Pro-face PFXGP4502WADW User manual

GP-4402WW/GP-4502WW
Hardware Manual

2
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Pro-face nor any of its affiliates or subsidiaries
shall be responsible or liable for misuse of the information that is contained herein. If you have any
suggestions for improvements or amendments or have found errors in this publication, please
notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Pro-face.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Pro-face software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
Copyright © 2015 Digital Electronics Corporation. All Rights Reserved.

3
GP-4402WW/GP-4502WW Hardware Manual
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 GP-4402WW/GP-4502WW Panels . . . . . . . . . . . . . . . . . 9
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Parts Identification and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
GP-4402WW/GP-4502WW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 2 Device Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chapter 3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1 General Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Memory, Clock, and Touch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3 Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Serial Interface Specifications RS-232C . . . . . . . . . . . . . . . . . . . . . . . 31
Serial Interface Specifications RS-422/485 . . . . . . . . . . . . . . . . . . . . . 32
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
GP-4402WW Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
GP-4502WW Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Panel-cut Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installation Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Chapter 4 Installation and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Real Time Clock (RTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.2 Wiring Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Connecting the Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Connecting the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.3 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
USB Type A Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Chapter 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Periodic Check Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Regular Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
After-sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4

5
GP-4402WW/GP-4502WW Hardware Manual
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Pro-face for any consequences arising out of the use
of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.

6

7
GP-4402WW/GP-4502WW Hardware Manual
About the Book
At a Glance
Document Scope
This manual describes how to use this product.
Validity Note
This documentation is valid for this product.
The technical characteristics of the device(s) described in this manual also appear online at
http://www.pro-face.com/otasuke/qa/gp4x02ww/.
The characteristics presented in this manual should be the same as those that appear online. In
line with our policy of constant improvement we may revise content over time to improve clarity and
accuracy. In the event that you see a difference between the manual and online information, use
the online information as your reference.
Registered Trademarks
Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States
and/or other countries.
Product names used in this manual may be the registered trademarks owned by the respective
proprietors.
Related Documents
You can download the manuals related to this product, such as the software manual, from our
website “Otasuke Pro” at http://www.pro-face.com/otasuke/qa/gp4x02ww/.
Product Related Information
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices before removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm that the power is off.
Unplug the power cable from both the equipment and the power supply.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the equipment.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

8
WARNING
LOSS OF CONTROL
Consider the potential failure modes of control paths in the machine control system design,
such as:
the possibility of backlight failure,
unanticipated link transmission delays or failures,
the operator being unable to control the machine,
the operator making errors in the control of the machine.
Provide a means to achieve a safe state during and after a path failure for critical control
functions such as emergency stop and overtravel stop.
Provide separate or redundant control paths for critical control functions.
Test individually and thoroughly each implementation of the panel for correct operation before
service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Pro-face for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

9
GP-4402WW/GP-4502WW Hardware Manual
GP-4402W W/GP-45 02WW Hard ware Ma nual
GP-4402W W/GP-45 02WW Panels
GP-4402W W4502W W_EN 08/2015
GP-4402W W/GP-45 02WW Panels
Chapter 1
GP-4402WW/GP-4502WW Panels
Overview
This chapter describes the series of panels and connectable devices.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
Package Contents 10
Parts Identification and Functions 11
Certifications and Standards 13
GP-4402WW/GP-4502WW 14

GP-4402WW/GP-4502WW Panels
10
Package Contents
Overview
Make sure that all applicable items listed here are included in the panel package:
1 GP-4402WW (PFXGP4402WADW) or GP-4502WW (PFXGP4502WADW) x 1
2 Installation Gasket (attached to the panel)
3 DC power connector
4 Screw installation fasteners (GP-4402WW x 4, GP-4502WW x 6)
5 GP-4402WW/GP-4502WW Installation Guide
6 Warning/Caution Information
Revision
You can identify the product version (PV), revision level (RL), and the software version (SV) from
the product label on the panel.
This diagram is a representation of a typical label:

GP-4402WW/GP-4502WW Hardware Manual
11
Parts Identification and Functions
Front View
Rear View
GP-4402WW GP-4502WW
Part Description
A Touch panel
B LED indicator
GP-4402WW GP-4502WW
Part Description
C USB mini B
D Locker USB Type A
E Screw installation fasteners:
GP-4402WW x 4
GP-4502WW x 6

