PRG VL5+ User manual

USER MANUAL
02.9634.0002
VL5+™Wash Luminaire
VL5Arc+™Wash Luminaire

VL5+™, VL5+Arc™, AutoPar™, PRG Series 400™, Mbox Extreme™, Virtuoso®, Virtuoso® DX, Virtuoso® DX2, and Visionary™3D
are trademarks of Production Resource Group, LLC, registered in the U.S. and other countries.
VARI❋LITE® is a trademark owned by Genlyte Thomas Group LLC and is registered in the United States and other countries.
VL5™, VL5Arc™, VL5B™, VL6™, VL6B™, VL6C™, VL7™, VL7B™, Smart Repeater™, Series 200™, Series 300™, APS6™, C3™,
DICHRO❋WHEEL™, VACU❋DEP™, VARI❋BEAM™ and the Vari-Lite Asterisk are trademarks owned by Genlyte Thomas Group LLC.
All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies.
This manual is for informational use only and is subject to change without notice. Please check www.prg.com for latest version.
PRG assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual.
VL5+™ Series Wash Luminaire User Manual
Version as of: September 10, 2008 | PRG part number: 02.9634.0002
Production Resource Group
Dallas Office
8617 Ambassador Row, Suite 120
Dallas, Texas 75247
www.prg.com
VL5+™ Series Wash Luminaire User Manual
©2008 Production Resource Group, LLC. All Rights Reserved.

FOREWORD
02.9634.0002 i
Compliance Notice
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This
device may not cause harmful interference, and 2) This device must accept any interference received, including
interference that may cause undesired operation.
Conforms to:
UL STD 1573
Certified to:
CAN/CSA STD E598-1
CAN/CSA STD E598-2-17
Safety Notice
It is extremely important to read ALL safety information and instructions provided in this manual and any
accompanying documentation before installing and operating the products described herein. Heed all cautions
and warnings during installation and use of this product. Safety symbols used throughout this manual are as
follows:
GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK, FIRE,
EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE FOUND BELOW.
WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE
1. PRG luminaires have been designed for use only with specific lamps. Note lamp type before replacing.
Installing another type of lamp may be hazardous.
2. PRG luminaires may be mounted on any type of surface as long as mounting instructions are followed. See
instructions detailed in this manual.
3. Replace fuses with same type and rating only.
4. Minimum distance from head to any flammable object is 2m.
WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK
1. PRG luminaires are designed for dry locations only. Exposure to rain or moisture may damage luminaire.
2. Disconnect power before servicing any PRG equipment.
3. Servicing to be performed by qualified personnel only.
FCC
CAUTION advising of potential damage to product.
WARNING advising of potential injury or death to persons.

VL5+™ SERIES WASH LUMINAIRE USER MANUAL
ii 02.9634.0002
WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXPOSURE TO EXCESSIVE
ULTRAVIOLET RADIATION
1. PRG luminaires may use an HID type lamp which produces UV radiation. DO NOT look directly at lamp.
2. It is hazardous to operate luminaires without complete lamp enclosure in place or when lens is damaged.
Lenses or UV shields shall be changed if they have become visibly damaged to such an extent that their
effectiveness is impaired.
WARNING: INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS
1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment (gloves,
eye protection, etc.) when handling and adjusting hot equipment and components. Service and maintenance
should be performed only by qualified personnel as determined by the high pressure lighting fixture
manufacturer.
2. Arc lamps generate intense heat. Disconnect power and allow lamp to cool for 15 minutes before relamping.
3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation. Additionally,
arc lamps operate under high pressure at very high temperatures. Should the lamp break, there can exist a
danger of personal injury and/or fire from broken lamp particles being discharged.
4. The lamp shall be changed if it has become damaged or thermally deformed.
5. Wear eye protection when relamping.
6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free cloth before
installing or powering up the luminaire.
7. Serious injury may result from the generation of ozone by this lamp system. A proper means of venting must
be provided.

