Pro-Form PFB48030 User manual

Patent Pending
Serial Number Decal (Under Seat)
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CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Model No. PFB48030
Serial No.
Write the serial number in the
space above for future reference.
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satis-
faction through direct assis-
tance from our factory.
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR TOLL-
FREE CUSTOMER HOT LINE.
The trained technicians on our
customer hot line will provide
immediate assistance, free of
charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
USER’S MANUAL

2
WARNING DECAL PLACEMENT
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of
this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin-
ning assembly.
TABLE OF CONTENTS
The warning decal shown here has been
placed on the weight bench in the locations
shown. If the decal is missing or illegible,
please call our Customer Service Department
toll-free at 1-800-999-3756, Monday through
Friday, 6 a.m. until 6 p.m. Mountain Time, to
order a free replacement decal. Place the
decal on the weight bench in the location
shown.

1. Read all instructions in this manual before
using the weight bench. Use the weight
bench only as described in this manual.
2. It is the responsibility of the owner to ensure
that all users of the weight bench are ade-
quately informed of all precautions.
3. The weight bench is intended for home use
only. Do not use the weight bench in any
commercial, rental, or institutional setting.
4. Use the weight bench only on a level surface.
Cover the floor beneath the weight bench to
protect the floor.
5. Make sure all parts are properly tightened
each time the weight bench is used. Replace
any worn parts immediately.
6. Keep children under 12 and pets away from
the weight bench at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec-
tion while exercising.
9. Make sure that the cables remain on the pul-
leys at all times. If the cables bind as you are
exercising, stop immediately and make sure
that the cables are on the pulleys.
10. Always set both safety spotters at the same
height.
11. Make sure that the set screws attaching the
Olympic weight adapters are properly tight-
ened each time the adapters are used.
12. The weight bench is designed to support a
maximum user weight of 300 pounds and a
maximum total weight of 610 pounds. Do not
place more than 310 pounds on the barbell
guides or safety spotters. Do not place more
than 150 pounds on the weight carriage, the
leg lever, or the curl bar. Note: The weight
bench does not include weights.
13. Always place an equal amount of weight on
each side of the weight carriage or barbell.
14. Always secure the weights with the weight
clips when they are mounted on the weight
carriage or barbell.
15. Always lower the weight carriage in a con-
trolled manner; never let the weight carriage
drop.
16. Always remove the lat bar when performing
an exercise that does not require the use of
the lat bar.
17. Always move your bench out of the way
when performing an exercise that does not
use the bench.
18. Use the curl bar only with the weight clips
provided with the bench.
19. Always make sure the backrest bracket is
fully engaged before using the backrest.
20. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight bench.
IMPORTANT PRECAUTIONS
3

4
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 75 in.
Width: 84 in.
Length: 30 in.
Safety Spotter
Curl Pad
Locking Bar
Guide Bar
Leg Lever
Seat
Barbell
Curl Bar
Backrest
Weight Carriage
Storage Tube
Butterfly Arm
Lat Bar
Ankle Strap
Foot Plate
Thank you for selecting the versatile PROFORM®
C900 weight bench. The weight bench offers an
impressive array of weight stations designed to devel-
op every major muscle group of the body. Whether
your goal is to tone your body, build dramatic muscle
size and strength, or improve your cardiovascular sys-
tem, the weight bench will help you to achieve the
specific results you want.
For your benefit, read this manual carefully before
using the weight bench. If you have additional ques-
tions, please call our Customer Service Department
toll-free at 1-800-999-3756, Monday through Friday,
6 a.m. until 6 p.m. Mountain Time (excluding holidays).
To help us assist you, please note the product model
number and serial number before calling. The model
number is PFB48030. The serial number can be found
on a decal attached to the weight bench (see the front
cover of this manual for the location of the decal).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Right Side
Left Side
Note: The “right side” and the “left side” are determined relative to a person sitting on the bench;
they do not correspond to right and left on the drawings in the manual.

