Proluxe Apex X2 DP2300 User manual
Operations Manual
Apex X2 - Air-driven Automatic Dual Heat Dough Press
Model #: DP2300
WWW.PROLUXE.COM
Version: 52619
Congratulations on your selection of
the Apex X2 Automatic Dough
Press. Proluxe is a leading
manufacturer of food preparation
and cooking equipment designed for
the most demanding commercial
kitchens. Proluxe equipment is a
result of the highest quality
engineering and time-tested design.
This manual includes installation,
operation, and maintenance
procedures for your new Apex X2
Dough Press. Please read this
manual carefully and keep it with
your machine for proper operation
and lasting service.
I N S T A L L A T I O N
Domestic
Use a separate 15 amp AC circuit. Only
industrial extension cords with proper wire
size should be used; size 16/3 wire for
distance up to 25 feet, and size 14/3 for
distance up to 50 feet.
International
Use a designated 16 amp AC circuit. Only
industrial extension cords with proper wire
size (2.5 sq. mm) shall be used. Make sure
there is a proper electrical wall outlet located
within reach of the cord and plug attached to
the press.
Then place the press in an area which allows
for “swing clearance” of the lower platen plus
vertical and horizontal clearance of the press
itself.
Limited Machine Warranty
Proluxe warrants this dough press machine,
when operated under normal conditions, to
be free from manufacturing defects in
material and workmanship for a period of
one year on parts and labor from the invoice
date.
This warranty will be effective only when
Proluxe authorizes the original purchaser to
return the product to the factory in Perris,
California freight prepaid and only when the
product, upon examination, has proven to be
defective. This warranty does not apply to
any machine that has been subjected to
misuse, negligence or accident. Proluxe shall
not be liable for the injury, loss or damage,
direct or consequential, arising out of the use
or the inability to use the product. No claim
of any kind shall be greater in amount than
the sale price of the product or part to which
claim is made.
This is the sole warranty given by the
company, it is in lieu of any other warranties,
expressed or implied, in law or in fact,
including the warranties of merchantability
and fitness for a particular use, and is
accepted such by the purchaser in taking
delivery of this product.
S P E C I F I C A T I O N S
Electrical:
208V/50-60Hz/4600W/22.11Amps/AC
Also available; specify when ordering:
1
●Voltage: 120/208/240
●Amps: 12.5/11.05/5.94
●Watts: 1500/2300/1500
Includes: 72” cord and NEMA approved plug.
Air Compressor Requirements:
U.S. 5 SCFM (Standard Cubic FT/MIN) EUR.
8.5 SCMH (Standard Cubic Meters/HR)
Shipping Weight:
200lbs. (91kg.) – DP2300
S A F E T Y S U M M A R Y
Warning
In case of power cord damage, do not
attempt to repair or replace the power cord.
Please contact the manufacturer or the local
distributor.
Avoid touching hot surfaces while operating
the machine.
Caution
During normal operation, the base of the
machine must be installed or placed above
the wall socket.
When servicing or cleaning the machine,
make sure that the power cord is removed
from the wall socket.
O P E R A T I O N T E M P E R A T U R E
& T I M E R C O N T R O L
FIG. A
Solid State Controller
This controller has three (3) control features:
1. Temperature – May be set from
100°-425°F (38°-163°C)
2. Time – Time may be set from 1 second to
10 minutes.
3. Counter – Cycle counter counts the
number of applications from 1 to 9999 (see
additional Notes – Counter).
4. “2 Lower” (Fig. A) Refers to models using
upper and lower heated surfaces.
Controller Operation
1. Viewing the Modes of Operation:
To view the set points of temperature, timer
and counter, press MODE button to view the
desired mode of operation.
2. Changing Temperature:
Press MODE button until temperature is
displayed.
Press and hold SET button while pressing the
UP (↑) and DOWN (↓) arrow buttons to
desired temperature setting.
3. Changing Time:
Press MODE button until time is displayed.
2
Press and hold SET button while pressing the
UP (↑) and DOWN (↓) arrow buttons to
desired timer setting.
4. Resetting the Counter:
Press MODE button until the
counter is displayed.
To reset the counter (# of cycles),
simultaneously push UP (↑) or DOWN (↓)
arrow buttons (approx. 5 seconds).
