Prochem c3I 10075230 User manual

Operating Instructions (ENG)
MODELS: C3I C2HI
10075230 10075200
Read instructions before operating the machine.
86038870 08/08/13
PRV NO. 98927
R

MACHINE DATA LOG/OVERVIEW
CHEYENNE 86038870 05/25/11
2
Warranty Registration
Thank you for purchasing a Prochem product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
www.prochem.com/WarrantyRegistration.aspx
For customer assistance:
1-800-776-2436

TABLE OF CONTENTS
CHEYENNE 86038870 03/14/07
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Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
OPERATIONS
Technical Specifications. ..............................3-1
Controls.........................................................3-2
Machine Operation........................................3-3
Pre-Run Machine Inspection......................3-3
Equipment Set-up ......................................3-3
Cleaning & Emptying Tanks.......................3-3
Shut Down and Storage.............................3-4
MAINTENANCE
Maintenance .................................................4-1
Daily Maintenance. ....................................4-1
Periodic Maintenance. ...............................4-1
Monthly Maintenance.................................4-1
Semi-Annually............................................4-1
Lubrication .................................................4-1
Storage. .....................................................4-1
Solution Pump Replacement. .......................4-2
Vacuum Motor Replacement ........................4-2
Vacuum Carbon Brush Replacement. ..........4-2
Pump Replacement Parts.............................4-3
Pressure Regulator.......................................4-3
Machine Troubleshooting..............................4-4
GROUP PARTS LIST
Base Group...................................................5-1
Pump Group 100 PSI
No Heat......................................................5-3
Pump Group 100 PSI
With Heat...................................................5-5
Recovery Tank Group-No Heat.................. .5-7
Recovery Tank Group-With Heat................ .5-9
Solution Tank Group................................... 5-11
Tank & Lid Group........................................ 5-13
Vacuum Group-2 St.................................... 5-15
Vacuum Group-3 St.................................... 5-17
Heater Group…………………………………5-19
Label and Strap Group ............................... 5-21
Wiring Group .............................................. 5-23
Wiring Group Heater................................... 5-24
Warranty...........................................……...5-25

HOW TO USE THIS MANUAL
CHEYENNE 86038870 05/25/11
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This manual contains the following sections:
-HOW TO USE THIS MANUAL
-SAFETY
-OPERATIONS
-MAINTENANCE
-PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover
of this manual.
The model and serial number of your machine is
located on the inner wall of solution tank, above the
pump.
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition.
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
-REF – column refers to the reference
number on the parts illustration.
-PART NO. – column lists the part
number for the part.
-PRV NO. – reference number.
-QTY – column lists the quantity of the
part used in that area of the machine.
-DESCRIPTION – column is a brief
description of the part.
-SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
-NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.

CHEYENNE 86038870 03/14/07 2-1
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
!
WARNING: