PRO-KART 42822 Quick reference guide

PEDAL CAR - GO CART
42822
ASSEMBLY & OPERATING INSTRUCTIONS
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
Copyright©2000 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353.
®
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THANK YOU for choosing a HARBOR FREIGHT TOOLS product. For future reference, please complete the
owner’s record below:
Model______________ Serial No.__________ Purchase Date_____________
SAVE THE RECEIPT, WARRANTY AND THESE INSTRUCTIONS. It is important that you read the entire
manual to become familiar with the unit BEFORE you begin assembly.
Technical Specifications
Tool Name:Manual Pedal Car - Go Cart
Item Number: 42822
Wheel Base: 41-5/8"
Front Track: 30"
Rear Track: 30"
Ground Clearance at Pedal: 4-1/2”
Tire Size: 4.00-8" Pneumatic 30 PSI, Ball Bearing Mounted Hubs
Steering Wheel Size: 14-1/2"
Seat Height: 17-1/2"
Overall Dimensions: 58-1/4" x 36-1/8" x 30"
Handle Bar Width: 13"
Handle Bar Height: 34"
Construction: All Steel
Maximum Weight Capacity: 165 LBS.
Maximum Tire PSI: 30
Warning: The warnings, cautions and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must
be understood by the operator that COMMON SENSE AND CAUTION ARE
FACTORS WHICH CANNOT BE BUILT INTO THIS PRODUCT, BUT
MUST BE SUPPLIED BY THE OPERATOR.
The Operator
PLEASE REMEMBER:
Do not operate the product if under the influence of alcohol or drugs. Read warning labels on prescriptions to
determine if your judgment/reflexes might be impaired.
Do not wear loose clothing or jewelry as they can be caught in moving parts.
Protective gloves and non-skid footwear are recommended.
Only one person on the Go Cart at a time. Do not exceed the 165 Lb. maximum weight capacity.
The Go Cart is for Off-Road use only.
Maintain caution when turning. Avoid excessively sharp turns.
Only drive the Pedal Car - Go Cart during daylight hours when natural light conditions are good. Do not
drive at night.
An approved safety helmet must be worn at all times.
Use only under adult supervision.
#42822 Page 2
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Assembly
Your Pedal Car - Go Cart will require some minor assembly as indicated below. To assist you with assembly
and operation please refer to the Operational Figures and to the Assembly Diagram on page 5 and the
Parts List located on page 4.
Before assembling, remove any traces of the packing grease from the Go Cart and wipe all parts thoroughly
with a clean dry cloth. When cleaning do not use acetone, gasoline or paint thinner as these are dangerous to
you and may also cause damage to plastic and rubber parts.
Step 1) Attach the Front Handle Assembly (B) to the Main Body (A). Slide the two (2) main tubes on
the Main Body (B) into the Front Handle Assembly. Line up the holes and insert one Bolt (F)
down through each side. Slide on Washer (F) and tighten into place with one Nut onto each
Bolt.
Step 2) As necessary, attach the Handle Bar to the Front Handle Assembly (B) by lining up the holes
on the Handle Bar with the holes on the round plate at the uppermost end of the Front Handle
Assembly. Insert Bolts through the Handle Bar and round plate. Slide on Washers and
tighten into place with Nuts (F)-see Figure 1.
Step 3) Slide each of the two front Wheels (D) onto the Axle. Slide on a Washer and screw in
Bolt (E).
Step 4) Slide a Washer (E) onto each of the rear axles. Slide on the Wheels (D) and then slide on
another Washer for each Wheel (D) and Axle. Insert Bolt and tighten into place.
Step 5) The position of the seat can be placed forward or to the back
of the Frame. The Seat (C) has a post at the bottom. Insert
the post into one of the square holes in the rear of the Go-Cart.
Set the Seat according to the needs of the driver - see Figure 2.
Insert Bolts
Figure 1
Figure 2-Inserting Seat Post
Insert Seat Post
#42822 Page 3
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Operation
Prior to operation of your Pedal Car - Go Cart make certain to apply oil to any moving parts. Oil should be
applied to the Wheel Bushings, the Axles, and down into the Steering Column.
The Pedal Car - Go Cart is moved forward or in reverse by pushing on the pedals. To slow down and stop the
Go-Cart, pull up on the Brake Lever. It will push against the Wheel causing it to slow down and stop-see
Figure 3.
Warning: Maintain a low speed for safety.
Warning: Maintain caution when turning and avoid exceedingly sharp turns. Sharp turns
may cause the Go-Cart to tip over, resulting in serious harm to the rider and possibly damaging the Go-Cart.
After Operation-Maintenance
Lubrication: For average use, lubricate regularly. Lubricate more frequently with increase in use.
STORAGE: Store in a dry place to avoid rust and corrosion.
IF THERE IS ANY QUESTION ABOUT ACONDITION BEING SAFE OR UNSAFE, DO NOT OPERATE THE PEDAL CAR - GO-CART.
Unpacking
UNPACK AND CHECK CONTENTS
When unpacking your Manual Pedal Car Go-Cart, check to make sure the following parts are included. If any
parts are missing or broken, please call HARBOR FREIGHT TOOLS at 1-800-444-3353.
Part # Description Quantity Part # Description Quantity
A Main Body 1 D Wheel 4
B Front Handle Assembly 1 E Assembling Hardware 1
C Seat 1 F Assembling Hardware 1
G Sprocket Assembly 1
(includes: sprocket, bearing, shaft and seal)
Brake
Figure 3
#42822 REV 11/04 Page 4
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#42822 Page 5
Assembly Diagram - Manual Pedal Car - Go Cart
PLEASE READTHE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS
A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY
REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE
ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE
PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS
AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS
AND NOT BY THE BUYER.THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR
HER INSTALLATION OF REPLACEMENT PARTS THERETO .
Note: Someparts arelistedandshown forillustrationpurposes only andarenot availableindividuallyas
replacementparts.
G
REV 11/04
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