GP-4402WW/GP-4502WW Panels
12
Bottom View
GP-4402WW GP-4502WW
Part Description
F Power connector
G Serial interface RS-232C
H Serial interface RS-422/485
I Ethernet
J USB Type A

GP-4402WW/GP-4502WW Hardware Manual
13
Certifications and Standards
Compliance Standards
Pro-face submitted this product for independent testing and qualification by third party listing
agencies.
Pro-face and these agencies have certified this product as meeting the following standards:
Directive 2006/95/EC (Low voltage)
Directive 2004/108/EC (EMC).
The panels are CE marked.
EMI: EN61000-6-4
EMS: EN61000-6-2
EN61131-2
IP65 (front face) - IP20 (rear)
Qualification Standards
Pro-face voluntarily tested this product to additional standards. The additional tests performed, and
the standards under which the tests were conducted, are specifically identified in Environmental
Characteristics (see page 22).
Hazardous Substances
The GP-4402WW/GP-4502WW is designed for compliance with:
REACH, Regulation N1907/2006 on the Registration, Evaluation, Authorisation of Chemicals
This product is compliant with:
RoHS European
RoHS China
Hazardous Location
DANGER
RISK OF EXPLOSION IN HAZARDOUS LOCATION
Do not use this product in hazardous location.
Failure to follow these instructions will result in death or serious injury.

GP-4402WW/GP-4502WW Panels
14
GP-4402WW/GP-4502WW
Introduction
This topic presents the GP-4402WW/GP-4502WW human-machine interface (HMI) products. The
features of the screen technology are color and TFT (Thin Film Transistors also known as active
matrix) with WVGA pixel resolution. The operating voltage is 24 Vdc. The products offered in this
series have various features and benefits listed below:
Screen size
RTC battery
Communication interfaces
Model Number Configuration
The following describes the configuration of model numbers.
Model Numbers
Global Code
A global code is assigned to every Pro-face product as a universal model number. For more
information on product models and their matching global codes, please refer to the following URL.
http://www.pro-face.com/trans/en/manual/1003.html
Digit
Position
1 2 3 4 5 6 7 8 9 10 11 12 13
P F X (model) (series) (size) (type) (LCD) (touch
panel)
(power
supply)
-
GP 4 4:7”
5: 10”
02: RS-232C
and RS-422/485
are available
W: Wide
TFT
A:
Analog
D: DC W: Entry
model
Series Model Names Model Numbers
GP4000 Series GP-4400 Series GP-4402WW PFXGP4402WADW
GP-4500 Series GP-4502WW PFXGP4502WADW

GP-4402WW/GP-4502WW Hardware Manual
15
Critical Systems, Alarms, and Handling Requirements
Critical alarm indicators and system functions require independent and redundant protection for
hardware and/or mechanical interlocks.
When you cycle power, wait at least 1 second before restoring the power to the panel after it has
been turned off. Switching the power OFF and ON quickly can damage the panel.
In the event the screen cannot be properly read, for example, if the backlight is not functioning, it
may be difficult or impossible to identify a function. Functions that may present a hazard if not
immediately executed, such as a fuel shut-off, must be provided independently of the panel. The
design of the control system of the machine must take into account the possibility of the backlight
no longer functioning and the operator being unable to control the machine or making mistakes in
the control of the machine.
WARNING
LOSS OF CONTROL
Consider the potential failure modes of control paths in the machine control system design,
such as:
the possibility of backlight failure,
unanticipated link transmission delays or failures,
the operator being unable to control the machine,
the operator making errors in the control of the machine.
Provide a means to achieve a safe state during and after a path failure for critical control
functions such as emergency stop and overtravel stop.
Provide separate or redundant control paths for critical control functions.
Test individually and thoroughly each implementation of the panel for correct operation before
service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not use this equipment as the only means of control for critical system functions such as
motor start/stop or power control.
Do not use this equipment as the only notification device for critical alarms, such as device
overheating or overcurrent.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

