®l(2) l(2) l(2)
Stavex®l(2) l(2) l(1)(3)
Avinox®/
Avibulb®l(2) l(2) l(2)
Avinox®XT /
Avibulb®XT l(1)(3)
LSR/Bulbex®l(2) l(2)
T-Lok®l(2) l(2)
Avdel®SR l(2) l(2) l(2)
Hemlok®l(1)(3)
Interlock®➌(2) ➌(1)(3)
Maxlok®l(3) ➍(3)
Monobolt®➌(1)(2) ➌(1)(3)
Avtainer®➍(1)(3)
Avseal®(STD) l(1)(3) l(1)(3) l(1)(3) l(1)(3) ➍(1)(3)
Avseal®(Low
Press) l(1)(3) l(1)(3) l(1)(3) ➍(1)(3) ➍(1)(3)
Q Rivet l(2) l(2) l(2)
T Rivet (Avdel) l(1)(2) l(1)(2)
Avdelmate®l(2) l(2)
Klamp-Tite®
BAPK ➌(2) ➌(2)
Klamp-Tite®
BAPKTR ➌(1)(2) ➌(1)(2)
Avdelok®l(3) ➍(3)
* Use PRG540-46 jaws and FAN276-064 jaw pusher assembly
** Use PRG540-46 jaws.
lIs applicable for both XT3 and XT4 tool (1) Non-standard nose piece required
➌Is only applicable for XT3 tool (2) Alternative type nose equipment available
➍Is only applicable for XT4 tool (3) Non-standard nose equipment required.

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9
For a full list of compatible nose equipment for each rivet type, together with assembly and maintenance
instructions, please refer to the ProSet®nose equipment manual 07900-09414
2.3 THE PACKAGE CONTENTS
• 1ProSet®XT3 or XT4 blind rivet tool.
• 1setStandard*NoseEquipment&Nosepiecesfor4.8mm[3/16˝]and6.4mm[1/4˝]rivets.
• 1PrintedInstructionManual–regiondependent.
2.4 MAIN COMPONENTS LIST
Refer to gure 1 & 2 and the table below.
Item Part Number Description Qty
1 76003-15000* Standard nose equipment 1
2 76003-02022 Suspension hook 1
3 76003-05200 Mandrel collector 1
4 07001-00405 Oil plug 1
5 07003-00194 Seal 1
6 76003-02008 Trigger 1
7 76003-03700 On/Ovalve 1
8 71210-02103 Locknut 1
2.5 STANDARD NOSE EQUIPMENT
Refer to gure 2 and the table below.
Item Part Number Description Qty
1c PRN614 NosePiece-4.8mm[3/16˝](Fitted) 1
1d PRN811 NosePiece-6.4mm[1/4˝] 1
1e 76003-15001 Nose casing 1
1f 07003-00067 O ring 1
1g DPN276-001 Jaw guide 1
1h PRG540-44 Jaws 1 Set
1i DPN276-006 Jaw pusher 1
1j DPN900-060 O ring 1
1k DPN901-019 Jaw pusher spring 1
1l 76003-15002 Pulling head 1
1m 76003-15004 Jaw guide lock 1
1n DPN901-020 Spring 1
1o 76003-15003 Pulling head adapter 1
1p 07003-00277 O ring 1
For additional nose equipment please refer to the ProSet®Nose Equipment Manual 07900-09414 or visit www.
stanleyengineeredfastening.com/resource-center/document-library
For a full list of tool accessories, please refer to the ProSet Accessories Manual 07900-09415.
* Nose equipment is not supplied with the Proset XT3 Base Tool (76003-01000) and Proset XT4 Base Tool
(76004-01000).

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10
3. TOOL SET UP
IMPORTANT - READ THE SAFETY WARNINGS ON PAGE 6 & 8 CAREFULLY BEFORE PUTTING INTO SERVICE.
IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOV-
ING THE NOSE ASSEMBLY.
3.1 NOSE EQUIPMENT (Ref. g. 2)
Item numbers in bold refer to the components in gures 1 & 2 and the tables on page 11.
