Process Sensors METIS Vision MV05 Instruction manual

2010-02-19
Assembly and Installation Instructions
METIS Vision MV05 / MV09
Rugged Thermovision Camera
113 Cedar Street, S-1
Milford, MA 01757
[e-mail]
www.processsensorsIR.com

METIS Vision MV05 / MV09 Rugged Thermovision Camera
Table of contents
Table of contents
1Introduction ............................................................................4
1.1 Informations about this manual......................................4
1.2 Explanation of symbols..................................................4
1.3 Limitation of liability........................................................5
1.4 Copyright........................................................................5
1.5 Spare parts.....................................................................6
1.6 Guarantee terms............................................................6
1.7 Customer service...........................................................6
2Safety.......................................................................................6
2.1 Intended use ..................................................................7
2.2 Customer's responsibility...............................................7
2.3 Personnel requirements.................................................8
2.4 Personal protective equipment ......................................9
2.5 Basic hazards.................................................................9
2.6 Signs ..............................................................................9
3Tecnical Data ........................................................................10
3.1 Dimension drawings.....................................................10
3.2 General Values ............................................................10
3.3 Connected loads..........................................................10
3.4 Performance values.....................................................11
3.5 Optical Data .................................................................11
3.6 Operating conditions....................................................12
3.7 Type plate ....................................................................12
4Customer solutions..............................................................13
5Structure and function.........................................................14
5.1 Scope of delivery..........................................................14
5.2 Brief description ...........................................................14
5.2.1 Ethernet cable (AK54-XX)...........................14
5.2.2 Ethernet cable (AK46-XX)............................14
5.2.3 Lenses for longue focus distances...............15
5.2.4 Lenses for short focus distance...................16
5.3 Accessories..................................................................17
6Transport, packaging, and storage ....................................18
6.1 Transport inspection.....................................................18
6.2 Packaging ....................................................................18
6.3 Storage.........................................................................19

METIS Vision MV05 / MV09 Rugged Thermovision Camera
Table of contents
3
7Installation and commissioning .........................................19
7.1 Safety instructions for installation and
commissioning.............................................................19
7.2 Mechanical installation.................................................20
7.3 Electrcal connection.....................................................20
7.3.1 Connect the power supply and data
interface........................................................20
7.3.2 Installation of VisionWin software ................24
8Operation ..............................................................................32
9Maintenance .........................................................................32
9.1 Cleaning the lens.........................................................32
9.2 Calibrating the camera.................................................33
10 Disposal ................................................................................33
11 Glossary................................................................................34

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4
1 Introduction
1.1 Informations about this manual
This manual enables safe and efficient handling of the METIS Vision (hereinafter referred to as "device").
The manual is a component of the device and must be kept accessible to personnel in the immediate vicinity
of the device at all times. Personnel must have carefully read and understood this manual prior to starting
any tasks. The basic prerequisite for safe working is compliance with all the safety instructions and handling
instructions in this manual. In addition, the local accident prevention guidelines and general safety regula-
tions for the device area of operation apply. Illustrations in this manual are provided for basic understanding
and can deviate from the actual model of the system. No claims can be derived from possible deviations.
1.2 Explanation of symbols
Safety instructions
Safety instructions are indicated by symbols in this operating manual.
The safety instructions are introduced by signal words that express
the scope of the hazard.
The safety instructions must be strictly complied with; you must act
prudently to prevent accidents, personal injury, and material damage.
WARNING!
This combination of symbol and signal word indicates an
imminent dangerous situation that can result in death or
serious injury if it is not avoided.
CAUTION!
This combination of symbol and signal word indicates an
imminent dangerous situation that can result in minor
injury if it is not avoided.
NOTICE!
This combination of symbol and signal word indicates an
imminent dangerous situation that can result in material
or environmental damage if it is not avoided.
Tips and recommendations
This symbol indicates useful tips and recommendations
as well as information for efficient and trouble-free
operation.

