Norton clipper CR 11 B User manual

CR 11 B
Rammer
OPERATING INSTRUCTIONS
Translation of the original Instructions

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The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A.
190, BD. J. F. KENNEDY
L-4930 BASCHARAGE
Declares that this product: Norton clipper CR 11 B Code: 70184632595
Is in conformity with the following Directives:
"MACHINES" 2006/42/CE
"NOISE" 2000/14/CE
And European standard :
•EN 500-1 Mobile road construction machinery. Safety - Part 1: Common requirements
•En 500-4 Mobile road construction machinery - Safety - Part 4: Specific requirements for
compaction machines
Valid for machines as of serial number : 450xxxxxxx
Storage site for the technical documents :
Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG
This declaration of conformity loses its validity when the product is converted or modified without agreement.
Bascharage, le 14.03.2023 :
François Chianese, executive officer and responsible for the technical file.
Bascharage, Luxembourg.
Declaration of conformity

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The undersigned manufacturer:
SAINT - GOBAIN ABRASIVES S.A.
190, BD J.F. KENNEDY
L- 4930 BASCHARAGE
Declares that this product:
Compactor CR 11 B Code: 70184632595
is in conformity with the following standard:
•Supply of Machinery (Safety) Regulations 2008
•Noise Emission in the Environment by Equipment
for use Outdoors Regulations 2001
And European standard :
•EN 500-1 Mobile road construction machinery. Safety - Part 1: Common requirements
•EN 500-4 Mobile road construction machinery - Safety - Part 4: Specific requirements for compaction
machines
Valid for machines with a serial number greater than: 450xxxxxxx
Authorised Representative:
SAINT-GOBAIN ABRASIVES
Unicorn House • Unit 1, Amison Close
Redhill Business Park • Stafford • England • ST16 1WB
This declaration of conformity loses its validity when the product is converted or modified without
agreement.
Bascharage, 14.03.2023
François Chianese, executive officer and responsible for the technical file.
Bascharage, Luxembourg.
Declaration of conformity

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Norton Clipper CR 11 B
OPERATING INSTRUCTIONS
TABLE OF CONTENTS
1BASIC SAFETY INSTRUCTIONS 6
1.1 Symbols 6
1.2 Machine plate 7
1.3 Safety instructions for particular operating phases 7
2MACHINE DESCRIPTION 8
2.1 Short description 8
2.2 Layout 9
2.3 Technical DATA 11
2.4 Vibration measurements 11
2.5 Sound measurements 11
3ASSEMBLY AND COMMISSIONING 12
3.1 Starting the machine 12
3.2 Quick reference guide for operation 12
3.3 Battery fixation and starting the machine 13
3.4 Charging the battery 14
4OPERATING THE MACHINE 14
4.1 Site of work 14
4.2 Preparing the site 14
5TRANSPORT AND STORING 14
5.1 Transport procedure 14
5.2 Long period of inactivity 14
6MAINTENANCE AND SERVICE 15
6.1 Maintenance of the machine 15
6.2 Maintenance of the eGX Honda 16
7FAULT: CAUSES AND CURES 17
7.1 Fault –finding procedures 17
7.2 Troubles-shooting guide 17
7.3 Customer service 18
7.4 Spare parts 19

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1 BASIC SAFETY INSTRUCTIONS
The Norton Clipper CR 11 B is exclusively designed for compaction mainly on construction sites.
Uses other than the manufacturer's instructions shall be considered as contravening the regulations.
The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne
entirely by the user. Observing the operating instructions and compliance with inspection and
servicing requirements shall also be considered as included under use in accordance with the
regulations.
1.1 Symbols
Important warnings and pieces of advice are indicated on the machine using symbols. The following
symbols are used on the machine:
Read operator's instructions
Ear protection must be worn
Hand protection must be worn
Eye protection shall be worn

