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  9. Process Sensors METIS M311 Instruction manual

Process Sensors METIS M311 Instruction manual

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Pyrometers
METIS M311 / M322
METIS H311 / H322
With12-pinconnector,displayandpushbuttondeviceconguration
Optics:
■Fiberoptics
■Manualfocusableoptics
■Motorizedfocusoptics
Sightings:
■Through-lensviewnder
■Laser targeting light
■Camera module
The detailed operation manual can be found on the CD and under www.sensortherm.de/en/download-section.
There also the current device rmware and the software SensorTools can be downloaded.
General Information
■Readthismanualandthecompleteusermanualcarefullybeforeoperatingtheproduct.Allsecuritynotesandoperationproce-
duresinthemanualsmustbefollowedtoensuresafety.
■Theproductconformstothefollowingstandards:CEconformity:DINEN61326-1(electromagneticcompatibility),lasersafety:
IEC60825-1(laserclass2),RoHS:2011/65/EU.
■ProcessSensorsisnotresponsiblefordamagecausedbyfailuretoobserveinstructionsinthismanual,deviationfromintend-
eduse,assignmentofunskilledpersonnel,unauthorizedmodications,technicalmodicationsortheuseofunapprovedspare
parts.
■FordeviceswithintegratedPIDcontrollerProcessSensorsCorporationassumesnoguaranteethatthetemperaturecontrolinall
processesmeetthedesiredrequirements.ProcessSensorsexcludestheprocessofresponsibility.
Safety
■When connecting or when working on the mains voltage,generalsafetyguidelinesmustbeobserved,e.g.whenconnecting
powertransformers.Mainsvoltagecancauseseriousinjury.Improperinstallationcancausephysicaldamage.Onlyqualied
personnel are allowed to work with mains voltage.
■Foreasyalignment,thepyrometersmaybeequippedwithalaser targeting light, Laser Class 2 (according to IEC 60825-1-3-
4).Thelaseremitsavisibleredlightwithamaximumpowerof<1mWandawavelengtharound650nm.Deviceswithlaser
targeting light are marked with a yellow “CAUTION” sticker.
Safety precautions: Do not look into the laser beam directly. Do not point the laser to anyone. Also ensure the beam will not be
reectedintoeyesofpeoplebymirrorsorshinysurfaces.
■Ifthedeviceisusedinthecommercial sector theoperatorissubjecttothelegalresponsibilitiesforworkplacesafety.
Inadditiontothesafetyinstructionsinthismanualfollowtheregulationsofsafety,accidentpreventionandenvironmentalprotec-
tion.
Intended Use
The2-colorpyrometersoftheMetisM3andH3seriesaredevicesfornon-contacttemperaturemeasurement.TheM3models
havearesponsetimeof<1ms.TheH3modelsarehigh-speedinstrumentswitharesponsetimeof<80µm.
QuickStartManual
1 Electrical Connection
2 Overview
Theunitisreadyforoperationwhenconnectionismade
to the voltage supply. Interrupt the power supply to turn
o󰀨thepyrometer.Topreventaccidentalshortcircuits,
cable wires not in use should be secured to the supplied
screw terminals.
Cable color No. Function
White 1 + 24 V DC power supply (18–30 V DC, power
consumptionM3:max.6VA,H3:max.12VA)
Brown 2 0 V DC power supply (ground)
LEDs 1,2,3 (Active digital outputs)
■Green: Indicates an activated
digital output
Sighting:Through-lensviewnder,lasertargetingbuttonor
connectorforcolorvideo
LED 4 (Operating status LED)
■Orange:Self-testphase
■Green: Ready to operate
■Red: Error
Display
■2C: Ratio temperature (2-color) measuring mode
■C1 / C2: 1-color temp. measuring mode channel 1 or 2
■– – – –: Measuring temperature below zero scale temp.
■OVER: Measuringtemperatureabovefullscaletemp.