5
1.
Press a Notched Square Inner Cap (21) into the
end of the Bench Frame (1). Attach a Base Cap
(47) to the Stabilizer (2) with an M4 x 16mm
Screw (107) and an M10 x 25mm Screw (121).
Attach another Base Cap to the Stabilizer in
the same manner.
Attach the Stabilizer (2) to the Bench Frame (1)
with two M10 x 92mm Carriage Bolts (111) and
two M10 Nylon Locknuts (97). Attach the
Stabilizer to the Bench Frame with two M10 x
68mm Bolts (113), two M10 Washers (99), and
two M10 Nylon Locknuts. Do not tighten the
Locknuts yet.
2. Press a Thin Notched Square Inner Cap (135) into
the bottom of the Bench Leg (3). Attach the Small
Base Cap (13) to the Bench Leg with an M4 x
16mm Screw (107).
Attach the Bench Leg (3) to the Bench Frame (1)
with two M10 x 68mm Bolts (113), two M10
Washers (99), and two M10 Nylon Locknuts (97).
Before beginning assembly, carefully read the
following information and instructions:
•Assembly requires two people.
•For help identifying small parts, use the PART
IDENTIFICATION CHART.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
•As you assemble the weight bench, make sure all
parts are oriented as shown in the drawings.
•Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
The following tools (not included) are required
for assembly:
•Two adjustable wrenches
•One rubber mallet
•One standard screwdriver
•One Phillips screwdriver
•Lubricant, such as grease or petroleum jelly,
and soapy water.
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
Make Things Easier for Yourself
This manual is designed to ensure that the
weight bench can be assembled successfully
by anyone. Most people find that by setting
aside plenty of time, assembly will go smoothly.
Before beginning, make sure you under-
stand the information in the box above.
Note: Some parts described in the assem-
bly steps may be pre-assembled.
ASSEMBLY
197
113
47
247
99
99 97
21
1
111 107
121
2
3
1
113
107
97
97
13
99
135

5. Press four 25mm Square Inner Caps (31) into the
ends of the Backrest Tubes (8).
Attach the Backrest Bracket (7) to the Backrest
Tubes (8) with four M10 x 45mm Bolts (112), four
M10 Washers (99), and four M10 Nylon Locknuts
(97). Make sure the Backrest Tubes are orient-
ed so that the indicated holes are closer to
the bottom. Do not tighten the Locknuts yet.
3. Attach the Leg Lever Bracket (5) to the Bench
Frame (1) with two M10 x 81mm Bolts (122) and
two M10 Nylon Locknuts (97).
Press two 50mm Square Inner Caps (22) into the
Leg Lever (4). Press a 25mm Round Inner Cap
(26) into the indicated end of the Weight Tube (25).
Attach the Weight Tube (25) to the Leg Lever (4)
with an M8 x 63mm Bolt (106), two M8 Washers
(100), a 13mm Spacer (30), and an M8 Nylon
Locknut (96). Press a 25mm Round Angled Cap
(62) onto the Weight Tube.
Lubricate the M10 x 73mm Bolt (115) with grease.
Attach the Leg Lever (4) to the Leg Lever Bracket
(5) with the Bolt and an M10 Nylon Locknut (97).
Do not overtighten the Locknut; the Leg Lever
must be able to pivot easily.
4. Lubricate an M10 x 81mm Bolt (122) with grease.
Attach the lower hole in the Adjustment Lever (11)
to the tube on the bottom of the Bench Frame (1)
with the Bolt and an M10 Nylon Locknut (97). Do
not overtighten the Locknut; the Adjustment
Lever must be able to pivot easily.
Hold the handle on the Adjustment Lever (11) so
that the upper hole is above the Bench Frame (1).
Slide the M10 x 65mm Flat Head Screw (27)
through the indicated side of the Lever, over the
Bench Frame, and tighten it into the other side of
the Adjustment Lever. Make sure that the threads
of the Screw show through the Adjustment
Lever. Do not overtighten the Screw.
6
3
4
4
30
100
25
26
96
22
22 100
62
5
97
115
122
1
Lubricate
Lubricate
Handle
Tube
106
1
97 27
122
11
5
831
99
99 Holes
112
112
97
97
7
31