Thecompletetoolwillbesuppliedpre-assembledwiththeNosePiecefor4.8mm[3/16˝]rivets.
OneadditionalNosePiecefor6.4mm[1/4˝]rivetsaresuppliedseparately.
Mounting the nose piece
• Theairsupplymustbedisconnected.
• Selectthecorrectnosepiecefortherivettobeinstalled.
• Removethenosecasing(1e), including nose piece (1a,b,c, or d), and O ring (1f)
• Removethenosepiece(1a,b,c or d) from the nose casing (1e)
• Selecttherelevantsizenosepieceandassembleinreverseorder.
Removing complete nose equipment.
• Theairsupplymustbedisconnected.
• Removethenosecasing(1e), including the nose piece (1a,b,c or d), and O ring (1f) from the tool.
• Pullbackthejawguidelock(1m) against the spring (1n) and then remove the jaw guide (1g).
• Removethejaws(1h) from the jaw guide (1g).
• Removejawpusher(1i), O ring (1j), and Jaw pusher spring (1k), from the pulling head (1l).
• Removethepullingheadassembly(1q) from the tool piston using spanners
Mounting the complete nose equipment
• Theairsupplymustbedisconnected
• Anywornordamagedpartshouldbereplaced.
• Cleanandcheckwearonjaws(1h).
• Ensurethatthejawpusher(1i) or the jaw pusher spring (k) are not distorted.
• Lightlycoatjaws(1h) with moly lithium grease.
• DropJaws(1h) into the jaw guide (1g).
• Insertjawpusher(1i) and O ring (1j) into the pulling head (1l).
• Pullbackthejawguidelock(1m) and screw the jaw guide (1g) fully on to the pulling head (1l).
• Releasethejawguidelock(1m) and then partially unscrew the jaw guide (1g) until the jaw guide lock
(1m) tooth clicks into the next slot on the jaw guide (1g).
• Placenosecasing(1e) over the jaw guide (1g) and tighten fully onto the tool.
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components
of the nose assembly and nose tips as they will need regular replacement.
3.2 AIR SUPPLY (Ref. g. 3)
Components
A. Stop cock (used during maintenance of lter/regular or lubricated units)
B. Pressure regulator and lter (daily drain)
C. Main supply drain point
 D. Takeopointfrommainsupply
• Alltoolsareoperatedwithcompressedairataminimumpressureof5.0bar.
• Pressureregulatorsandautomaticoiling/lteringsystemstobeusedonthemainairsupplywithin3me-
tres of the tool (see g. 3).
• Airsupplyhoseswillhaveaminimumworkingeectivepressureratingof150%ofthemaximumpressure
produced in the system or 10 bar, whichever is the highest.

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11
• Airhosesmustbeoilresistant,haveanabrasionresistantexteriorandbearmouredwhereoperatingcon-
ditions may result in hoses being damaged.
• AllairhosesMUSThaveaminimumborediameterof6.4millimetres.
• Checkforairleaks.Ifdamaged,hosesandcouplingsmustbereplacedbynewitems.
• Ifthereisnolteronthepressureregulator,bleedtheairlinetoclearitofaccumulateddirtorwaterbefore
connecting air hose to the tool.
3.3 PRINCIPLE OF OPERATION
CAUTION - CORRECT SUPPLY PRESSURE IS IMPORTANT FOR PROPER FUNCTION OF THE INSTALLATION
TOOL. PERSONAL INJURY OR DAMAGE TO EQUIPMENT MAY OCCURWITHOUT CORRECT PRESSURES.
THE SUPPLY PRESSURE MUST NOT EXCEED THAT LISTED IN THE PLACING TOOL SPECIFICATION
Item numbers in bold refer to the components in gures 1 & 2 and the tables on page 11.
When the pneumatic hose is connected to the placing tool, the pull and return cycles of the tool are controlled
by depressing and releasing the trigger (6) located in the handle.
• Airsupplyisdisconnected.
• Connecttheappropriatenoseequipmentasdescribedonpage10&12.
• Connectthepneumatichosetotheairon/ovalve(7).
• Connectthepneumatichosemainsairsupply.