DISPLAY> Temperature on display
DISPTMP:2C Ratio (2-color) temperature
DISPTMP: C1 Temperature channel 1 (longer spectral range)
DISPTMP: C2 Temperature channel 2 (shorter spectral range)
MEASPARA> Measurement parameters
T90 Response time t90 (min–10 s)
STMOD Storagemodepeakpicker:OFF,trigger(TRIG),
automatic (AUTO), extern (EXT),
time clear (TIME)
CLR Cleartimesettingsofstoragemode
(onlyifSTMODEsettoTIME):
timesfortimeclearing:1ms–25s
SLO Emissivity slope (0.800–1.200)
SW.OFF Switch-o󰀨limit(2–90%)
Ԑ1 Emissivity(epsilon)channel1(5–120%)
TR1 Transmittancechannel1(5–100%)
Ԑ2 Emissivity(epsilon)channel2(5–120%)
TR2 Transmittancechannel2(5–100%)
FF Fillfactorofspotsize(5–100%)
ZSC Zero scale temperature
FSC Fullscaletemperature
TU Temperateunit°C/°F
OUTPUTS> Outputs
ANALOG> Analog outputs
A1 Analog current output 1 (0/4–20 mA)
A1TST Test current analog output 1
(OFF,10mAat0–20mA,12mAat4–20mA)
A2 Analog current output 2 (0/4–20 mA)
A2OUT Signalanalogoutput2:o󰀨(OFF),2-colortem-
perature (2C), temperature channel 1 (C1) or
channel 2 (C2), control output (CTR; only devices
with PID controller), device temperature (DTMP)
A2TST Test current analog output 2
(OFF,10mAat0–20mA,12mAat4–20mA)
INTERFACE> Serialinterface
RSTYPE InterfacetypeRS232/RS485(onlyM3)
BD Baud rate
RS232: 4.8–115.2 kBd, RS485: 4.8–921.6 kBd
ADD Address (00–97)
DELAY Interfacedelay(00–20)
MISC> Miscellaneous settings
LG Language (English / Deutsch)
N.PIN Set(new)pinforpushbuttonlock
(OFF=nopinrequest)
FACT.SET Resetthedevicetothefactorysetting(no/yes)
5 Adjusting the Measuring Distance / Focus Distance
Inthefocuspointofthelens(focusdistance)thespotsizediameterissmallest,outsidethefocuseddistancethespotsizediameter
isusuallybigger.Precisespotsizescanbefoundinthecompleteoperatingmanualunder“SpotSizeTables”.
■The laser targeting light has its smallest and sharpest picture at the point where the spot size is the smallest.
■ View nder and Camera Module:Themeasuringdistanceisfoundwhentheobjectisinfocus.
4 Factory Settings
■Analog output 1:4–20mA,signalofthemeasuredtempera-
ture (always that temperature, displayed on the device)
■Analog output 2: no temperature output
■Serial interface: RS485, baud rate: 115.2 kBd
■Emissivity slopeԐ2/Ԑ1=1,emissivity Ԑ=1(100%)
■Response time t90=min(correspondsM3:<1ms;H3:<80µs)
■Digital inputs / outputs
- 1:Settoinput:switchingon/o󰀨lasertargetinglight
(deviceswithviewnderorcamera:nofunction)
- 2:Settoinput:clearingofpeakpickerstorage
- 3:Settoinput:nofunction
Press the button repeatedly to get
access to all settings sequentially
(subcategory with >)
Foradjustmentofthepossible
parameters in the categories
Opens a parameter category or takes
overamodiedparametervalue
4 Parameters(adjustmentbuttonsforpyrometerconguration)
Manual Focusable Optics Fiber Optics Motorized Focus
1. Release
2. Adjust
3. Lock (hand-
screwed)
1.
1.
2.
2.
3. 3.
1.
2.
3.
Hexagonsocket1.5mm
Astickerontheopticsshowsthemeasurement/focusdistance(“a”fromfrontofthelens)
10 SensorTools Software (min. Windows 7)
All pyrometer settings can
beadjustedviasoftware
when a PC connection is
established via the serial
interfaceport(forexam-
ple,viaanUSBinterface
converter).
Functionssuchasthe
congurationoftheinputs/
outputs can only be carried
outviasoftware.
In addition, the mea-
surement value trend is
displayed numerically and
graphically and can be
recorded.
With connected pyrometer
the device keys are locked,
when pressing a key “KEY
LOCK” appears.
7 Connecting Analog Devices
The pyrometer has 2 separate analog outputsforconnecting
additional evaluation devices:
■Adjustable to 0-20 mA or 4-20 mA
■Analog output 1 always provides the measured temperature
■To analog output 2 can be assigned the 2-color tempera-
ture, the 1-channel temperature, the device temperature or
thecontrolvaluefordevicesequippedwithaPIDcontroller
Cable color No. Function
Green 3 + Analog output 1 (0 / 4–20 mA)
Yellow 4 - Analog output 1 (0 / 4–20 mA)
White-green 14 + Analog output 2 (0 / 4–20 mA)
Brown-green 15 - Analog output 2 (0 / 4–20 mA)
8 Congure Inputs / Outputs
3viasoftwareSensorTools congurableinputs/outputsare
each available as:
■Digital output:outputofaswitchingsignal(50mA)atdi󰀨er-
ent temperature events.
■Digital input:switchdevicefunctionsexternallyviaaninput
voltage pulse.
■Analog input (only M3): adjust via external 0–20 mA the emissivity slope, emissivity (at 1-channel measurements), the setpoint
(whenequippedwithaPIDcontroller)orthemeasuringdistance(atmotorizedfocusoptics).