6. Insert the Backrest Bracket (7) through the slot in
the Bench Frame (1) and under the Adjustment
Lever (11). Make sure that the M10 x 72mm
Flat Head Screw (27) is under a notch in the
Backrest Bracket.
Lubricate an M10 x 155mm Bolt (109) with
grease. Attach the Backrest Tubes (8) to the
Bench Frame (1) with the Bolt, two M10 Washers
(99), and an M10 Nylon Locknut (97). Do not
overtighten the Locknut; the Backrest Tubes
must be able to pivot easily.
8. Attach the Seat (15) to the Bench Frame (1) with
an M6 x 63mm Screw (103), an M6 Washer
(101), and two M6 x 16mm Screws (104).
7. Attach the Backrest (14) to the Backrest Tubes
(8) with four M6 x 38mm Screws (102) and four
M6 Washers (101).
Tighten the six M10 Nylon Locknuts (97) used
in steps 1 and 5.
7
6
7
8
1
109
Lubricate
99
7
27
99
8
11
97
14
101 101
102
101
104 103
101
15
1
102
8

9. Slide the Thick Pad Tube (10) into the hole in the
Leg Lever Bracket (5). Wet both sides of the Pad
Tube with soapy water. Slide two Small Foam
Pads (18) onto the Tube as shown. Press two
Small Pad Caps (20) into the Pad Tube.
Slide a Pad Tube (9) into a hole in the Leg Lever
(4). Wet both sides of the Pad Tube with soapy
water. Slide two Large Foam Pads (17) onto the
Pad Tube as shown. Press two Large Pad Caps
(19) into the Pad Tube. Repeat with the other
Pad Tube.
11. Press a Round Angled Bushing (75) into a Rack
Foot (46).
Attach a Guide Bar (41) to the Rack Foot (46)
with an M10 x 50mm Screw (108) and an M10
Washer (99).
Attach the Right Upright (133), which has num-
bers on the indicated side, to the Rack Foot (46)
with two M10 x 68mm Bolts (113), four M10
Washers (99), and two M10 Nylon Locknuts (97).
Make sure the Bolts are inserted from the side
shown. Do not tighten the Locknuts yet.
Repeat this step with the Left Upright (36 [not
shown]), Guide Bar (41), Rack Foot (46), and
Round Angled Bushing (75). Insert the M10 x
68mm Bolts (113) from the other side.
10. Attach the Curl Pad (16) to the Curl Post (6) with
two M6 x 16mm Screws (104).
8
918
18
10
20
20
19
19
17
17 49
5
9
10
11
16
6
104
41 133
46
75 113
99
99 99
99
97
108
99
Numbers

14. Attach the Left Base (35) to the Center Base (32)
with three M10 x 68mm Bolts (113), three M10
Washers (99), and two M10 Nylon Locknuts (97).
Do not tighten the Locknuts yet.
13. Press two 48mm Tapered Inner Caps (63) and a
51mm x 76mm Inner Cap (64) into the Storage
Leg (45).
Attach the Base Cap (47) to the Left Base (35)
with an M4 x 16mm Screw (107) and an M10 x
19mm Screw (118).
Orient the Storage Leg (45) so that the longer
side of the plate is in the indicated position.
Attach the Storage Leg to the Left Base (35) with
two M10 x 92mm Carriage Bolts (111) and two
M10 Nylon Locknuts (97).
9
13
14
111
107
113
118
113
63
64
45
97
97
Longer
Side
97
97
99
99
63
32
35
47
35
12. See the inset drawing. Attach the Large Base
Cap (117) to the Rear Base (33) with an M4 x
16mm Screw (107) and an M8 x 16mm Screw
(98).
Attach the Rear Base (33) to the Center Base
(32) with two M10 x 78mm Bolts (110), two M10
Washers (99), and two M10 Nylon Locknuts (97).
Do not tighten the Locknuts yet.
Set the Center Base (32) inside of the Foot Plate
(48). Attach the Foot Plate to the Center Base
with two M10 x 68mm Bolts (113), two M10
Washers (99), and two M10 Nylon Locknuts (97).
Do not tighten the Locknuts yet.
12 33
98
107
117
113
99
99
99
32
48
97
97
33
110
110