METIS Vision MV05 / MV09 Rugged Thermovision Camera
5
Symbols in this manual
The following symbols and indicators are used to identify handling
instructions, descriptions of results, lists, references, and other ele-
ments in this manual:
Symbol
Explanation

Identifies step-by-step handling instructions.

Identifies a status or an automatic sequence as the
result of an action step.
Indicates references to sections of this manual and to
other applicable documents.
Identifies listings and list entries without a specified
sequence.
[Button]
Identifies designations of buttons, keys, and other
control elements.
1.3 Limitation of liability
All information and instructions in this
operating manual have been provided
under due consideration of applicable
guidelines, the state of art, as well as
our many years of experience.
The manufacturer assumes no liability for damage due to:
Failure to comply with all the information in this manual
Non-intended use
Deployment of untrained personnel
Unauthorized conversions or technical changes that are not
authorized by the manufacturer
Use of non-approved spare parts
Please note that the scope of supply shown in the following descrip-
tion may vary in case the Thermovision Camera will be supplied with
customized solutions, additional options or due to necessary changes
in the interest of technological progress.
The agreed obligations in the delivery contract, the general terms and
conditions, as well as delivery conditions of the manufacturer, and the
statutory regulations valid at the time the contract was concluded,
apply.
1.4 Copyright
This manual is protected by copyright.
Delivery of the operating manual to third parties, duplication in any
form - including excerpts - as well as exploitation and /or communica-
tion of the content, are not permitted except for internal use without
written approval from Process Sensors Corporation ("manufacturer”).
Infringement makes damage compensation mandatory. The manufac-
turer reserves the right to enforce additional claims.

METIS Vision MV05 / MV09 Rugged Thermovision Camera
6
1.5 Spare parts
Loss of guarantee
The manufacturer's guarantee is invalidated if non-
approved spare parts or the wrong accessories are
used.
Purchase spare parts and accessories directly from the manufacturer.
For suitable accessories  Chapter 5.3 ‘Accessories’ on page 17.
1.6 Guarantee terms
Hidden defects on the product supplied by the vendor that are report-
ed to the vendor within 12 months after delivery will be rectified by the
vendor, or the vendor will supply a replacement, at vendor's discre-
tion. All further claims made by the customer against the supplier and
his official representatives are excluded, in particular claims for com-
pensation in respect of damage not arising in or on the object sup-
plied. This does not apply unless subject to liability in cases of intent,
gross negligence, or the lack of assured characteristics.
For repairs paid for by the customer a guarantee of 180 days from the
day of delivery is granted. If a device shows defects within this period
that can be confirmed by the vendor then either a repair or replace-
ment delivery will be provided, at vendor's discretion, considering the
device has been returned at customer’s expense.
1.7 Customer service
If you have questions or need information, please do not hesitate to
contact our Customer Service.
In addition our employees are always interested in new information
and experiences associated with the application and that could be
valuable for improving our products.
2 Safety
This chapter provides an overview for all important safety aspects to
be considered for optimal protection of personnel as well as safe and
trouble-free operation of the TCU.
Failure to observe the instructions and safety notes of this manual
may cause hazards and/or damage to the equipment.