• Switchonthemainssupplytothetoolbyslidingtheairon/ovalve(7) to the up position.
• Airisnowbesuppliedtothetoolandthevacuumsystemisinoperation.
• Pullandreleasethetrigger(6) a few times to the full stroke of the tool to check operation. Observe action
oftool.Checkforuidand/orairleaks.

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12
4. OPERATION PROCEDURE
4.1 TOOL OPERATION (Ref. g. 1, 4, 5, 6)
Installing a blind rivet
• Ensurethatthemandrelcollector(3) is tted.
• Insertrivetmandrelintothenosepiece(1a, b, c or d). The vacuum system will retain the rivet in the nose
piece.
• Positionthetool.
• Ensurenoseequipmentisatrightangle(90°)totheworkpiece.
• Pullandholdtrigger(6) until the rivet is fully set in the application.
• Whentherivethasbeensetcompletely,releasethetrigger(6). The tool will return to its initial position
automatically. The mandrel is automatically dropped into the mandrel collector (3) by the vacuum system.
• Mandrelcollectormustbeemptiedbeforeitishalffull.
CAUTION –DO NOT FORCE THE INSERTION OF A RIVET MANDREL OR RIVET BODY. THISWILL CAUSE
DAMAGE TO THE TOOL AND/OR APPLICATION.
4.2 EMPTYING THE MANDREL COLLECTOR (Ref. g. 1)
CAUTION - DO NOT USE THE TOOL WHEN THE MANDREL COLLECTOR IS REMOVED
• Thetoolisttedwithaquickconnect/releasemandrelcollector(3).
• A60°rotationremovesorreplacesthemandrelcollector.
• Removingthemandrelcollector(3) from the tool automatically turns OFF the vacuum rivet retention and
mandrel extraction system.
• RettingthemandrelcollectorturnsthevacuumsystemON.

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13
5. SERVICING THE TOOL
5.1 MAINTENANCE FREQUENCY
Regular servicing must be carried out by trained personnel and a comprehensive inspection performed annu-
ally or every 500,000 cycles, whichever is sooner.
DISCONNECT AIR SUPPLY
CAUTION - Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool.
These chemicals may weaken the materials used in these parts.
5.2 NOSE EQUIPMENT
Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all internal
components of the nose assembly and nose pieces, they need regular replacement.
• Disconnecttheairsupply
• Removethecompletenoseassemblyusingtheproceduredescribedinsection3.1.
• Inspectallcomponents.Anywornordamagedpartsmustbereplacedbyanewpart.
• ParticularlycheckwearontheJaws(1h).
• CleanallpartsandapplymolylithiumGrease(07992-00020)tojaws(1h) and taper bore of jaw guide (1g).
• Assembleaccordingtottinginstructionsinsection3.1.
5.3 DAILY SERVICING
• Beforeuse,checkthetool,hoseandcouplingsforairleaksandoilleaks.Ifdamaged,removethetoolfrom
serviceandreplaceaecteditemswithnewparts.
• Ifthereisnolteronthepressureregulator,bleedtheairlinetoclearitofaccumulateddirtorwaterbefore
connecting the air hose to the tool. If there is a lter, drain it.
• Checkthatthenoseequipment(1) is correct for the rivet to be placed and that it is tted properly.
• Checkthatthestrokeofthetoolmeetstheminimumspecication(ref.2.1).
• Themandrelcollector(3) must tted to the tool.
• Checkthattheairchamberisfullytightenedontothetoolbody.
5.4 WEEKLY SERVICING
• Checkthetool,hoseandcouplingsforairleaksandoilleaks.Ifdamaged,removethetoolfromserviceand
replaceaecteditemswithnewparts.
For full servicing, troubleshooting and maintenance instructions please refer to the Service Manual
Nr. 07900-09410 for the XT3 and 07900-09411 for the XT4.
For Safety Data relating to the grease and oil used in this tool please refer to the Service Manual Nr. 07900-
09410 for the XT3 and 07900-09411 for the XT4.
5.5 PROTECTING THE ENVIRONMENT
Assure conformity with applicable disposal regulations. Dispose all waste products at an approved waste facil-
ity or site so as not to expose personnel and the environment to hazards.