41
51 Screw
Hole
Screw
Hole 123
41
133 36
17. Attach the Right Spotter Hook (53) to a Safety
Spotter (52) with an M8 x 12mm Shoulder Bolt
(131) and an M8 Nylon Locknut (96). Make sure
the bolt is on the same side as the handle.
Slide the Safety Spotter (52) onto the right Guide
Bar (41) and engage the Right Spotter Hook (53)
into an adjustment hole near the bottom of the
Right Upright (133).
Assemble the Left Spotter Hook (54) and a
Safety Spotter (52) in the same manner.
Always set both Safety Spotters (52) at the
same height.
18. Identify the Left and Right Barbell Gliders (51,
123) by the position of the screw holes.
Slide each Barbell Glider (51, 123) onto the
Guide Bar (41) next to the indicated Upright (36,
133). Make sure the Barbell Gliders are orient-
ed as shown.
15. Press a 32mm Square Inner Cap (66) into the
Right Base (34). Attach a Base Cap (47) to the
Right Base with an M4 x 16mm Screw (107) and
an M10 x 19mm Screw (118).
Attach the Right Base (34) to the Center Base
(32) with three M10 x 68mm Bolts (113), three
M10 Washers (99), and two M10 Nylon Locknuts
(97). Do not tighten the Locknuts yet.
16. Using a rubber mallet, tap the left Rack Foot (46)
into the Left Base (35). Attach the Rack Foot to
the Left Base with two M10 x 68mm Bolts (113),
four M10 Washers (99), and two M10 Nylon
Locknuts (97). Do not tighten the Locknuts yet.
Attach the other Rack Foot (not shown) to the
Right Base (not shown) in the same manner.
10
17
18
54
53
52
52 131
131
41 133
Adjustment Hole
Handle
96 96
15
34
66
99
99
97
97
107 118
47
32
113
113
16
97
99
99
99
113
46
35

20
21
22
19. Press a Round Joint Bushing (74) into the Left
Frame Joint (49).
Attach the Top Frame (40) to the Left Frame Joint
(49) with two M10 x 91mm Bolts (116), four M10
Washers (99), and two M10 Nylon Locknuts (97).
Do not tighten the Locknuts yet.
Repeat this step with the Right Frame Joint
(50).
11
19
40
97
116
99
99
49
74
50
20. Attach the Left Frame Joint (49) to the Left
Upright (36) with two M10 x 91mm Bolts (116),
four M10 Washers (99), and two M10 Nylon
Locknuts (97). Do not tighten the Locknuts yet.
Attach the Left Frame Joint (49) to the Guide Bar
(41) with an M10 x 50mm Screw (108) and an
M10 Washer (99).
Repeat this step with the Right Frame Joint
(50).
21. Have a second person orient the Locking Bar (56)
as shown, and hold it between the Left adn Right
Barbell Gliders (51, 123).
Slide the Weight Bar (55) through the Left Barbell
Glider (51), the Locking Bar (56), and the Right
Barbell Glider (123).
Engage the hooks on the Locking Bar (56) into a
set of holes in the Uprights (36, 133).
99
56 36
133
123
51 55
41
116 36
97
108
99
99
49
22. Slide a Weight Stop (67) onto the Weight Bar
(55). Thread a 1/4” x 14mm Screw (119) into the
Weight Stop and the hole in the Weight Bar. Do
not tighten the Screw yet.
Thread a 1/4” x 14mm Screw (119) into the Left
Barbell Glider (51).
Repeat this step with the Right Barbell Glider
(not shown) and the other Weight Stop (not
shown).
55
51
119 119
67

24. Attach the Center Upright (37) to the Center Base
(32) and Rear Base (33) with an M10 x 78mm
Bolt (110), an M10 Washer (99), and an M10
Nylon Locknut (97). Do not tighten the Locknut
yet.
Attach the Center Upright (37) to the Center Base
(32) with an M10 x 75mm Bolt (127), two M10
Washers (99), and an M10 Nylon Locknut (97).
Do not tighten the Locknut yet.
Orient the Weight Carriage Stop (70) with the
Square Carriage Bushing (61) on top. Attach a
Weight Carriage Stop to the Rear Upright (38), at
the indicated hole, with an M10 x 88mm Bolt
(114) and an M10 Nylon Locknut (97).
Attach the Rear Upright (38), with the hexagonal
holes on the indicated side, to the Rear Base (33)
with two M10 x 75mm Bolts (127), four M10
Washers (99), and two M10 Nylon Locknuts (97).
Do not tighten the Locknuts yet.
12
Hexagonal
Holes
24
110
37
38
97
97
33
32
99 99 127 114
61
127
Hole
99
99
70
97
97
55
59
120 63
23. Press a 48mm Tapered Inner Cap (63) into a
Barbell Adapter (59).
Slide the Barbell Adapter (59) onto the Weight
Bar (55). Thread a 1/4” x 9.5mm Allen Head Set
Screw (120) into the Barbell Adapter. Do not
tighten the Screw yet.
Repeat this step with the other Barbell
Adapter (not shown).
23