Pressing Dough:
For best results, your dough should be
proofed before pressing, but it will also press
directly out of your refrigerator. Flour is not
required to press a crust and should not be
dusted on any part of the machine.
2. Press the On/Off button.
Note:
Initial temperature setting of 150°F has
been shown to be acceptable for most dough
formulations; however, you may have to
determine the best temperature for your own
dough by trial and error testing of your product
at different temperature settings.
3. Set the timer in accordance with the
following information:
2-4 seconds –For warm dough with
moderate yeast content.
2-6 seconds – For room temperature dough
with moderate yeast content.
6-8 seconds – For cold dough right out of the
refrigerator with low yeast content.
*Remember that the timer does not actuate
until the upper platen mates with the lower
platen and resistance is felt.
4. Set the thickness control lever to “thick” or
“thin” or anywhere in between these settings
as your product requires.
Note:
Diameter and thickness is determined
through experimenting with your own dough
and is a product of dough weight, temperature,
pressing time, and thickness setting.
5. Swing open the lower platen and
apply a quick spray of a good
water based food release on the lower
platen. Proluxe offers its own food release
spray NATURALLY CLEAR Model No.
DPPC1. (See our catalog and price list for
information.) This spray will not affect
the taste of your crust in any way.
6. Place your pre-portioned ball of dough in
the approximate center of the lower platen.
Add another dash of spray to the top of the
dough ball.
7. Close the platen and, with both hands,
press the two green buttons on each side of
the machine simultaneously.
8. Hold the buttons until resistance is felt
then release at once. The timer will actuate
and, when the time cycle is completed, the
upper platen will rise automatically (timer is
preset at the factory for six seconds, but this
is easily changed by following the upcoming
instructions.)
9. Remove the crust, place on a pan or peel,
add toppings and bake.
3
Warning: Incoming air to machine shall not
exceed 90psi as this will damage internal
parts and void the machine warranty.
R E C O M M E N D E D S E A S O N I N G
& C L E A N I N G P R O C E D U R E S
Before use you must properly season
your platens to prevent your dough from
sticking.
Tools Required:
●Food release
●Soapy water solution
●Washcloth
●Paper towels
DO NOT use steel wool or harsh abrasives, it
will you will cause costly damage.
1. Before cleaning make sure the
unit is turned off.
2. Spray lower platen with approved
food release/oil spray.
3. Wipe oil across lower platen with
paper towel.
4. Wipe oil across upper platen.
5. Mix a warm dish soap and water
solution.
6. Soak washcloth and wring to
remove excess water.
7. Wipe lower and upper platen with
damp cloth.
P R E V E N T A T I V E
M A I N T E N A N C E
Proluxe machines are relatively maintenance
free. For a long lifespan, the following
preventative maintenance should be
followed:
Daily Care:
1. Platens: Turn your machine off and allow
to cool down before attempting to clean.
These platens should only be cleaned with
mild soap and warm water then wiped off
with a clean, soft cloth or soft sponge.
2. Exterior surfaces: Wipe daily with mild
soap and warm water will do the job quite
nicely.
Service Problems:
Contact our factory at (800) 624-6717 (U.S.
only) or approved service agency. When
contacting the factory for information, parts
or service instructions, please provide the
serial number of the machine be provided.
This number can be found on the serial plate
located on the rear of the machine.
4
Apex X2 Troubleshoot Guide - Model #: DP2300
Problem
Cause
Action
Ref #
Power Button on
Digital Controller
face is depressed but
doesn’t turn on.
1. Power cord is not plugged in.
2. Circuit breaker is tripped off in the
site's breaker box.
3. Transformer has taken an
electrical surge and is damaged.
4. Check voltage on the secondary
side of the Transformer. If you read
12VDC then you are receiving
voltage to the controller.
5. Possible blown fuse.
1. Plug the power cord into wall
receptacle and power button.
2. Reset circuit breaker that the
grill is plugged into. Depress
Power Button to turn on.
3. Replace Transformer after you
check secondary side of
transformer. If working properly,
you should receive 12vdc.
4. Replace controller. Controller
should be on once the power
button is depressed.
5. Replace fuse.
68
-----
91
85
105
Digital Controller's
LED's are scrambled
or randomly erratic.
