Promate PM1100i User manual

Operator Manual
PORTABLE INVERTER GENERATOR
IMPORTANT – Please make certain that persons who are to use this
equipment thoroughly read and understand these instructions and any
additional instructions provided prior to operation.
Record the model and serial numbers of your Generator below:
Model No._____________________ Serial No._______________________
PM1100i
PM2100i
Degree of Protection: IP23

FOREWORD
Thank you for purchasing our product. This operator manual is for proper
handling, minor checking and maintenance of the generator. Before using
your generator: Please read these instructions completely and carefully in
order to make the best use of it as well as operate it safely. Due to
constant efforts to improve our products, certain procedures and
specifications are subject to change without notice, if you have any
questions, please contact Promate Service.
CONTENTS
1 Safety Precautions 3
2 Controls and Features 4
3 Before Starting 6
3-1 Add Engine Oil 6
3-2 Add Fuel 6
4 Operation 7
4-1 Starting the Engine 7
4-2 Economy Control Switch 8
4-3 Battery Charging 8
4-4 Stopping the Engine 8
5 Maintenance and Storage 10
5-1 Engine Maintenance 11
5-2 Cleaning 11
5-3 Generator Maintenance 11
5-4 Service and Storage 12
6 Specifications 13
7 Troubleshooting 14
8 Service Information 15
Generator Exploded View 16-23

1. Safety Precautions
The electric power generated by the gasoline engine of the generator can be used for many
kinds of electric appliances. When handling it, please keep to the following matters. Please
make sure you review each precaution carefully.
EXHAUST PRECAUTIONS
•Never inhale exhaust gasses. They contain
carbon monoxide, a colorless, odorless
and extremely dangerous gas which can
cause unconsciousness or death.
•Never operate the generator indoor or in
a poorly ventilated area, such as tunnel,
cave, etc. Exercise extreme care when
operating the generator near people or
animals. Keep the exhaust pipe free of
foreign objects.
REFUELING PRECAUTIONS
•Do not refuel indoors or in a poorly
ventilated area. Be sure to stop the
generator prior to refueling. Do not overfill
the tank. If fuel is spilt, wipe it away
carefully before starting the engine.
WHEN CHARGING THE BATTERY
•Battery electrolyte contains sulfuric acid.
Be careful of your eyes, skin and clothing.
Flush thoroughly with water and get
prompt medical attention in case of
contacts, especially if your eyes are
affected.
•Charge the battery in a fully ventilated
place.
•Be sure to confirm battery polarity.
OTHER SAFETY PRECAUTIONS
•Be careful of hot parts.
The muffler and other engine parts become
very hot while the engine is running or just
after it has stopped. Operate the engine in
a safe area and keep children away from
the running engine.
• Where to use the generator
Do not use it near flammables. Use it
more than 1 meter away from buildings or
any other facilities.
• When using the generator
Do not tip or move.
Do not cover it with a box or fence it
around.
Never unscrew the dipstick when using the
generator set, or else scald will be
caused
by ejective oil. Do not touch the
generator
in the rain. And, do not
splash water or
touch with wet hand.
• To avoid an electric shock, ground the
generator from the ground terminal.
•
Avoid using generator at the place where the
ground is not firm.
• Never connect generator to the wiring of a
power company.
3
3

2. Controls and Features
Read this owner's manual before operating your generator. Familiarize yourself with the
location and function of the controls and features. Save this manual for future reference.
Generator
(1) Carrying Handle
(2)
Fuel Lever Vent
(3)
Fuel Cap
(4) Control Panel
(5)
Recoil Starter
(6)
Muffler/Spark Arrester
(7)
Spark Plug Access Cover
(8)
Maintenance Cover
(9)
Choke
(10)
Engine ON/OFF Switch
(11)
Economy Control Switch
PM2100i
PM1100i
4

Control Panel
PM1100i
PM2100i
Notice: Total power drawn from all receptacles must not exceed the name plate rating.
1. Ground Terminal
2. 1 x 12V DC Outlet
3. 230V Duplex
4. DC Circuit Breaker
5. Output Ready Indicator Light
6. Overload Indicator Light
7. Low Oil Warning Indicator Light
8. Economic Control Switch
9. Engine Switch
10. Fuel Valve Knob
11. Choke
12. Recoil Starter
5