25. Press two 48mm Tapered Inner Caps (63) into
the Weight Carriage (71). Insert an M10 x 19mm
Hex Head Bolt (132) into the bracket on the
Weight Carriage from the side shown.
Orient the Weight Carriage (71) as shown and
slide it onto the Rear Upright (38).
Orient the Weight Carriage Stop (70) so that
the Square Carriage Bushing (61) is on the
bottom.Attach the Weight Carriage Stop to the
Rear Upright (38), at the indicated hole, with an
M10 x 88mm Bolt (114) and an M10 Nylon
Locknut (97).
27. Attach the Rear Top Frame (39) to the Center
Upright (37) with two M10 x 78mm Bolts (110),
two M10 Washers (99), and two M10 Nylon
Locknuts (97). Do not tighten the Locknuts yet.
Attach the Rear Top Frame (39) to the Top Frame
(40) with two M10 x 127mm Bolts (126), four M10
Washers (99), and two M10 Nylon Locknuts (97).
Do not tighten the Locknuts yet.
26. Press a 60mm Square Inner Cap (65) into the
Rear Top Frame (39).
Attach the Rear Top Frame (39) to the Rear
Upright (38) with two M10 x 72mm Hex Head
Bolts (130), two M10 Washers (99), and two M10
Nylon Locknuts (97). Make sure the bolt heads
are set inside of, and are flush with, the hex
holes in the Rear Upright. Do not tighten the
Locknuts yet.
13
25 97
61
63
63
71
38
132
70
114
26
65
99 97
99
38
39
130
130
Hole
27
99
99
99
99
97
97 37
40
97
39
126
110

28. Press two 50mm Square Inner Caps (22) into the
Butterfly Frame (42).
Attach the Butterfly Frame (42) to the Rear Top
Frame (39) with two M10 x 78mm Bolts (110), two
M10 Washers (99), and two M10 Nylon Locknuts
(97). Do not tighten the Locknuts yet.
Attach the Butterfly Frame (42) to the Center
Upright (37) with two M10 x 68mm Bolts (113),
two M10 Washers (99), and two M10 Nylon
Locknuts (97). Do not tighten the Locknuts yet.
Tighten all of the M10 Nylon Locknuts (97)
used in steps 11–28. Tighten the 1/4” x 14mm
Screws (119) used in step 22 and the 1/4” x
9.5mm Allen Head Set Screws (120) used in
step 23.
30. During cable assembly, refer to the CABLE
DIAGRAMS on page 22 for cable identification
and to verify cable routing.
Locate the Butterfly Cable (83). Attach the
Cable to the Left Fly Arm (44) with an M8 x
16mm Shoulder Bolt (129) and an M8 Nylon
Locknut (96).
29. Lubricate both axles on the Butterfly Frame (42)
with grease.
Press two 50mm Square Inner Caps (22) into the
ends of the Right Fly Arm (43). Insert a Fly Arm
Bushing (92) into the Arm. Wet the end of the
Arm with soapy water and slide a Fly Foam Pad
(95) onto it.
Have another person slide the Right Fly Arm (43)
onto the right axle on the Butterfly Frame (42).
Note: Be careful not to confuse the Left Fly
Arm (44) with the Right Fly Arm. Make sure
that the upper end of the Arm is behind the
indicated bracket on the Butterfly Frame.
Tap two 25mm Retainer Rings (93) onto the axle of
the Butterfly Frame (42) with the included retainer
tool. Make sure that the teeth on the Retainer
Rings bend toward the tool, as shown in the
inset drawing. Tap the 25mm Round Outer Cap
(94) onto the right axle on the Butterfly Frame.
Attach the Left Fly Arm (44) in the same
manner.
14
28
39
42
22
22
99
99
97
97
37
99
110
113
29
30
43
93
94
44
42
22
22
95
92
Lubricate Axle
Axle
Bracket
129
96
83
44
93
42
Retainer
Tool