If when turning on,
the display will first
go to segment check
1. Possibly a component on the
Digital controller is damaged.
2. Control needs to reset.
Replace digital controller.
While unit is on unplug unit, wait
for 1 min. Then plug machine on
again and depress power button.
-----
85
Digital Controller on
startup goes through
LED segment check
(8888) then to
version # and then
loops back to to the
above reboot.
The relay driver on the digital control
may be blown.
Replace digital controller.
85
Digital display shows
PROB. No heat on
Upper Platen.
Sensor lost it's continuity as shown
on a muti-meter.
Disconnect prob that is open (no
continuity as shown on a multi-
meter. Must replace sensor
(RTD). Do not cut and splice new
sensor. Install new 2000 ohm
RTD sensor to under side of heat
platen and reconnect to the
controller.
41
5
When depressing the
tactile button
on digital controller,
nothing happens.
The tactile buttons under the overlay
may be not close enough to activate.
Same goes if the buttons are already
pressed by overlay without
depressing button.
Carefully (no too much at one
time
to avoid fracturing the traces on
the controller) tighten the nuts on
the back of the controller until
button activate. Same goes in
reverse if buttons are held down
by the overlay.
Digital display shows
relay and particular
zone is overheating.
Beeper not
functioning or
intermittent beeper
sound.
1. The relay on the switched side is
not opening to regulate temperature.
2. Beeper on digital control board
failed.
1. Replace the relay.
2. Replace digital controller board
92
85
If setpoint is reached
but slightly off in
temperature.
Offset may need to be calibrated and
adjusted.
Call (800) 624-6717 ext. 129 for
instructions.
Heater platen
overheating
If the relay (depending on the year of
the model) on the coil side are
receiving 12vdc indicates the
Controller is functioning properly.
On
the switching side of the relay, is
there 120 vac going to the heater in
question. If there is no voltage on
the to the switching side of the relay
to the heaters, the relay is not
working properly.
Replace relay If the controller's
heat-on LED is not lit indicating
the controller is working
properly.
92
Thickness crank on
top of press
turns endless
Set screws on crank may be loose.
Make sure the shaft is on thin
setting by turning counter
clockwise then tightening the
stacked allen screws (2 set
screws on top of each other) with
allen wrench.
A5
Dough not having
same thickness
across the press
dough.
Adjust upper platen for level press
Underneath the housing there is
4 stacked hex bolts sitting over
the upper platen attached to the
arm. The top bolts are called
locking bolts. The 4 larger hex
bolts below are adjustment bolts.
Break free the 4 locking bolts.
With an open end wrench adjust
the bolts (1/8 turn at a time).
11
And
12
6
After testing, tighten the locking
bolts making sure not to move
the larger adjustment bolts
Power is on but hear
a leaking of air
under the lower
platen / Swing Arm
while Press is idle.
The O'rings are warn allowing the air
to pass through the cylinder
The cylinder needs orings, gasket
and new cylinder grease. Request
instruction sheet and need to
order
P/N 110033 for the kit.
-----
Press does not close
when pressing
the two, green, start
buttons
1. Did not simultaneously press the
start buttons exactly at the same
time.
2. The Lower Platen switch mounted
on the base is not in contact to
complete circuit.
1. Try pressing both buttons
exactly at the same time. This is a
anti-tie-down safety feature.
2. Make sure the roller plunger
comes into contact (clicking
noise). This is also a safety feature
that both platens are aligned
before
2
After activation
lower platen and
when the cycle is
complete, the lower
Platen either is very
slow coming down or
doesn’t come down
at all.
The mMufflers on the solenoid valve
are dirty and now allowing air from
passing though.
Replace both solenoid valve
mufflers.
Upon activation, the
lower platen is slow
to come up and
down.
Filter encased in a black housing in
the back of the machine is
dirty.
Replace filter.
7
8
9
10
11
Apex X2 Part List - Model #: DP2300
ITEM #
DESCRIPTION
DP2300SE 208 ~ AC
QTY.