3. Before Starting
Your generator requires some assembly. This unit
ships from our factory without oil.
It must be
properly serviced with fuel and oil before
operation.
3-1. Add Engine Oil
DO NOT attempt to crank or start the engine before
it has been properly filled with the recommended
type and amount of oil. Damage to the generator as
a result of failure to follow these instructions will
void your warranty.
We recommend to use SAE 10W-30 API SL oil or 4-
cycle automotive oil for best performance. Other
high-quality detergent oils (API SL or higher) are
acceptable.
1. Place the generator on a flat, level surface.
2. Loosen the cover screw and remove the
maintenance cover.
PM1100i PM2100i
3. Remove oil fill cap/dipstick to add oil.
PM1100i PM2100i
4. Add 0.34 qt (0.32 L) of oil and replace oil
fill cap/ dipstick. Check engine oil level daily
and add as
needed.
5. Check engine oil level daily and add as needed.
The engine is equipped with a low-oil-shutoff and will
stop when the oil level in the crankcase falls below the
threshold level.
Check oil often during the break-in period. Refer to
the Maintenance section for recommended service
intervals.
3-2. Add Fuel
1. Use clean, fresh, regular UNLEADED fuel.
2.
DO NOT use unapproved gasoline fuel.
3. DO NOT mix oil in gasoline fuel.
4.
DO NOT modify engine to run on alternate
fuel.
5.
DO NOT light a cigarette or smoke when filling
the fuel tank.
Avoid generator damage. Failure to follow Operator’s
Manual for fuel recommendations voids warranty.
When Adding Fuel
1. Remove the fuel fill cap and clean the area
around it.
2. Slowly add UNLEADED fuel to the fuel tank.
3. Install the fuel cap and wipe up any spilled
gasoline cleanly before starting the engine.
•DO NOT overfill the tank.
•DO NOT fill above the red line indicator. This
will allow expansion in hot weather.
•DO NOT fill fuel tank indoors.
•
DO NOT fill fuel tank when the engine is
running or hot.
•
DO NOT light cigarettes or smoke when
filling the
fuel tank.
6

Grounding
Your generator must be properly connected to an
appropriate ground to help present electrical
shock.
Failure to properly ground the generator can
result in electric shock.
•A ground terminal connected to the frame of
the generator
has been provided on the power
panel. For remote
grounding, connect of a
length of heavy gauge (12 AWG
minimum)
copper wire between the generator ground
terminal and a copper rod driven into the
ground. We
strongly recommend that you
consult with a qualified electrician to ensure
compliance with local electrical codes.
4. Operation
Generator Location
•Keep the area clear of inflammables or other
hazardous materials.
•Select a place that is dry, well-ventilated, and
protected from the weather.
•Keep the exhaust pipe clear of foreign objects.
•Keep the generator away from open flame.
•Keep the generator on a stable and level
surface.
•Tilting can cause fuel spillage.
•DO NOT block the generator air vents.
•Operate this generator ONLY outside far away
from windows, doors, and vents, to reduce the risk
of carbon monoxide gas from potentially
accumulating towards occupied spaces.
•Install battery-operated carbon monoxide alarms.
Smoke alarms cannot detect carbon monoxide
gas.
If you start to feel sick, dizzy, or weak while using this
generator, shut it off and get to fresh air IMMEDIATELY.
See a doctor. You might have carbon monoxide
poisoning.
4-1 Starting the Engine
1. Before starting the generator, check for loose
or missing parts, and for any damage which
may have occurred.
2. Check the oil level and fuel.
3. Disconnect all electrical loads from the generator.
NEVER start or stop the generator with electrical
devices plugged in.
4. Turn the fuel cap vent level to the “ON” position.
5. Turn the fuel valve to the “ON” position.
6. Set the choke lever to the “START” position.
PM1100i
PM2100i
7. Push the engine switch to the “ON” position.
PM1100i
PM2100i
6
7

8. Pull the recoil starter slowly until resistance is
felt, and then pull away.
PM1100i
PM2100i
9. As soon as the engine warms up, set the choke
to the “RUN” position.
PM1100i
PM2100i
Allow the generator to run at no load for a few
minutes upon each initial start-up to stabilize the
engine.
If the engine starts but does not stay running make
certain that the generator is on a flat, level surface.
The engine is equipped with a low oil sensor that will
prevent the engine from running when the oil level
falls below a critical threshold.
4-2 Economy Control Switch
The Economy Control switch can be activated in order
to
minimize fuel consumption and noise while operating
the unit during times of reduced electrical output,
allowing
the engine speed to idle during periods of non-
use. The engine speed returns to normal when an
electrical load is
connected. When the economy switch
is off, the engine
runs at normal speed continuously.
PM1100i PM2100i
For periods of high electrical load or momentary
fluctuation, the Economy Controls Switch should be
turned OFF.
4-3 Battery Charging
The DC receptacle should ONLY be used for charging
12V automotive type batteries. The DC charging output
is not regulated. When using the DC output, turn the
Eco-
Throttle switch to the "OFF" position.
Do not start the vehicle while the battery charging
cable is connected and the generator is running.
The vehicle or the generator may be damaged.
Be sure all electric devices including the lines
and
plug connections are in good condition before
connection to the generator.
1. Before connecting the battery charging cable to a
battery that is installed in a vehicle, disconnect
the vehicle battery ground cable from the
negative (-)
battery terminal.
2. Plug the battery charging cable into the DC
receptacle of the generator.
3. Connect the red (+) battery charger lead to the
red
(+) battery terminal.
4. Connect the black (-) battery charger lead to the
black (-) battery terminal.
5. Start the generator.
4-4 Stopping the Engine
1. Turn off and disconnect all electrical loads from
the generator. NEVER start or stop the
generator with electrical devices plugged in.
2. Push the engine switch to the “OFF” position.
PM1100i
PM2100i
7
8

3. Turn the fuel valve to the “OFF” position.
4. Turn the fuel cap vent lever to the “OFF”
position.
Do not Overload the Generator
Capacity
Follow these simple steps to calculate the running and
starting watts necessary for your purposes.
1. Select the electrical devices you plan on running at
the same time.
2. Total the running watts of these items. This is the
amount of power you need to keep your items
running.
3. Identify the highest starting wattage of all devices
identified in step 1. Add this number to the number
calculated in step 2. Surge wattage is the extra
burst of power needed to start some electric driven
equipment. Following the steps listed under "Power
Management" will guarantee that only one device
will
be starting at a time.
Power Management
Use the following formula to convert voltage and
amperage to watts:
Volts x Amps =Watts
To prolong the life of your generator and attached
devices, follow these steps to add electrical load:
1. Start the generator with no electrical load
attached.
2. Allow the engine to run for several minutes to
stabilize.
3. Plug in and turn on the first item. It is best to
attach
the item with the largest load first.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.
Never exceed the specified capacity when adding
loads to the generator.
Wattage Reference Chart
Use the chart to determine approximate wattage
requirements for your equipment.
Item
Running
Watts (A)
Starting
Watts (B)
Essentials
Light Bulb
100
Refrigerator/ Freezer
1200
2400
Freezer
500
500
Sump Pump
600
1800
Well Pump 1HP
2000
4000
Water Heater
4000
Security System
180
AM/FM Radio
300
Garage Door Opener 1/2 HP
500
600
Battery Charger 12V DC
110
Heating/Cooling
Air Conditioner 12000 BTU
1700
2500
Fan
300
600
Furnace Fan 113 HP
1200
2000
Home Appliances
Microwave OOOW
1000
Electric Range - One Element
1500
Electric Skillet
1250
Coffee Maker
1500
Clothes Washer
1200
Entertainment
CD/DVD Player f VCR
100
Stereo Receiver
450
Television 27"
500
PC with 15" Monitor
800
Job Site
Belt Sande r 3"
1000
1500
Bench Grinder 6"
700
1500
Circular Saw
1500
1500
Compressor 1 112 HP
2500
2500
Edge Trimmer
500
500
Hand Drill 1/2"
1000
1000
Lawn Mower
1200
1800
Paint Sprayer
600
1200
Table Saw
2000
2000
Overload Operation
The overload indicator light will turn on when the
load
exceeds 900W (for PM1100i), or 1600W (for
PM2100i). If the load exceeds 1000W (for
PM1100i), or 2000W (for PM2100i), the light will
blink and cut power to the receptacles in 3
minutes. To
recover the power, you must shut off
the engine, wait 5
seconds, and restart the
generator.
9