FOREWORD
02.9634.0002 iii
Notes de sécurité
Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce
guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les
précautions pendant l’installation et l’utilisation de cet appareil.
Les symboles de sécurité utilisés dans ce guide sont les suivants :
CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER CONTRE LES
DÉCHARGES ÉLECTRIQUES, LES INCENDIES, L’EXPOSITION EXCESSIVE AUX RAYONS UV ET
TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.
AVERTISSEMENT: RISQUE D’ EXPLOSION.
1. Le service et le maintenance ne devront être assurés que par des personnes qualifiées comme precisé par le
frabricant des lampes à haute pression.
2. Des vêtement de protection et les procédures précisées dans le manuel du frabricant doit être fournies.
AVERTISSEMENT: RÉGLAGE DES LAMPES
1. Chaleur intense. Débrancher le matériel et laisser refroidir pendant 15 minutes avant de rallumer.
2. Risque l’incendie. N’utilise que des METAL HALIDE MSR 700 Watt G 22 Base.
AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV
1. Risque d’explosion en cas de radiation ultraviolet imprantes.
2. Ne pas intervener en l’absence de confinement de la lampe en place ou quand la lentille est abîmée.
AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES
1. Chaleur intense. Eviter tout contact avec des personnes ou des tissues. Attention, de graves blessures
peuvent résulter de production d’ozone par cette lampe. Un système de ventilation adapté doit être fournies
2. La température de surface = 300.c
La temperature de l’ambiance = 50.c
3. Ne convient pas pour un usage résidential.
4. Utilisable seulement dans les locaux secs
ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.
AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

VL5+™ SERIES WASH LUMINAIRE USER MANUAL
iv 02.9634.0002
Revision History
This manual has been revised as follows:
Version Release Date Notes
BASIC September 10, 2008 Initial release.

TABLE OF CONTENTS
02.9634.0002 v
Table of Contents
Introduction
About This Manual .......................................................................................................................... 1
Additional Documentation............................................................................................................... 1
Customer Service ............................................................................................................................. 2
Chapter 1. Description
Features
Overview.......................................................................................................................................... 4
Upgrade Summary ........................................................................................................................... 5
Components
Exterior Components ....................................................................................................................... 6
Interior Head Components............................................................................................................... 7
Interior Yoke Components ............................................................................................................... 8
Replacement Items and Accessories................................................................................................ 9
Operation Overview
External Power and Data Configuration ........................................................................................ 10
Smart Repeater Units ..................................................................................................................... 11
Internal Power and Data Distribution ............................................................................................ 13
Chapter 2. Installation
Mounting the Luminaire
Attaching a Truss Hook ................................................................................................................. 16
Hanging Methods........................................................................................................................... 17
Standard Hang ......................................................................................................................... 17
Three-Point Hang .................................................................................................................... 19
Custom Hang........................................................................................................................... 19
Floor Mounting .............................................................................................................................. 20
System Connection
Connecting to System (Typical)..................................................................................................... 22
Three-Phase Power Source...................................................................................................... 22
Input Voltage........................................................................................................................... 23
Configuring Modular Rack, C3 Modules and APS6 Modules................................................ 24

VL5+™ SERIES WASH LUMINAIRE USER MANUAL
vi 02.9634.0002
Chapter 3. Operation
Power-Up Procedures
Powering Up the Luminaire........................................................................................................... 30
Lamp Douse Switch (VL5Arc+).................................................................................................... 31
Smart Repeater Modes
Setting Smart Repeater DMX512 Modes ...................................................................................... 32
DMX512 Mapping
DMX512 Mapping by Mode.......................................................................................................... 34
DMX Mode 1 .......................................................................................................................... 34
DMX Mode 2 .......................................................................................................................... 35
DMX Mode 3 .......................................................................................................................... 36
DMX Mode 4 .......................................................................................................................... 37
DMX Mode 5 .......................................................................................................................... 38
DMX Mode 6 .......................................................................................................................... 39
DMX Mode 7 .......................................................................................................................... 40
DMX Mode 8 .......................................................................................................................... 41
DMX Mode 9 .......................................................................................................................... 42
DMX Mode 10 ........................................................................................................................ 43
Timing Channels ............................................................................................................................ 44
Color............................................................................................................................................... 45
Chapter 4. Troubleshooting and Maintenance
Troubleshooting
Basic Troubleshooting Guide......................................................................................................... 52
Equipment Handling
Proper Lamp Servicing and Operation........................................................................................... 53
Routine Maintenance
Replacing the Lamp (VL5+).......................................................................................................... 54
Replacing the Lamp (VL5Arc+).................................................................................................... 55
Adjusting the Lamp (VL5Arc+) .................................................................................................... 56
Replacing the Front Lens............................................................................................................... 58
Installing a Tophat/Gelframe ......................................................................................................... 59
Cleaning the Luminaire.................................................................................................................. 61

TABLE OF CONTENTS
02.9634.0002 vii
Appendix A. Technical Specifications
VL5+™ Wash Luminaire............................................................................................................... 64
Description .............................................................................................................................. 64
Programmable Functions......................................................................................................... 64
VL5Arc+™ Wash Luminaire......................................................................................................... 65
Description .............................................................................................................................. 65
Programmable Functions......................................................................................................... 65
Appendix B. Glossary
Glossary of Terms ................................................................................................................... 68

VL5+™ SERIES WASH LUMINAIRE USER MANUAL
viii 02.9634.0002
Notes