1
HOUSING, INSTRUMENTAL
11010252201
1
2
HEX BOLT STAINLESS STEEL, 1/4-20 X 1/2
BH142012S
3
3
NUT, LOCKING JAM (MACHINED)
11070
1
4
CLAMP, CABLE 1/2
CC12
2
5
AIR REGULATOR, DP2300 BLAZE
110130004
1
6
CLAMP, CABLE 3/8
CC38
1
7
DECAL LABEL FUSE 2 MIL MYLAR 1 COLOR BLACK
DLFUSE
1
8
ARM, MACHINED DP2300
11023002101
1
9
BOLT, SHOULDER 3/8 x 2
11023003
5
10
SPRING, DIE RED MEDIUM HEAVY DUTY
11020106
4
11
BOLT, HEX 1/4-20 x 5/8
BH142058
4
12
POWER DISTRIBUTION CABLE
110230068
1
13
TERMINAL BLOCK STAGE #5 DOUBLE
6015
1
14
SCREW, SET 8-32 x 1
SST8321
2
15
COVER, LEVELING SPRING
11023002
1
16
O-RING #2-243 N-70
MPSS062
1
17
POST COLLAR
1101751162301
1
18
SCREW, PAN HEAD PHILLIPS 8-32 x 3/8
SP83238
6
19
TERMINAL BLOCK #7
6017
1
20
WASHER, SAE #6
WSAE6
2
21
NUT, HEX 3/8-16
NH3816
1
22
SCREW, SET 1/4-20 x 1/2
SST142012
1
23
O-RING, SOFT BUNA-N
110230077
1
24
ALIGNMENT SWITCH ASSEMBLY
1101169341
1
25
HANDLE, SWING AWAY
11023004501
1
26
SCREW, PAN HEAD PHILLIPS 6-32 x 1/4
SP63214
2
27
PISTON RAM MACHINED DP2300
11023003001
1
28
COLLAR, STOP PIN
DP12504
2
29
BASE ASSEMBLY
11023001101
1
30
COVER PLATE, BASE
11054
1
31
POST GUIDE DP2300
11023004
1
32
SCREW, SET 3/8-16 X 1/2"
SST381612
7
33
SCREW,SET 3/8"-16 X 1/2", CONE POINT
SST381612CP
5
34
KNOB SWING
110017
1
35
WASHER, SAE #8
WSAE8
11
12
36
NUT, HEX 8-32
NH832
6
ITEM #
DESCRIPTION
DP2300SE 208 ~ AC
QTY.
37
NUT, HEX JAM 5/16-18
NHJ51618
2
39
FUSE BUSS 1 AMP
MPPF701R
1
40
FUSE HOLDER
MPPF708
1
41
SCREW, PAN HEAD PHILLIPS 2-56 x 1/4
SP25614
1
42
THRUST WASHER
11059
1
43
ADJUSTMENT SCREW
110230042
1
44
THRUST PLATE
DP15404
1
45
SCREW, SOCKET HEAD CAP, 1/4-20 x 1
SSH14201D
12
46
O-RING
MPSR138
2
47
O-RING PISTON ROD
62308
1
48
SCREW, SOCKET HEAD 1/4-20 X 3/4
SSH142034
3
49
PISTON ASSEMBLY
110230039
1
50
GASKET, PISTON 8"
MPSG140
1
51
PISTON, COVER
11013
1
52
FITTING, AIR 1/8" PIPE x 1/4
AQ69P4X2
3
53
FITTING, AIR 1/4" PIPE x 1/4" TUBE 90°
AQ69P4X4
7
54
TUBING, BLACK AIR LINE 1/4
TPE4014
4.16FT
55
RELAY, SOLID STATE
MPR90217
2
56
SCREW, PAN HEAD PHILLIPS 8-32 x 1/4
SP83214
2
57
SCREW, PAN HEAD PHILLIPS 8-32 x 1/2
SP83212
5
58
MARKER STRIP #5
MS6015
1
59
WASHER, INTERNAL TOOTH LOCK #8
WLIT8
6
60
POWER CORD
110573175
1
61
GUIDE PISTON POST
11072
1
62
BUSHING, GUIDE POST
MPSB070
1
63
ROD, THREADED
110230016
1
64
NUT, COUPLING 3/8-16 x 1-3/4
NC3816134
1
65
SCREW, SOCKET HEAD 3/8-16 x 4
SSH38164
1
66
TRANSFORMER
11096975
1
67
STRAIN RELIEF
3231
1
68
BOLT, HEX 5/16-18 x 1-1/2 PARTIALLY TREADED
BH51618112G5
4
69
WASHER SPLIT LOCK 5/16
WL516
4
70
WASHER, SAE 5/16
WSAE516
4
71
WASHER, STEEL .311 O.D. x .150 I.D. x .020 THICK
311150019
4
72
WIRE HARNESS
DP15450
1
73
CONTROL PANEL OVERLAY
ODP1300
1
74
MARKER STRIP #7
MS6017
1
13
75
FACIA CONTROL PLATE
11086027
1
ITEM #
DESCRIPTION
DP2300SE 208 ~ AC
QTY.