0.6m – 0.7mm
0.024 – 0.028 in.
5. MAINTENANCE AND STORAGE
The owner/operator is responsible for all periodic
maintenance.
Never operate a damaged or defective generator.
Tampering with the factory set governor will avoid your
warranty.
Improper maintenance will avoid your warranty.
Maintenance, replacement, or repair of emission
control devices and systems may be performed by
any non-road engine repair establishment or
individual.
•Complete all scheduled maintenance in a
timely manner.
Correct any issue before
operating the generator.
5-1 Engine Maintenance
To prevent accidental starting, remove and
ground spark
plug wire before performing any
service.
Oil
Change oil when the engine is warm. Refer to
the oil
specification to select the proper grade
of oil for your
operating environment.
1. Loosen the cover screws and remove the
maintenance cover.
2. Remove the oil filler cap.
3. Tilt the generator on its side and allow the
oil to drain completely.
4. Add 0.34 qt (0.32 U of oil and replace oil
fil I cap/dipstick.
5. Reinstall the maintenance cover and
tighten the covers screw.
6. Dispose of used oil at an approved waste
management facility.
Oil Cont’d
Spark Plugs
1. Remove the maintenance cover.
2. Remove the spark plug cable from the spark
plug.
3. Use the spark plug tool that shipped with
your
generator to remove the plug. Remove
the spark plug
access cap and insert the
spark plug tool through this hole.
4. Remove the spark plug.
5. Inspect the electrode on the plug. It must be
clean
and not worn to produce the spark
required for
ignition.
6. Make certain the spark plug gap is 0.6 - 0.7
mm
(0.024 - 0.028 in.).
7.
Carefully thread the plug into the engine.
8.
Use the spark plug tool to firmly install the
plug.
9.
Attach the spark plug cap to the plug.
10.
Reinstall the spark plug access cap, and
9
10

maintenance cover.
Air Filter
PM1100i PM2100i
1. Remove the maintenance cover.
2. Locate the air filter plastic cover. Remove
the screw using a Phillips head screwdriver.
3. Remove the foam element.
4. Wash in liquid detergent and water.
Squeeze
thoroughly dry in a clean cloth.
5.
Saturate in clean engine oil.
6. Squeeze in a clean, absorbent cloth to
remove all
excess oil.
7. Place the filter in the assembly.
8. Reattach the air filter cover.
9. Reinstall the maintenance cover and
tighten the
cover screw securely.
5-2 Cleaning
z
DO NOT spray engine with water.
Water can contaminate the fuel system.
•Use a damp cloth to clean exterior surfaces
of the engine.
•Use a soft bristle brush to remove dirt and
oil.
•Use an air compressor (25 PSI) to clear
dirt and debris
from the engine .
Adjustments
The air-fuel mixture is not adjustable. Tampering
with
the governor can damage your generator
and your
electrical devices and will void your
warranty.
Maintenance Schedule
Follow the service intervals indicated in the
following
maintenance schedule.
Service your generator more frequently when
operating in adverse conditions.
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
Every 8 hours or daily
Change oil
Every 8 hours or daily
Clean air filter
Change oil if operating under heavy load or in hot
environments
Every 8 hours or daily
Change oil
Clean/Ad1ust spark plug
Check/Adjust valve clearance
Clean spark arrester
Clean fuel tank and filter
Every 8 hours or daily
Replace fuel line
5-3 Generator Maintenance
Make certain that the generator is kept clean
and stored properly. Only operate the unit on a
flat, level surface in
a clean, dry operating
environment. DO NOT expose the
unit to
extreme conditions, excessive dust, dirt,
moisture or corrosive vapors.
DO NOT use a garden hose to clean the
generator.
Water can enter the generator through the
cooling slots and damage the generator
windings.
Spark Plugs
PM1100i PM2100i
10
11

Use a soft bristle brush to remove dirt and oil.
Use an air compressor (25 PSI) to clear dirt and
debris
from the generator.
Inspect all air vents and cooling slots to ensure
that they
are clean and unobstructed.
5-4 Service and Storage
Infrequent Service
Difficulty in starting the engine of the generator
may result if the unit is used infrequently.
What to do:
1. Run the generator at least 30 minutes every
month.
2. Run the generator, then close the fuel shut-off
valve and allow the unit to run until the engine
stops.
3. Move the engine switch to the “OFF” position.
Long Term Storage
When the generator is not being operated or is
being stored for more than a month:
1. Allow the engine to cool completely before
storage.
2. Clean the generator according to the
instructions in the Maintenance section.
3.
Remove the maintenance cover. Drain all fuel
completely from the fuel line and carburetor
to
prevent varnish build up.
4.
Remove the spark plug cap, then pull the
recoil grip 3 times to drain the gasoline from
the carburetor jets.
5. Change the engine oil.
6. Remove the spark plug and pour about a
tablespoon
of oil into the cylinder. Crank the
engine slowly to
distribute the oil and
lubricate the cylinder.
7.
Reattach the spark plug.
The generator should be started at least once
every 14
days and allowed to run for at least 20
minutes. storage.
We recommend using a fuel stabilizer. A fuel
stabilizer will minimize the formulation of fuel
gum deposits during storage. The fuel stabilizer
can be added to the gasoline in the fuel tank, or
into the gasoline in a storage container.
NEVER use water to clean your generator.
12
11

-20
0
20
40
60
80
100
120
-20
0
20
40
60
80
100
120
6. SPECIFICATIONS
PM1100i
Engine Specification
PM2100i
Engine Specification
- Displacement………………………………………. 50cc
- Type………………………………………. 4-stroke OHV
- Start Type………………………………………….Recoil
Generator Specifications
- Rated Power…………………………………… 900 Watts
- Maximum Power…………………………1000 Watts
- Phase………………………………………………. Single
- Fuel Capacity………………. 0.74 gallon (2.8L)
- Gross Weight……………………. 43.6lbs. (17.5kg)
- Net Weight…………………………. 33.1lbs. (15kg)
- Height…………………………. 15.8inches (40cm)
- Width………………………... 11 .3 inches (28.5Cm)
- Length………………………. 19.2 inches (48.5cm)
Fuel
Fuel capacity is 0.74 gallon (2.8 L). Use regular
unleaded gasoline with a minimum octane rating of
85 and an ethanol content of less than 10% by
volume.
Oil
Use 10W-30 4-Cycle automotive oil. Oil capacity
is 0.34 qt (0.32L).
Please reference the following
chart for recommended oil types for use in the
generator.
Spark Plugs
Recommended replacement spark plug:
- NGK CR4HSB or equivalent
Make certain the spark plug gap is 0.6 - 0.7 mm
or (0.024 - 0.028 in.).
Valve Clearance
Intake: 0.08 - 0.10 mm (0.003 - 0.004 in.)
- Exhaust: 0.08 - 0.10 mm (0.003 - 0.004 in.)
- Displacement………………………………………. 80cc
- Type………………………………………. 4-stroke OHV
- Start Type………………………………………….Recoil
Generator Specifications
- Rated Power…………………………………… 1600 Watts
- Maximum Power…………………………… 2000 Watts
- Phase………………………………………………. Single
- Fuel Capacity……………………. 0.9 gallon (3.4L)
- Gross Weight……………………… 60.8lbs. (27.6kg)
- Net Weight……………………………… 44lbs. (20kg)
- Height………………………… 16.7inches (42.5cm)
- Width………………………...... 11 .6 inches (29.5Cm)
- Length…………………………. 19.1 inches (48.5cm)
Fuel
Fuel capacity is 0.9 gallon (3.4 L). Use regular
unleaded gasoline with a minimum octane rating of
85
and an ethanol content of less than 10% by
volume.
Oil
Use 10W-30 4-Cycle automotive oil. Oil capacity
is 0.42 qt (0.4L). Please reference the following
chart for recommended
oil types for use in the
generator.
Spark Plugs
Recommended replacement spark plug:
- NHSP E6RTC, NGK BPR6HS or equivalent
Make certain the spark plug gap is 0.6 - 0.7 mm
or
(0.024 - 0.028 in.).
Valve Clearance
Intake: 0.1 mm (0.004 in.)
- Exhaust: 0.1 mm (0.004 in.)
5W-30
30
10W-30
Degrees Fahrenheit (Outside)
*Use 4-Cycle Automotive Oil
5W-30
30
10W-30
Degrees Fahrenheit (Outside)
*Use 4-Cycle Automotive Oil
13