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7
2.1 Intended use
The device has been designed and constructed exclusively for the
intended use described here.
The Thermovision Camera has been designed exclusively
for remote contactless temperature measurement in the
industrial sector (e.g. automation systems). Only operate the
device within the measuring range specified in the technical
data (  Chapter 3.4 “Performance values” on page 11)and
under the permissible operating conditions (  Chapter 3.6
“Operating conditions” on page 12).
Intended use also includes compliance with all the instructions in this
manual.
Any use that exceeds or is different from the specified intended use is
considered to be misuse.
WARNING!
Danger due to misuse!
Misuse of the Thermovision Camera can cause
dangerous situations.
- Do not use the Thermovision Camera under
impermissible operating conditions.
Claims of any type due to damage arising from misuse are excluded.
2.2 Customer's responsibility
Customer
The customer is the person or entity that operates the device him-
self/itself for commercial or economic purposes, or who transfers the
device to a third person for use/application, and who bears the legal
responsibility for protecting the user, personnel, or third parties.
Responsibilities of the customer
The device is used commercially. Consequently the owner of the de-
vice is subject to legal industrial safety obligations.
In addition to the safety instructions in this manual, the valid safety
and accident protection guidelines, and environmental protection
guidelines must be complied with for the area of implementation of the
device.
Particularly in this regard:
The customer must clearly regulate and specify responsibilities for
installation, operation, maintenance, and cleaning.
The customer must ensure that all employees who handle the
device have read and understood this manual.
The customer must ensure that the maintenance intervals
described in this operating manual are observed.

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8
Personnel requirements
In this manual the qualifications of
personnel for the various areas of
activity are listed below.
WARNING!
Danger of injury due to insufficient qualification of
personnel!
- Only have activities performed by personnel who are
qualified to perform these activities.
- Keep unqualified personnel away from the danger
zone).
If unqualified personnel perform tasks on the device, or
are in the danger zone of the device, there is danger of
injury.
User
The user uses and operates the device within the framework of in-
tended use, without additional previous knowledge.
Trained electrician
The trained electrician is able to carry out work on electric systems
and to recognize and avoid possible dangers due to his professional
training, knowledge and experience as well as profound knowledge of
applicable regulations.
The trained electrician has been trained specifically for his working
environment and he has profound knowledge of relevant standards
and regulations.
The trained electrician must comply with all legal requirements regard-
ing workplace safety and accident prevention.
Specialized personnel
Specialized personnel are personnel, who due to their professional
training, skills, and experience, as well as knowledge of the applicable
regulations are capable of executing the tasks assigned to them, and
of recognizing possible hazards and avoiding them on their own.
Manufacturer
Certain tasks should only be performed by our specialized personnel.
No one else is authorized to perform these tasks. Contact our service
organization for execution of the required tasks; see the address on
page 2.
Only persons of whom it can be expected that they reliably execute
their work are considered as personnel. Persons whose capability to
react is impaired, for instance through drugs, alcohol, or medication,
are not approved.
Comply with age-specific and job-specific regulations that are applica-
ble at the installation site when selecting personnel.

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9
2.3 Personal protective equipment
Personal protective gear protects the personnel from dangers for
health and life.
Protective gear required is shown in the respective chapters of this
manual. The operating company may have additional requirements
to ensure the safety of the personnel.
Comply with the signs in the work area for requirements for
protective gear.
Description of Personal Protective
Gear
Protective work clothing
Protective work clothing is tight-fitting work clothing with low re-
sistance to tearing, with tight sleeves, and without projecting parts. It
is primarily used to protect against entanglement by moving machine
parts. Do not wear rings, chains, or other jewellery.
Safety footwear
Safety footwear is used for protection against heavy falling parts and
protection against slipping on slippery substrates.
2.4 Basic hazards
Residual risks that can emanate from the device are cited in the fol-
lowing section.
Comply with the safety instructions listed here and the warning in-
structions in the other sections of this manual to reduce health haz-
ards and to avoid dangerous situations.
2.5 Signs
The following symbol is on the device.
WARNING!
Danger of injury due to illegible symbols!
- Always keep the warning in legible condition.
- Replace a damaged sticker without delay.
Over time stickers and signs can get dirty or in some
other manner become illegible, so that dangers cannot
be recognized and necessary operating instructions
cannot be followed. Thus an injury hazard occurs.