76
CONTROL, DIGITAL
110175116052
1
77
SPACER, NYLON
110969111
4
78
NUT, HEX 6-32
NH632
8
79
WASHER, INTERNAL TOOTH LOCK #6
WLIT6
8
80
SCREW, PAN HD 8-32 X 5/8
SP83258
2
81
SWITCH, MOM P/S OP SCREW ON GE
P9XPLOSO
3
82
GREEN MUSHROOM BUTTON SCREW ON
P9ARB3V
2
83
CONTACT N/O SCREW TYPE, GE #P9B10VN
110101751
3
84
BUTTON BLACK MUSHROOM SCREW ON GE
P9ARB3N
1
85
VALVE, QUICK EXHAUST
110559033
1
86
MUFFLER, 1/4 SUPER QUITE FLOW
110559029
3
87
PLUG, BUTTON 7/8, PLASTIC (BLACK)
PB78P
1
89
FEET, RUBBER
RF209
4
90
SCREW, BUTTON HEAD 1/4-20 X 5/8
SB142058
1
91
NIPPLE, BRASS 1/4 x 2
N142
1
92
BOLT HEX SLOTTED 8-32 x 1/4
BH83214
12
93
SCREW, SOCKET HEAD 5/16-18 X 1 DOMESTIC
SSH516181D
1
94
RTD SENSOR ASSEMBLY
110949110
2
95
CLAMP, CABLE 5/16
CC516
2
97
DP2000 INSULATION
1101171251
2
98
MANUAL DP2300S
MDP2300S
1
99
UPPER HEAT SHROUD
110230036
1
100
SHROUD, LOWER PLATEN
110230037
1
101
WIRE, TGGT, 14 GA
110069
13.25FT
102
TFE, SHRINK TUBING 7 AWG
110131
.66FT
103
TERMINAL, RING #6 14-16 GA (HI-TEMP)
1601HT
2
104
TERMINAL, RING #8 14-16 GA (BLUE)
1604
4
105
TERMINAL, QD 3/16 x 18-22 GA (PINK)
2280
2
106
WIRE, TFE 14 GA GREEN
WTFE14G
5.45FT
107
SLEEVING, PVC WIRE
OPVC1050
1.91FT
108
TFE NON SHRINK TUBING
110133
.50FT
109
TERMINAL, RING #6 x 18-22 GA, RED MOLEX
2202
4
110
VALVE SOLENOID
11017511604
1
111
SCREW, PAN HEAD 8-32 x 1-1/2 STAINLESS STEEL
SP832112S
2
112
MOUNTING BRACKET REGULATOR AND PANEL NUT PLASTIC
110130005
1
113
14-16 GA #10 FORK TERMINAL ISUL.
1626
2
114
SCREW, SET 1/4-20 X 3/8 CONE POINT
SST142038CP
1
14
115
SCREW, SET 1/4-20 X 1/4
SST142014
1
ITEM #
DESCRIPTION
DP2300SE 208 ~ AC
QTY.
A1
KITTED, UPPER PLATEN WITH WIRING ONLY
11017815474208K
1
A2
KITTED, UPPER PLATEN COMPLETE ASSEMBLY
11017815474208AK
1
A3
KITTED, LOWER PLATEN WITH WIRING ONLY
11017815432208K
1
A4
KITTED, LOWER PLATEN ASSEMBLY
11017815432208AK
1
A5
KITTED, SOLENOID VALVE ASSEMBLY
11017511604K
1
A6
ALIGNMENT SWITCH ASSY KIT
1101169341K
1
A7
REGULATOR AND FITTING KIT
DP15405K
1
15
16
Warranty & Return Policy
Proluxe warrants all products manufactured
by it against defects in workmanship or
materials from the date of purchase for a
period of 1 year on parts and labor. This
warranty applies to only equipment
purchased and used in the United States.