32. Wrap the Butterfly Cable (83) under a 90mm
Pulley (90). Attach the Pulley to the Double “U”-
bracket (73) with an M10 x 45mm Bolt (112) and
an M10 Nylon Locknut (97).
33. Wrap the Butterfly Cable (83) over a “V”-pulley
(89). Attach the “V”-pulley and a Large Cable
Trap (88) to the Center Upright (37) with an M10
x 60mm Bolt (128) and an M10 Nylon Locknut
(97). Make sure the Cable Trap is oriented to
hold the Cable in the groove of the “V”-pulley.
34. Attach the Butterfly Cable (83) to the Right Fly
Arm (43) with an M8 x 16mm Shoulder Bolt (129)
and an M8 Nylon Locknut (96).
15
97 89 88
83
128
37
97
89
88
83
128
37
83
96
43
43
129
31. Wrap the Butterfly Cable (83) over a “V”-pulley
(89). Attach the “V”-pulley and a Large Cable Trap
(88) to the Center Upright (37) with an M10 x
60mm Bolt (128) and an M10 Nylon Locknut (97).
Make sure the Cable Trap is oriented to hold
the Cable in the groove of the “V”-pulley.
31
32
33
34
83
90
97
112
73

16
35. Locate the Lat Cable (81). Route the Cable up
through the Rear Top Frame (39) and over a
90mm Pulley (90). Attach the Pulley inside the
Rear Top Frame with an M10 x 78mm Bolt (110),
two M10 Washers (99), two 17mm Spacers (86),
and an M10 Nylon Locknut (97).
36. Route the Lat Cable (81) over a 90mm Pulley
(90) and down through the Rear Top Frame (39).
Attach the Pulley inside the Rear Top Frame with
an M10 x 78mm Bolt (110), two M10 Washers
(99), two 17mm Spacers (86), and an M10 Nylon
Locknut (97).
37. Wrap the Lat Cable (81) under a 90mm Pulley
(90). Attach the Pulley and a Small Cable Trap
(125) to the indicated hole in the two Pulley
Plates (72) with an M10 x 45mm Bolt (112) and
an M10 Nylon Locknut (97). Make sure the
Cable Trap is turned to hold the Cable in the
groove of the Pulley.
38. Wrap the Lat Cable (81) over a 90mm Pulley
(90). Attach the Pulley inside the Rear Top Frame
(39) with an M10 x 78mm Bolt (110) and an M10
Nylon Locknut (97).
39. Attach the Lat Cable (81) to the M10 x 19mm Hex
Head Bolt (132) in the Weight Carriage (71) with
an M10 Nylon Locknut (97). Do not overtighten
the Locknut; the Cable must be able to pivot.
35
90
81
39
86
86 99
99
97
110
36
90
81
39
86
86 99
99
97
110
37
38
39
97 81
72
72
90 112
125
90
110
81
97
39
81
71
97
132

17
40. Locate the Low Cable (82). Route the eyelet
end of the Cable through the Center Upright (37)
and under a 90mm Pulley (90). Attach the Pulley
inside the Upright with an M10 x 75mm Bolt
(127), two M10 Washers (99), two 17mm Spacers
(86), and an M10 Nylon Locknut (97).
41. Route the Low Cable (82) over a 90mm Pulley
(90) as shown. Attach the Pulley to the Double
“U”-bracket (73) with an M10 x 45mm Bolt (112)
and an M10 Nylon Locknut (97).
42. Route the Low Cable (82) under a 90mm Pulley
(90) as shown. Attach the Pulley to the Rear
Base (33) with an M10 x 45mm Bolt (112) and an
M10 Nylon Locknut (97).
43. Route the Low Cable (82) over a 90mm Pulley
(90) as shown. Attach the Pulley and a Cable
Trap (125) to the second set of holes from the
bottom of the two Pulley Plates (72) with an M10
x 45mm Bolt (112) and an M10 Nylon Locknut
(97). Make sure the Cable Trap is oriented to
hold the Cable in the groove of the Pulley.
40
82
37
97 99
99 127
90
86
86
97
97
112
90
82
41
97
90 82
33
112
97
90 125
82
72
72
112
42
43