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10
3 Tecnical Data
3.1 Dimension drawings
All dimensions in mm.
Fig.. 1: Views of the camera
1-3
Status LED‘s
4
IP-65 Ethernet connector
5
12-pin power supply, input and output signal connector
3.2 General Values
Dimensions and weight
Specification
Value
Unit
Weight
0,6
kg
Length
254
mm
Width
56
mm
Height
56
mm
Specification
Value
Degree of protection
Degree of protection
IP65 (DIN 40050)
Interfaces
Gigabit Ethernet interface 1000 Mbit/s
3.3 Connected loads
Elektrical
Specification
Value
Unit
Permissible operating voltage
24
V DC
Power consumption, maximum
800
mA
Input signal
Trigger-Input, remote controlled video-
recording or snap shot, optional via software
adjustable

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11
3.4 Performance values
Measuring accuracy
Specification
Value
Unit
Measurement uncertain-
ty
0.5% of measured value
(ε = 1, ambient temperature 10-35°C)
Emissivity ε
0.20–1.20
Measuring range
Specification
Value
Unit
Temperature ranges MV05
1200-2000°C
°C
Temperature ranges MV09
600-1300
750-1500
900-1800
divided in
several sub
ranges
°C
3.5 Optical Data
The thermovision camera Metis Vision MV05 / MV09 is provided
with an objective lense listed in chapter 5.2.3 “Lenses for long focus
distances” on page 15.
Technical Data
Optics
Fixed focus lens 380 mm measuring distance
Field of view
Depends on the lens
Detector
Radio metrical large ½" sensor for low noise signal
Resolution
640x480 Pixel
Pixelsize
9.9x9.9 µm
Temperature resolution
1K
Image update rate
Max. 60 Hz
Spectral range
MV05: 0.35–0.6 µm
MV09: 0.75-1.08 µm
Image acquisition mode
Free run or of trigger extern

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12
3.6 Operating conditions
Environment
Specification
Value
Unit
Ambient temperature range
0–50
°C
Storage temperature range
-20-53
°C
Relative humidity
20 –60,
none con-
densing
%
3.7 Type plate
The type plate is located on the side of the housing of the Thermo-
vision Camera and contains the following information:
Manufacturer
Model number
Measuring range
Device no.
Interface
Output
Auxiliary energy

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13
4 Customer solutions
At this point details concerning the individually ordered
customer configuration are supplemented as needed.
For standard versions, nothing is specified in this
section.

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14
5 Structure and function
Fig. 3: Thermovision camera for industriel applications
5.1 Scope of delivery
Each camera is delivered with a lens assembly as specified by the
customer, a DVD with the "VisionWin" software, an Ethernet cable and
a test certificate.
5.2 Brief description
METIS MV05/MV09 are digital, contactless termovision cameras for
high temperature ranges. All devices have an Ethernet interface. The
thermovision images with 1000 megabits or 100 megabits can be read
via this interface.
The emission factor can be adapted to any surface by the included
software.
The working wavelength fits especially to metallic surfaces and
supporte high accuracy.
5.2.1 Ethernet cable (AK54-XX)
Fig. 4: Ethernet cable AK54-XX
The Ethernet cable shows on device side an 8-pole M12 connector,
on oppsite side a RJ45 connector. The cable has transmission
qualitiy CAT6A and fits to Gigabit-Ethernet.
c able
5.2.2 Ethernet cable (AK46-XX)
Ethernet cable for power supply and external trigger.
This connecting cable is not included in the scope of
delivery and must be ordered separately (Chapter 5.3
‘Accessories’ on page 17).

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15
5.2.3 Lenses for long focus distances
Objective OV09-A0
FOV (deg).
Hor.
Vert.
5°
3,5°
Adjustable from:
1000 mm
Min. FOV mm
87
65
FOV in 1 m
87
65
FOV in 2 m
175
131
FOV in 3m
262
197
Objective OV09-B0
FOV (deg).
Hor.
Vert.
7,3°
3
5,5°
Adjustable from:
1000 mm
Min. FOV mm
128
96
FOV in 1 m
128
96
FOV in 2 m
255
191
FOV in 3m
383
287
Objective OV09-C0
FOV (deg).
Hor.
Vert.
11°
8°
Adjustable from:
1000 mm
Min. FOV mm
193
145
FOV in 1 m
193
145
FOV in 2 m
385
280
FOV in 3m
578
434
Objective OV09-D0
FOV (deg).
Hor.
Vert.
14°
11°
Adjustable from:
700 mm
Min. FOV mm
172
129
FOV in 1 m
246
185
FOV in 2 m
491
368
FOV in 3 m
737
553