Warranty period shall begin when equipment
ships. Warranty travel will only be covered
for 60 miles.
ALL WARRANTY SERVICE CALLS MUST BE
APPROVED BY PROLUXE. IF THIS
PROCEDURE IS NOT FOLLOWED,
WARRANTY SERVICE WILL NOT BE
COVERED. WARRANTY SERVICE WILL BE
PAID ON STRAIGHT TIME, OVERTIME
WILL NOT BE COVERED.
E X C L U S I O N S
Wood & Gas Fired Ovens
Warranty applies to the main body of the
oven being steel / refractory and insulation
shall be free from defects in materials and
workmanship for a period of four years from
the date of purchase. The gas equipment
shall be free from defects in materials and
workmanship for a period of one (1) year
from the date of purchase. Lifetime warranty
against cracks on the oven floor.
Air Compressors
Are excluded from this warranty, but Proluxe
may act as a warranty expeditor in certain
instances regarding these compressors. The
air compressor manufacturer provides a
limited warranty and a copy of this warranty
is furnished with all compressors sold by
Proluxe. For prompt handling of compressor
warranty claims the instructions of the
compressor manufacturer must be adhered
to.
Special Order Equipment and
Accessories
Cannot be canceled and are not returnable
unless defective within the terms of this
warranty.
In no event shall Proluxe be liable for
consequential damages arising out of the
failure of any of its products if operated
improperly or caused by normal wear or
damaged by operator abuse.
Limited Lifetime Warranty on
Heating Elements
If replacement is needed, Proluxe will send
the new part at no charge but labor will not
be covered unless the unit is still under the 1
year manufacturer warranty.
R E T U R N E D M E R C H A N D I S E
P O L I C Y
Should it become necessary to return any of
the company’s products, the following
instructions must be adhered to: First,
contact our customer service department for
approval and a return authorization number.
Please have the serial number of your item
available at that time. All merchandise must
be shipped freight prepaid by customer or
service agency. Subject to the inspection of
the product by the company, a restocking
charge of 20% of the Net purchased price
17
paid to Proluxe will be assessed.
Merchandise may not be returned for credit
without prior written approval of Proluxe.
Collect shipments will not be accepted. No
returns after 60 days of original shipment
date on machines. Purchased parts may not
be returned after 30 days. If upon inspection
by Proluxe or its authorized agent it is
determined the equipment has not been used
in an appropriate manner, has been modified,
or has not been properly maintained, or has
been subject to misuse, misapplication,
neglect, abuse, accident, unauthorized
modification, damage during transit, delivery,
fire, flood, act or war, riot or act of God, then
this warranty shall be deemed null and void.
T E R M S & C O N D I T I O N S
1. Price List prices are suggested retail prices
and are shown in U.S. Dollars.
2. Terms of Payment: 1% 10 days, NET 30
days.
3. New Accounts: Satisfactory credit
information must be provided before open
account status can be extended.
Unless agreed otherwise, all shipments will
be made C.O.D., Cash in advance.
4. Pricing: Prices, specifications, model
numbers, capacities and accessories are
subject to change without notice.
5. Freight/Routing: Method of shipment will
be determined by Proluxe unless otherwise
advised by purchaser.
6. Damaged Claims: All merchandise shipped
at purchaser’s risk. Inspection must be made
by purchaser at time goods are received. If
goods are damaged, the PURCHASER shall
request that the agent of the transportation
company make a written notation on the
proper shipping documents immediately and
then file a claim for damages.
Note
: Goods damaged in shipping are
non-returnable.
7. Returns: Machines may not be returned
after 60 days. Purchased parts may not be
returned after 30 days. A restocking fee of
20% will be assessed on non-warranty
returns.
8. Taxes: Prices indicated herein DO NOT
include State, Federal, Local or foreign taxes
or duties, nor do they include fees, permits,
insurance or other levies, all of which are the
responsibility of the purchaser.
9. All orders are subject to acceptance by
Proluxe.
10. Possession of this price list shall not be
considered an offer to sell.
18
Table of contents
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