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14
6. EC-DECLARATION OF CONFORMITY
Original
We, Avdel UK Limited; Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY
UNITED KINGDOM, declare under our sole responsibility that the product:
Description ProSet®XT3 and ProSet®XT4 Hydro-Pneumatic tools for Blind Rivets
Brand/Model POP-Avdel®/ 76003 and POP-Avdel®/ 76004
Serial No.
to which this declaration relates is in conformity with the following standard:
ISO 12100:2010 EN ISO 3744:2010
EN ISO 11202:2010 EN ISO 11148-1:2011
EN ISO 4413:2010 BS EN 28662-1:1993
EN ISO 4414:2010 EN ISO 20643:2008+A1:2012
EN ISO 28927-5:2009/A1:2015
Technical documentation is compiled in accordance with Annex 1, section 1.7.4.1, in accordance with the
following Directive:
2006/42/EC The Machinery Directive
UK Statutory Instruments 2008 No 1597 - The Supply of Machinery (Safety) Regulations refers.
A. K. Seewraj
Technology Manager – EU Blind Fastening
AvdelUKLimited;StanleyHouse,WorksRoad,LetchworthGardenCity,
Hertfordshire, SG6 1JY UNITED KINGDOM
Signature
Place of issue Letchworth Garden City
Date of issue 01.03.2017
This machinery is in conformity with Machinery Directive 2006/42/EC.

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15
7. PROTECT YOUR INVESTMENT!
7.1 POP®AVDEL®BLIND RIVET TOOL WARRANTY
STANLEY Engineered Fastening warrants that all power tools have been carefully manufactured and that they
will be free from defect in material and workmanship under normal use and service for a period of one (1) year.
This warranty applies to the rst time purchaser of the tool for original use only.
Exclusions:
Normal wear and tear.
Periodic maintenance, repair and replacement parts due to normal wear and tear are excluded from coverage.
Abuse & Misuse.
Defect or damage that results from improper operation, storage, misuse or abuse, accident or neglect, such as
physical damage are excluded from coverage.
Unauthorized Service or Modication.
Defects or damages resulting from service, testing adjustment, installation, maintenance, alteration or modi-
cation in any way by anyone other than STANLEY Engineered Fastening, or its authorized service centres, are
excluded from coverage.
All other warranties, whether expressed or implied, including any warranties of merchantability or tness for
purpose are hereby excluded.
Should this tool fail to meet the warranty, promptly return the tool to our factory authorized service centre
location nearest you. For a list of POP®Avdel®Authorized Service Centres in the US or Canada, contact us at our
toll free number [phone].
Outside the US and Canada, visit our website www.StanleyEngineeredFastening.com to nd your nearest
STANLEY Engineered Fastening location.
STANLEY Engineered Fastening will then replace, free of charge, any part or parts found by us to be defective
due to faulty material or workmanship, and return the tool prepaid. This represents our sole obligation under
this warranty.
In no event shall STANLEY Engineered Fastening be liable for any consequential or special damages arising out
of the purchase or use of this tool.
7.2 REGISTER YOUR BLIND RIVET TOOL ONLINE.
To register your warranty online, visit us at
http://www.stanleyengineeredfastening.com/popavdel-powertools/warranty-card.
Thank you for choosing a STANLEY Engineered Fastening’s POP®Avdel®Brand tool.

DANSK
1
©2017 Stanley Black & Decker inc.
Alle rettigheder forbeholdes.
Disseoplysningermåikkegengivesog/elleroentliggøresgennemnogenmedier(trykteellerelektroniske),udenforudgåendeskriftligtilladelsefra
STANLEY Engineered Fastening. De foreliggende oplysninger er baseret på de data, der er kendt på tidspunktet for introduktionen af dette produkt.
STANLEYEngineeredFasteningførerenpolitikomløbendeproduktforbedringer,derforkanogvilprodukterneløbendebliveændret.Deforelig-
gendeoplysningergælderforproduktet,leveretafSTANLEYEngineeredFastening.STANLEYEngineeredFasteningkanderforikkestillestilansvar
foreventuelleskader,somfølgeafafvigelserfradeoprindeligeproduktspecikationer.