18
44. Attach the Low Cable (82) inside the Rear Base
(33) with an M10 x 75mm Bolt (127), two M10
Washers (99), two 27mm Spacers (87), and an
M10 Nylon Locknut (97). Do not overtighten the
Locknut; the Cable must be able to pivot easily.
45. Attach the Butterfly Backrest (80) to the Center
Upright (37) with two M6 x 72mm Screws (105)
and two M6 Washers (101).
46. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on the following page.
Before using the weight bench, pull each cable a few times to make sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAMS on page 22 of this manual for proper cable routing. If there is any slack in the
cables, you will need to remove it by tightening the cables. See TROUBLESHOOTING on page 23.
44
45
97
87
87
99
99
82 33
127
80 37 101
101
105
105

This section explains how to adjust the weight bench. See the EXERCISE GUIDELINES on page 24 for impor-
tant information about how to get the most benefit from your exercise program. Refer to the accompanying exer-
cise guide to see the correct form for each exercise.
Make sure all parts are properly tightened each time the weight bench is used. Replace any worn parts immediate-
ly. The weight bench can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
19
14
5
29
11
27
7
6
6
34
ADJUSTMENTS
ADJUSTING THE BACKREST
To adjust the position of the Backrest (14), hold the
upper end of the Backrest with one hand and lift the
Adjustment Lever (11) with the other hand, disengag-
ing the Backrest Bracket (7). Raise or lower the
Backrest to the desired position. Lower the Adjust-
ment Lever so that the M10 x 72mm Flat Head Screw
(27 [not shown]) engages one of the notches in the
Backrest Bracket.
WARNING: Always hold the
Backrest (14) securely before disengaging the
Backrest Bracket (7). Always make sure the
Backrest Bracket is fully engaged before using
the Backrest.
ATTACHING THE CURL POST
For some exercises, the Curl Post (6) must be
attached to the weight bench. Slide the Curl Post into
the Leg Lever Bracket (5). Align the adjustment holes
in the Curl Post with the adjustment hole in the Leg
Lever Bracket. Tighten the Curl Knob (29) into the
adjustment hole in the Leg Lever Bracket. Fully tight-
en the Knob.
When not being used, the Curl Post (6) can be stored
on the tube on the Right Base (34) (see the inset
drawing).

20
78
57
134
4
25
Weight
134
58
81
ADDING WEIGHTS TO THE LEG LEVER
To use the Leg Lever (4), slide the desired weights
(not included) onto the Weight Tube (25). Secure the
weights with a Weight Clip (58 or 77 [not shown]).
Weights can be added to the Curl Bar (not shown) in
the same manner. Secure the weights to the Curl Bar
with two Weight Clips (53 or 77 [not shown]).
See the inset drawing. Weights can be stored on the
Storage Leg (45).
WARNING: Do not place more
than 150 pounds on the Weight Tube (25) or the
Curl Bar. (76).
USING THE OLYMPIC WEIGHT ADAPTER
Press a 48mm Round Inner Cap (23) into the Olympic
Adapter (24). Attach the Olympic Adapter to the
Weight Tube (25) with a 1/4” x 9.5mm Allen Head Set
Screw (120). Make sure that the Set Screw is in
the bottom of the Adapter.
Press a 48mm Round Inner Cap (23) into a Weight
Adapter (60). Attach the Weight Adapter to the Curl
Bar (76) with a 1/4” x 9.5mm Allen Head Set Screw
(120). Make sure that the Set Screw is in the bot-
tom of the Adapter. Attach the other Weight
Adapter to the Curl Bar in the same manner.
ATTACHING THE ACCESSORIES
To use the Lat Bar (57), attach it to the Lat Cable (81)
with a Cable Clip (134). For some exercises, the
Chain (78) should be attached between the Lat Bar
and the Lat Cable with two Cable Clips (134). Adjust
the length of the Chain between the Lat Bar and
the Cable so that the Lat Bar is in the correct
starting position for the exercise to be performed.
The Ankle Strap (not shown) can be attached to the
Low Cable (not shown) in the same manner.
60
25
24
120
23
76
23
120
45
Weight