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1.2 Machine plate
Important data can be found on the following plate located on the machine:
1.3 Safety instructions for particular operating phases
Before starting the work
•Before commencing work, make yourself familiar with the working environment at the place of
use. The working environment includes: obstacles in the area of work and manoeuvre, the
firmness of the floor, necessary protection at the site relating to public thoroughfares and the
availability of help in the event of accidents.
•This machine must only be used for its intended purpose, and must be operated only by the
well-trained personnel.
•Know how to stop the engine quickly, and understand the operation of all controls BEFORE
attempting to operate the machine.
•The machine must be operated on ground where stability is guaranteed. When working near
the rim of excavated trenches, be alert to potential caving edges, falling rocks, and slides.
•Do not attempt to run the machine with any of the covers, labels, and/or any other
components removed from the machine. Unauthorized alteration or modification of the
engine or the machine is prohibited, as it will affect the machine's performance and may lead
to danger in operation.
Machine model
Machine code
Machine Weight
Year of production
Serial number

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2 MACHINE DESCRIPTION
Any modification, which could lead to a change in the original characteristics of the machine, may be
done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with the
safety regulations.
2.1 Short description
The rammer CR 11 B is suitable for repairing asphalted surfaces, for small compacting jobs and for
preparing green areas
As with all other NORTON products, the operator will immediately appreciate the attention given to
detail and quality of materials used in construction. The machine and its component parts are
assembled to high standards assuring long life and minimum maintenance.

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2.2 Layout
Handlebar (1)
Jig welded steel construction is connected by 4 shock mount on the frame of the machine to reduce
the vibrations reach the operator
Lifting eye (2)
To lift the machine easily and safely, a lifting eye is located over the engine. This allows a balanced
lifting of the machine.
Battery motor and control panel (3)
The eGX battery engine from Honda which integrates the battery directly on the engine
On the control panel you can find:
- The Power button
- The ON/OFF switch
- The 3 LEDs (green, orange and red) to indicate the state of the motor
- The Speed selector (3 speeds available: 3000 rpm, 3300 rpm and 3600 rpm)
Transfert box (4)
oil bath transfer box which transmits the vibration to the soleplate via the piston / cylinder
Piston/Cylinder (5)
Transmits the vibration to the soleplate
SolePlate (6)
The sole plates have rounded edges and raised to avoid marking the surface
transport handle (7)

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2.3 Technical DATA
Model
Norton Clipper CR 11 B
Ramming soleplate Width x
Length
250x330mm
Operating weight with battery
72 kg
Overall Lenth
720mm
Overall Heigth
1050mm
Overall Wigth
400mm
Centrifugal force
11 kN
Impact Number per minutes
640-680
Stroke
50-75mm
Engine
eGX Honda
Engine power
kW 1,8
rpm
3600
2.4 Vibration measurements
Products are tested for hand/arm vibration level in accordance with EN500-4:2001
The hand/harm vibration level is 6,5 m/s2
The rammer has been tested on a surface, produced with not cleaned stone crusher grit, with 16 mm
medium diameter (with components which have diameter that goes from 10 to 20 mm).
2.5 Sound measurements
The product has been produced in accordance with the standard 2000/14/CE, procedure I annex VI.
Measured sound power level 105 [dB(A)] and guaranteed sound power level 108 [dB(A)] on a
significant equipment.
Battery technical data
Type de battery
Battery lithium ion rechargeable
Tension
DC 72V
Power capacity
720Wh
Rated capacity
10.0Ah
Temperature range
Charging
5 à 30°C
Operating
-15 à 40°C
Storage
-5 à 30°C
Charger technical data
Charger type
CC/CV quick charger
Input voltage
AC 100 à 240V
Input frequency
50/60Hz
Output voltage
DC 82.8V
Output current
8.5A

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3 ASSEMBLY AND COMMISSIONING
3.1 Starting the machine
Adjust the machine arm to a comfortable position. To do this, loosen the arm handle and adjust the
arm to a right angle, then retighten the handle.
3.2 Quick reference guide for operation

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3.3 Battery fixation and starting the machine
•Switch on the battery by pressing the Power button (1) (the switch must be in the OFF position)
the 3 LEDs will lit.
•Wait until the green LED on the control panel is the only one lit
•Put the switch to ON to start the motor and the rotation of the blade (2)
NOTE: When removing the battery, remember to replace the plastic cover on the motor plug to keep
it clean.
NOTE: These operations must be done each time the engine is restarted (even if the engine has just
been stopped)
To stop the machine, put the switch on the control panel to OFF.
CAUTION: when the machine is switched off, the tools will continue turning slowly to complete stop.
Be therefore very careful to avoid injuries.