Alleinformationererblevetudarbejdetmedstørsteomhu.STANLEYEngineeredFasteningkanikkestillestilansvarforeventuellefejlioplysnin-
gerne,ellerforkonsekvenserneheraf.STANLEYEngineeredFasteningkanikkestillestilansvarforskadersomfølgeafaktiviteter,dergennemføres
aftredjemand.Arbejdsnavne,rmanavne,registreredevaremærkerosv.deranvendesafSTANLEYEngineeredFasteningkanikkeanvendesfrit
ihenholdtilbestemmelsernevedrørendebeskyttelseafvaremærker.
Oversættelse fra original vejledning: D 19/300
INDHOLD
1. SIKKERHEDSINSTRUKTIONER..................................................................................................................2
1.1 GENERELLE SIKKERHEDSREGLER..............................................................................................................................................2
1.2 PROJEKTILFARER............................................................................................................................................................................2
1.3 DRIFTSFARER ...................................................................................................................................................................................3
1.4 FARER VED GENTAGENDE FARER..............................................................................................................................................3
1.5 TILBEHØRSFARER...........................................................................................................................................................................3
1.6 ARBEJDSPLADSFARER..................................................................................................................................................................4
1.7 STØJFARER........................................................................................................................................................................................4
1.8 VIBRATIONSFARER .........................................................................................................................................................................4
1.9 YDERLIGERE SIKKERHEDSINSTRUKTIONER FOR PNEUMATISKE ELVÆRKTØJER ......................................................4
2. SPECIFIKATIONER .....................................................................................................................................5
2.1. VÆRKTØJSSPECIFIKATIONER .....................................................................................................................................................5
2.2 SPECIFIKATIONER FOR PLACERING .........................................................................................................................................6
2.3 PAKKEINDHOLD..............................................................................................................................................................................7
2.4 LISTE OVER KOMPONENTER ......................................................................................................................................................7
2.5 STANDARD NÆSEUDSTYR..........................................................................................................................................................7
3. VÆRKTØJSINSTRUKTIONER.....................................................................................................................8
3.1 NÆSEUDSTYR (Ref. g. 2)............................................................................................................................................................8
3.2 LUFTFORSYNING (Ref. g. 3)......................................................................................................................................................8
3.3 DRIFT..................................................................................................................................................................................................9
4. NITTEMONTERING..................................................................................................................................10
4.1 BETJENING AF VÆRKTØJ (Ref. g. 1, 4, 5, 6) ....................................................................................................................... 10
4.2 TØMNING AF STIFTOPSAMLER (Ref. g. 1)......................................................................................................................... 10
5. VEDLIGEHOLDELSE AF VÆRKTØJET......................................................................................................11
5.1 VEDLIGEHOLDELSESINTERVALLER ....................................................................................................................................... 11
5.2 NÆSEUDSTYR............................................................................................................................................................................... 11
5.3 DAGLIG VEDLIGEHOLDELSE.................................................................................................................................................... 11
5.4 UGENTLIG VEDLIGEHOLDELSE............................................................................................................................................... 11
5.5 MILJØBESKYTTELSE ................................................................................................................................................................... 11
6. EU-OVERENSSTEMMELSESERKLÆRING................................................................................................12
7. BESKYT DIN INVESTERING!....................................................................................................................13
7.1 GARANTI FOR POP®AVDEL®VÆRKTØJ TIL BLINDNITTER................................................................................................ 13
7.2 REGISTRÉR DIT VÆRKTØJ TIL BLINDNITTER ONLINE....................................................................................................... 13

DANSK
2
Lægmærketilfølgendesikkerhedssymboler.Læsmanualengrundigtigennem,ogværopmærk-
som på nedenstående symboler.
Brugaltidslagfastøjebeskyttelseunderbetjeningafværktøjet.Denpåkrævedebeskyttelsesgrad
skal vurderes for hver brug.