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Objective OV09-E0
FOV (deg).
Hor.
Vert.
22°
17°
Adjustable from:
500 mm
Min. FOV mm
194
146
FOV in 1 m
389
292
FOV in 2 m
778
584
FOV in 3 m
1166
875
Objective OV09-F0
FOV (deg).
Hor.
Vert.
30°
22°
Adjustable from:
300 mm
Min. FOV mm
161
121
FOV in 1 m
536
402
FOV in 2 m
1072
804
FOV in 3 m
1608
1206
Objective OV09-G0
FOV (deg).
Hor.
Vert.
58°
44°
Adjustable from:
200 mm
Min. FOV mm
222
250
FOV in 1 m
1109
832
FOV in 2 m
2217
1663
FOV in 3 m
3326
2495
5.2.4 Lenses for short focus distance
Objective OV09-A1
FOV (deg).
Hor.
Vert.
5°
3,5°
Adjustable from:
0.7 –1 m
Min. FOV mm
61
46
Max. FOV mm
87
65
Objective OV09-B1
FOV (deg).
Hor.
Vert.
7.3°
3
5.5°
Adjustable from:
0.9 –1 m
Min. FOV mm
115
86
Max. FOV mm
128
96

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17
Objective OV09-C1
FOV (deg).
Hor.
Vert.
11°
8°
Adjustable from:
0.35 –1m
Min. FOV mm
67
50
Max. FOV mm
193
145
Objective OV09-D1
FOV (deg).
Hor.
Vert.
14°
11°
Adjustable from:
0.25 –0.7 m
Min. FOV mm
61
46
Max. FOV mm
172
129
Objective OV09-E1
FOV (deg).
Hor.
Vert.
22°
17°
Adjustable from:
0.25 –0.5 m
Min. FOV mm
97
73
Max. FOV mm
194
146
Objective OV09-F1
FOV (deg).
Hor.
Vert.
30°
22°
Adjustable from:
0.25 –0.3 m
Min. FOV mm
134
101
Max. FOV mm
161
121
Objective OV09-G1
FOV (deg).
Hor.
Vert.
58°
44°
Adjustable from:
0.2 –0.3 m
Min. FOV mm
222
162
Max. FOV mm
333
250
5.3 Accessories
Ref. no.
Meaning
AK54-XX*
Ethernet cable with RJ45 connector rated IP65
AK46-XX*
Interconnecting cable for power supply and external trigger
KG13-04
Water-cooling or protection jacket with sapphire protection window
KG31-00
Protection hood including water cooled front plate
BL10-00
Air purge accessory to be mounted to lens tube
BL12-00
Air purge accessory to be mounted to sight tube of Water-cooling
jacket KG16
HA20-00
Swivel base to be mounted to mounting rail of camera housing
HA22-00
Swivel base to be mounted to mounting rail of cooling jacket KG16
*) XX indicates the length in meters..