Cable color No. Function
Grey 5 Digital input / output 1 1)
Pink 6 Digital input / output 2 1)
Blue 13 Digital input / output 3 / Analog input 1)
1)Referencepotential0V,brown
9 UseoftheSerial Interface
Theserialinterfaceisusedfordigitalcommunicationwitha
computer,forexampleviatheincludedsoftwareSensorTools.
■RS232:Baudrate4.8–115.2kBdforashortdirectconnection
up to max. 20 m.
■RS485:Baudrate4.8–921.6kBdfordirectconnectionorbus
operation with up to 32 devices.
The pyrometer can be connected to a PC with USB port via a
USB interface converter (recommended accessory).
Cable color No. Function
Black 9 RS232: RxD; RS485: B (+) 2)
Grey-pink 11
Violet 10 RS232: TxD; RS485: A (-) 2)
Red-blue 12
Red 8 DGND(groundforinterface)
2)H3modelsonlyRS485
6 Important Measuring Parameters
■ Emissivity slope Ԑ2/Ԑ1or emissivity Ԑ:Foracorrectmeasurementresult,thesurfacecharacteristicsandtheemissivityof
the material to be measured must be considered. In 2-color temperature measurement mode this is the emissivity slope, in
one-channelmodethisistheemissivity(anemissivitytablecanbefoundintheoperatinginstructions).
■Response time t90:Shortsettingenablethefastestmeasurement.Atlongerresponsetimes,themeasurementsignalis
smoothedandaveragevaluesfortemperatureuctuationsareformedcausedbytheinertialmeasurement.
■The storage mode is turned on when the peak value, minimum value or the average temperatureofthecurrentmeasurement
is to be captured and displayed or used via the outputs.
■Ifaviewingwindowislocatedbetweenthemeasuringobjectandthepyrometer,thetransmittanceofthewindowmustbecon-
sideredduringthemeasurement.Enterthetransmittanceofthewindowinordertoobtainacorrectmeasurementresult.
About SensorTools,thepyrometercanbeupdatedtoanewrmwareversiontoxbugsoraddnewfeatures.SensorTools including
thelatestrmwarecanbedownloadedfromthewebsiteatwww.sensortherm.de/en/download-section(givenbyenteringthemodel
number(rst4characters)andserialnumberrequired).
3. Congure
5. Record /
Analyze
2. Set measurement
parameters
1. Connect the
pyrometer
1. Connect the pyrometer: - automatically (search)
- manually (select COM àconnect)
2. Temperature display: - numerically (as on the pyrometer)
- graphically (displayed in time)
3. Digital inputs / outputs: - shows active inputs or outputs
4. Set measuring parameters: - measuring relevant
- rarely required
( and to extend)
5. Savemeasuringparameters:-saveallvaluesunderalename
6.Alignment: -switchingon/o󰀨lasertargetinglight
(Iconsdevice-dependent) -conguremonitorsettingsofthecameramodule
-setmeasuringdistanceatmotorizedfocus
7. Graphic presentation: - customize view in the data recording window
- select view graphs
8. Record data: - save measurement data incl. all parameters
- customize recording settings
-showmeasurementinformation
- playback and analyze in the viewer
9. CongurationFiles: -savecompletepyrometercongurations
(setups) and activate them on the PC or
externally via digital inputs
10. Deviceconguration: -performbasicdevicesettings
-limittemperaturerangeifnecessary
- adapt analog outputs to terminals
-assignfunctionstodigitalinputs/outputs
- test analog and digital outputs
-accessservicefunctions
-congureinterfaceanddatacollectionsettings
-adjustingthepyrometertoaspecicmeasuringtemperaturevalue(single-pointadjustment)
Measuring temperature
DT: read out device temperature
IN: digital inputs , OUT: digital outputs
Port not activated, inactive, active
Select measurement parameters
or type in or via
quickadjustment(activeeld)
Measuring mode selection
Savepyrometerparametersinle
Loadparametersfromle
Parametersarereadfrompyrometer
Parametersofcurrentlyloadedle
Laser targeting light
Measuringdistanceatmotorizedfocus
Monitorsettingsofcameramodule
Scale per mouse click
Scale per entry
Scale with mouse drag
Adapt to pyrometer’s temp. range
Automatic scale (selected graphs)
2
3
4
5
6
1
10
ProcessSensorsreservestherighttomakechangesinscopeoftechnicalprogressorfurtherdevelopments. Quickstart-Manual_M3_H3_RatioPyrometers_12-pin
(Feb14,2017)
9
7
8
PROCESS SENSORS CORPORATION
IRTemp.SalesO󰀩ce:787SusquehannaAvenue,FranklinLakes,NJUSA•Tel:201-485-8773•Fax:201-485-8770
CorporateHeadquarters:113CedarStreet,Milford,MAUSA•Tel:508-473-9901•Fax:508-473-0715
www.ProcessSensorsIR.com•[email protected] A KPM Analytics Company