Brughøreværnioverensstemmelsemedarbejdsgiverensinstruktionerogsompåkrævetafarbejds-
miljøbestemmelser.
Brugafværktøjetkanudsætteoperatørenshænderforfarer,herunderknusning,slag,snitogslidog
varme.Brugegnedehandskertilbeskyttelseafhænderne.
1. SIKKERHEDSINSTRUKTIONER
Lægmærketilfølgendesikkerhedsinstruktioner.Læsbrugsvejledningengrundigtigennem,ogværopmærk-
som på disse symboler.
FARE: Angiveralvorligskadeelleriværstefalddøden,hvisderespektivesikkerhedsinstruktioner
ikke overholdes.
ADVARSEL: Alvorlig skade på person eller materiel vil ske, hvis de respektive sikkerhedsinstruktio-
ner ikke overholdes.
PAS PÅ: Mindre skade og mindre materiel skade vil ske, hvis de respektive sikkerhedsinstruktioner
ikke overholdes.
PAS PÅ: En potentiel farlig situation kan opstå, hvis de angivne sikkerhedssymboler ikke respekteres
eller overholdes.
Forkert anvendelse eller vedligeholdelse af værktøjet, kan medføre alvorlige kvæstelser eller materielle skader.
Læs og forstå derfor alle advarsler og symboler ibrugsanvisningerne før værktøjet anvendes. Ved brug af luft-
værktøj skal alle grundlæggende sikkerhedsregler altid overholdes for at reducere risikoen for kvæstelser.
GEM ALLE ADVARSLER OG ANVISNINGER TIL SENERE BRUG
1.1 GENERELLE SIKKERHEDSREGLER
• Medhenblikpåerefarerskaldulæseogforståsikkerhedsinstruktionerne,indenduinstallerer,betjener,
reparerer,vedligeholder,skiftertilbehørpåellerarbejderinærhedenafværktøjet.Ellerskandetresultere
ialvorligpersonskade.
• Kunkvaliceredeogudlærteoperatørermåinstallere,justereellerbrugeværktøjet.
• STANLEYEngineeredFasteningblindnitteværktøjermåIKKEanvendestilandreformålenddetilsigtede
formål.
• Brugkunreservedele,blindnitterogtilbehøranbefaletafSTANLEYEngineeredFastening.
• MisbrugIKKEværktøjet.Modikationerkanreducereeektivitetenafsikkerhedsforanstaltningerogøge
risicieneforoperatøren.Enhverændringafværktøjetforetagetafkunden,vilværekundensfuldeansvar
ogvilgøreallegældendegarantierugyldige.
• Kassérikkesikkerhedsinstruktionerne;givdemtiloperatøren.
• Anvendikkeværktøjet,hvisdeterblevetbeskadiget.
• Kontrollér,omderforekommerfejltilpasninger,ellerombevægeligedeleerbevægelige,beskadigelseeller
andreforhold,derkanpåvirkeværktøjetsfunktionindenbrug.Fåværktøjetserviceretførbrug,hvisdeter
beskadiget.Fjernallejusterings-ogskruenøglerindenbrug.
• Værktøjerskaleftersesregelmæssigtforatkontrollere,atdetekniskedataogmærkninger,derkrævesaf
dennedelafISO11148,ertydeligtmarkeretpåværktøjet.Arbejdsgiveren/brugerenskalkontakteprodu-
centenforatanskaeerstatningsmærkaterefterbehov.
• Værktøjetskalaltidholdesiengodstand,ogskalundersøgesjævnligtforskaderafenautoriseretrepara-
tør.Enhverformfordemonteringmåkunforetagesafuddannetpersonale.Detteværktøjmåikkedemon-
teres uden at konsultere vedligeholdelsesanvisningerne.
1.2 PROJEKTILFARER
• Afbrydluftforsyningenpåværktøjetindennogenformforvedligeholdelse,hvorderjusteres,serviceres
ellerafmonteresdelevednæsesamlingellertilbehør.

DANSK
3
• Væropmærksompå,atfejliarbejdsemnetellertilbehøret,ellerenddaafdetindsatteværktøj,kangene-
rereprojektilermedhøjhastighed.