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3.4 Charging the battery
This machine works with a battery, so you have to think about charging it. A fast charger is available
for this. It will take between 1h and 1h30 to recharge a full battery charge. When charging the battery,
the charger fan turns on to prevent the battery from heating up. The charger will stop automatically
once the battery is fully charged, but the fan will remain on for a while to keep the battery cool.
NOTE: The battery must not be charged at a temperature equal to or lower than 5°C.
4 OPERATING THE MACHINE
4.1 Site of work
•Remove from the site anything, which might hinder the working procedure!
•Make sure the site is sufficiently well lit!
•Make sure you have a continual adequate view of the working area so you can intervene in the
working process at any time!
•Keep other staff out of the area, so you can work securely.
4.2 Preparing the site
it will be necessary to identify the characteristics of soils and material to study their ability.
5 TRANSPORT AND STORING
5.1 Transport procedure
Conform yourself to work regulations, in order to transport the machine safely. To help you transport
the machine, you can remove the transport tube from under the handle and located in the front hole
of the machine.
5.2 Long period of inactivity
If the machine is not going to be used for a long period, completely clean the machine and
disassemble the tools. The storage site must be clean, dry and at a constant temperature.

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6 MAINTENANCE AND SERVICE
6.1 Maintenance of the machine
To ensure a long-term quality from the use of the Clipper compactors CR11 B, please follow the
maintenance plan below:
- Check the transfer box cover (daily)
- Change the oil in the transfer box after 200 hours
Cleaning the machine
The life of your machine depends on its maintenance. Clean it at the end of each day.

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6.2 Maintenance of the eGX Honda

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7 FAULT: CAUSES AND CURES
7.1 Fault –finding procedures
Should any fault occur during the use of the machine, turn it off. Any works dealing with the engine of
the machine can only be carried out by a qualified technician.
7.2 Troubles-shooting guide
TROUBLE
POSSIBLE CAUSE
REMEDY
Engine won't start.
Defective switch
CAUTION : can only be
solved by qualified
electrician
Battery low
Check the charge of the
battery (recharge it if
needed)
Engine damaged
Contact an engine service
center
Engine runs, but the machine
Clutch slipping.
Dismantle the clutch
assembly, and clean the
shoe and drum with pro-
per solvent. Replace the
shoe if necessary.
Crank/Gear unit damaged.
Contact dealer.

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7.3 Customer service
When ordering spare parts, please mention:
•The serial number (7 digits).
•The code of the part.
•The exact denomination.
•The number of parts required.
•The delivery address.
•Please indicate clearly the means of transportation required such as "express" or "by air". Without
specific instructions, we will forward the parts through the means which seem appropriate to us -
-- but which is not always the quickest way.
Clear instructions will avoid problems and faulty deliveries.
If not sure, please send us the defective part.
In the case of a warranty claim, the part must always be returned for evaluation.
Spare partsforthemotor canbe ordered with themanufacturer of the motor or withtheir dealer, which
is often quicker and cheaper.
This machine has been manufactured by: Saint-Gobain Abrasives S.A.
190, Bd. J. F. Kennedy
L- 4930 BASCHARAGE
Grand-duché de Luxembourg.
Tel.: [phone]
Fax: [phone]
http://www.construction.norton.eu
e-mail: [e-mail]

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7.4 Spare parts
In order to consult the spare parts lists, we invite you to visit the after-sales website of Norton Clipper
by using the following address:
https://spareparts.nortonabrasives.com
For a quick access, you can also use the QR Code shown below using your mobile phone:
This electronic catalogue provides exploded views and spare parts lists for different machines
designed by Norton Clipper so you can find references you need.
Guarantee can be claimed and technical support obtained from your localdistributor where machines,
spare parts and consumables can be ordered as well:

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