METIS Vision MV05 / MV09 Rugged Thermovision Camera
18
The listed accessories can be purchased directly from
the manufacturer.
6 Transport, packaging, and storage
6.1 Transport inspection
Check the delivery immediately upon receipt to ensure that it is com-
plete, and to identify any transport damage.
Proceed as follows if there is apparent external damage:
Do not accept the delivery, or only accept it with reservation.
Note the extent of transport damage on the transport documents or
on the transport company's delivery ticket.
Submit a complaint.
Report any defect as soon as it is detected. Claims for
damage compensation can only be enforced during the
applicable periods for giving notice of lack of conformity.
6.2 Packaging
About the packaging
Individual packages are packed in a cardboard box suitable for the
expected transport conditions. Environmentally-friendly materials have
been used exclusively for the packaging.
Packaging should protect the device from transport damage, corro-
sion, and other damage until installation. Therefore do not destroy the
packaging; only remove it just before installation.
Handling packaging materials
Dispose of packaging materials in accordance with the respectively
valid statutory regulations and local guidelines.
NOTICE!
Improper disposal poses an environmental hazard!
- Dispose of packaging materials in an environmentally
responsible manner.
- Comply with locally applicable disposal guidelines. If
necessary commission a specialized company to
dispose of packaging.
Packaging materials are valuable raw materials and in
many cases they can be reused, or they can be
effectively treated and recycled. Improper disposal of
packaging materials causes environmental hazards.

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19
6.3 Storage
Storage of packages
Only store packages under the following conditions:
Do not store outdoors.
Store in a dry and dust-free location.
Do not expose packages to aggressive media.
Protect the packages from direct sunlight.
Avoid mechanical vibration.
Storage temperature: -20 –53°C
Relative humidity: Max. 60%.
7 Installation and commissioning
7.1 Safety instructions for installation and commissioning
NOTICE!
Damage to the camera due to excessive
temperatures!
- Maintain sufficient distance to the measurement
object and check temperature at the place of action
prior to mounting and after commissioning
(  Chapter 3.5 “Optical Data” on page 11).
For temperatures in excess of 45°C use a cooling plate or
a cooling jacket for shielding (  Chapter 5.3 ‘Accessories’
on page 17).
Measurement inaccuracies due to vibrations,
disturbing objects, and intermediate media!
If the Thermovision Camera is exposed to high vibrations
or if disturbing objects or intermediate media (e.g.
windows, smoke, dust, steam) are located between the
Thermovision Camera and measurement object incorrect
measurements can result.
Comply with the mounting instructions (  Chapter 7.2
“Mechanical installation” on page 20).

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20
7.2 Mechanical installation
Fig. 5: Mounting thread (M5)
Personnel:
Specialized personnel
Protective equipment:
Protective work clothing
Safety footwear
Proceed as follows to mount the camera:
1.
2.
Ensure that the intended mounting location satisfies the fol-
lowing conditions:
The mounting location must be free of vibration, (if
necessary ensure freedom from vibration through the use
of rubber absorbers for the fastening).
The maximum ambient temperature (  Chapter 3.5
“Optical Data” on page 11) should not be exceeded (if
necessary use cooling plates or cooling jacket
(  Chapter 5.3 ‘Accessories’ on page 17).
Any windows used between the camera and the
measurement object must be transparent in the spectral
range of the camera or have uniform transmission
characteristics (e.g. quartz glass or crown glass BK7).
The distance to the measurement object must be in the
range of the focusable measurement distance of the lens
assembly.
The cone of vision between camera and measurement ob-
ject must be free of fumes, smoke, or dust (if necessary
ensure this through the use of sight tubes that can be
purged via instrument air; sight tubes should have a mini-
mum diameter of 2x the aperture diameter of the lens as-
sembly).
Fasten the pyrometer at the place of operation with one of
the following methods:
Front-side mounting using the four M5 tapped bores
(Fig. 5)
Mounting with optional swivel mounting base or mounting
bracket (  Chapter 5.3 ‘Accessories’ on page 17).
7.3 Electrcal connection
7.3.1 Connect the power supply and data interface
The electrical connection of the Thermovision Camera (supply volt-
age and measurement signal) is executed via the 12-pin plug con-
nector on the rear of the device. Prefabricated connecting cables are
available as accessories for this purpose (  Chapter 5.3
‘Accessories’ on page 17). These cables have a soldered plug con-
nector and can be easily integrated in existing systems via a cable
clamp that must be provided by the customer