• Brugaltidslagfastøjebeskyttelseunderbetjeningafværktøjet.Denpåkrævedebeskyttelsesgradskal
vurderes for hver brug.
• Risikoenforandrebørogsåvurderespådettetidspunkt.
• Sørgfor,atarbejdsemneterordentligtfastgjort.
• Kontroller,atbeskyttelsesforanstaltningenmodudkastafnitterog/ellermandrelerpåpladsogfungerer.
• BrugIKKEværktøjet,udenatstiftopsamlerenerinstalleret.
• Advarmoddenmuligetvangsudskydningafmandrellerfraværktøjetsforside.
• RetIKKEværktøjetmodandrepersoner,nårdetanvendes.
1.3 DRIFTSFARER
• Brugafværktøjetkanudsætteoperatørenshænderforfarer,herunderknusning,slag,snitogslidog
varme.Brugegnedehandskertilbeskyttelseafhænderne.
• Operatørerogvedligeholdelsespersonaleskalværefysiskistandtilathåndtereværktøjetsmasse,vægtog
styrke.
• Holdværktøjetkorrekt;værklartilatmodvirkenormaleellerpludseligebevægelser,oghavbeggehænder
til rådighed.
• Holdaltidværktøjshåndtagetrentforolieogsnavs.
• Holdkroppenibalance,oghavetsikkertfodfæsteunderbrugafværktøjet.
• Slipstart-og-stop-enhedenitilfældeafafbrydelseafluftforsyningen.
• Brugkunsmøremidleranbefaletafproducenten.
• Kontaktmedhydrauliskvæskebørundgås.Medhenblikpåatminimererisikoenforudslætbørmansørge
for at skylle området grundigt, hvis der opstår kontakt.
• Sikkerhedsdatabladeforallehydrauliskeolierogsmøremidlerertilgængeligeefteranmodningfradin
værktøjsleverandør.
• Undgåuegnedestillinger,dadetersandsynligt,atdissestillingerikkegørdetmuligtatmodvirkenormal
elleruventetbevægelseafværktøjet.
• Hvisværktøjeterfastgjorttilenophængningsenhed,skaldusørgefor,atfastgørelsenersikker.
• Paspårisikoenforknusningellerklemning,hvisnæseudstyrikkeermonteret.
• VærktøjetmåIKKEbetjenes,hvisforstykketerafmonteret.
• Indenanvendelsenskaldertageshøjdefor,omdertilstrækkeligpladstilathåndtereværktøjetmedhænderne.
• Undgåattrykkepåaftrækkeren,hvisværktøjetyttesmellemarbejdspladser.
• MisbrugIKKEværktøjet,vedattabeellersmidemeddet.AnvendALDRIGværktøjetsomhammer.
• Paspå,atbrugtestifterikkeudgørenfare.
• Stiftopsamlerenskaltømmes,nårdenerca.halvtfuld.
1.4 FARER VED GENTAGENDE FARER
• Vedbrugafværktøjetkanoperatørenopleveubehagihænder,arme,skuldre,nakkeellerandredeleaf
kroppen.
• Underbrugafværktøjetskaloperatørenindtageenbehageligstilling,samtidigmedatderbevareset
sikkertfodfæsteogundgåsakavedestillingerellerubalance.Operatørenskalskiftestillingunderlængere
opgaver;dettekanhjælpemedatundgåubehagogtræthed.
• Hvisoperatørenopleversymptomersomvedvarendeellertilbagevendendeubehag,smerter,pulsering,
ømhed,prikken,følelsesløshed,brændendefornemmelserellerstivhed,mådisseadvarselstegnikkeigno-
reres.Operatørenskalfortællearbejdsgiverenogkonsultereenkvaliceretsundhedsperson.
1.5 TILBEHØRSFARER
• Frakoblværktøjetfraluftforsyningenindenmonteringellerernelseafnæsestykketellertilbehøret.
• Brugkuntilbehørogforbrugsvarerafstørrelserogtyper,deranbefalesafværktøjetsproducent;brugikke
tilbehørellerforbrugsvarerafandretyperellerstørrelser.