GP-4402WW/GP-4502WW Panels
16
Handling the LCD Panel
The following characteristics are specific to the LCD panel and are considered normal behavior:
LCD screen may show unevenness in the brightness of certain images or may appear different
when seen from outside the specified viewing angle. Extended shadows, or crosstalk may also
appear on the edges of screen images.
LCD screen pixels may contain black and white-colored spots and the color display may look as
if it is changing.
When the same image is displayed on the panel screen for a long period, an after-image may
appear after changing the image. If this happens, turn OFF the panel, wait 1 second, and then
restart the panel.
The panel brightness may decrease when used for a long time in an environment continuously
filled with inert gas. To prevent deterioration of panel brightness, regularly ventilate the panel.
For more information, please contact your local distributor.
http://www.pro-face.com/trans/en/manual/1015.html
NOTE: Change the screen image periodically and try not to display the same image for a long
period time.
If the panel is damaged and any liquid comes in contact with your skin, immediately rinse the area
with running water for at least 15 minutes. If the liquid gets in your eyes, immediately rinse your
eyes with running water for at least 15 minutes and consult a doctor.
CAUTION
SERIOUS EYE AND SKIN INJURY
The liquid in the LCD panel contains an irritant:
Avoid direct skin contact with the liquid.
Wear gloves when you handle a broken or leaking unit.
Do not use sharp objects or tools in the vicinity of the LCD touch panel.
Handle the LCD panel carefully to prevent puncture, bursting, or cracking of the panel material.
Failure to follow these instructions can result in injury or equipment damage.

17
GP-4402WW/GP-4502WW Hardware Manual
GP-4402W W/GP-45 02WW Hard ware Ma nual
Device Connectivity
GP-4402W W4502W W_EN 08/2015
Device Connecti vity
Chapter 2
Device Connectivity
Overview
This chapter presents the equipment that you can connect to the GP-4402WW/GP-4502WW.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
System Design 18
Accessories 19

Device Connectivity
18
System Design
Introduction
The following diagram presents the most common equipment you can connect to the panel.
*1 Refer to Accessories (see page 19).
*2 For information on how to connect controllers and other types of equipment, refer to the
corresponding device driver manual of your screen editing software.
*3 For supported models, refer to Pro-face’s support site “Otasuke Pro!”
http://www.pro-face.com/otasuke/qa/gp4x02ww/

GP-4402WW/GP-4502WW Hardware Manual
19
Accessories
Serial Interface Items
For host controllers and connection cables, refer to the corresponding device driver manual of your
screen editing software.
USB Interface Items
*1 For supported models, refer to Pro-face’s support site “Otasuke Pro!”
(http://www.pro-face.com/otasuke/qa/gp4x02ww/)
Option Items
Product name Model number Description
USB-Serial (RS-232C)
Conversion Cable (0.5 m)
CA6-USB232-01 Cable for converting a USB interface into a serial
interface (RS-232C). Allows connection to modems*1
or bar code readers*1 that support RS-232C.
USB Transfer Cable (USB
Type A/mini-B) (1.8 m)
ZC9USCBMB1 Cable for transferring screen data from a PC
(USB Type A) to this product (USB mini-B).
EZ Illuminated Switch PFXZCCEUSG1 A unit of 5 illuminated switches with multiple color
LED connected to this product via USB.
EZ Fingerprint Recognition
Unit
PFXZCCEUSS1 Fingerprint recognition unit connected to this product
via USB.
EZ Numpad PFXZCCEUKB1 Numpad connected to this product via USB.
EZ Tower Light tube
mounting with fixing plate
PFXZCETWHA1 USB Connection Type Monolithic EZ Tower Light
tube mounting with fixing plate.
3 tiers, Ø60, lighting and flashing with a buzzer.
EZ Tower Light with base
mounting
PFXZCETWW1 USB Connection Type Monolithic EZ Tower with
base mounting.
3 tiers, Ø60, lighting and flashing with a buzzer.
Product name Model number Description
7.0-inch Wide Screen
Protection Sheet
PFXZCBDS72 Disposable, dirt-resistant sheet for the display
(5 sheets/set).
10.1-inch Wide Screen
Protection Sheet
PFXZCBDS102
7-inch Wide UV Protection
Sheet
PFXZCFUV72 Ultraviolet protection for display (1 piece).
10-inch Wide UV
Protection Sheet
PFXZCFUV102

Device Connectivity
20
Maintenance Options
Product name Model number Description
Installation Fastener PFXZCFAF1 Used to install this product into a solid panel
(4 pieces/set).
DC Power Supply
Connector
CA5-DCCNM-01 Connector to connect power supply cables
(5 pieces/set).
7-inch Wide Installation
Gasket
PFXZCCWG7W1 Provides dust and moisture resistance when this
product is installed into a solid panel (1 piece).
10-inch Wide Installation
Gasket
PFXZCCWG10W1