7. TROUBLESHOOTING
Problem Cause Solution
Generator will not start
No fuel Add fuel
Faulty spark plug Replace spark plug
Unit loaded during start up Remove load from unit
Generator starts but runs roughly
Low oil level
Fill crankcase to the proper level
Place generator on a flat, level
surface
Choke in the wrong position. Adjust choke.
Spark plug wire loose Attach wire to spark plug
Generator shuts down during
operation
Out of fuel Fill fuel tank
Low oil level
Fill crankcase to the proper
level. Place generator on a flat,
level surface
Generator cannot supply enough
power or
overheating
Generator is overloaded Review load and adjust. See
"Power Management"
Insufficient ventilation Check for air restriction. Move
to a well-ventilated area
No AC output
Cable not properly connected Check all connections
Connected device is defective Replace defective device
Circuit breaker is open Reset circuit breaker
Faulty brush assembly Replace brush assembly (Service
Center)
Faulty AVR (auto voltage regulator) Replace AVR (Service Center)
Loose wiring Inspect and tighten wiring
connections
Other Contact the help line.
Repeated circuit breaker tripping
Overload Review load and adjust. See
"Power Management"
Faulty cords or device
Check for damaged, bare or
frayed wires.
Replace defective
device
14

8. SERVICE INFORMATION
HOW TO ORDER REPLACEMENT
PARTS
Even quality-built equipment such as the
generator you have purchased will need
occasional replacement parts to maintain its
good condition over the years.
To order replacement parts and consumable
parts, please contact Promate Service (details
below) and be ready with the following
information:
1. Model No., Serial No. and all
specifications that are shown on
the Model No./Serial No. plate.
2. Part number or numbers as shown
in the Parts List section.
3. A brief description of the trouble
with the generator.
LIMITED WARRANTY
Warranty Coverage: Powertech Asia Pacific
Inc., (the Company) warrants to the original
retail customer that it will repair or replace,
free of charge, any parts found by the
Company or its authorized service
representative to be defective in material or
workmanship. This warranty covers the cost
of replacement parts and labor for defects in
material or workmanship.
Not Covered:
•Shipping/Handling charges for sending
the product to the Company or its
authorized service representative for
warranty service. Shipping/Handling
repaired or replaced products back to the
customer; these charges must be borne
by the customer.
•If a separate operator's manual and
engine warranty from the engine
manufacturer is included with this
product, only that warranty will apply to
the engine.
•Damage caused by abuse, accident, the
effects of corrosion, erosion and normal
wear and tear.
•Warranty is void if the customer fails to
install, maintain and operate the product
in accordance with the instructions and
recommendations of the Company set
forth in the owner's manual, or if the
product is used as rental equipment.
•The Company will not pay for repairs or
adjustments to the product, or for any
costs of labor performed without the
Company's prior authorization.
•Consumable parts such as battery, spark
plugs, and air cleaner.
Warranty Period: One (1) year from the date
of purchase on products used solely for
consumer applications; if a product is used for
business or commercial applications,
the warranty period will be limited to ninety
(90) days from the date of purchase.
For warranty service, the customer must
provide dated proof of purchase and must
notify the Company within the warranty
period.
EXCLUSIONS AND LIMITATIONS: THE
COMPANY MAKES NO OTHER WARRANTY OF
ANY KIND, EXPRESS OR IMPLIED. IMPLIED
WARRANTIES, INCLUDING WARRANTIES OF
MERCHANTABILITY AND OF FITNESS FOR A
PARTICULAR PURPOSE, ARE HEREBY
DISCLAIMED. THE WARRANTY SERVICE
DESCRIBED ABOVE IS THE EXCLUSIVE
REMEDY UNDER THIS WARRANTY;
LIABILITY FOR INCIDENTAL AND
CONSEQUENTIAL DAMAGES IS EXCLUDED
TO THE EXTENT
PERMITTED BY LAW.
This warranty gives you specific legal rights,
and you may also have other rights which
vary from state to state. Some states do not
allow a disclaimer of implied warranties or the
exclusion or limitation of incidental and
consequential damages, so the above
disclaimers and exclusions may not apply to
you.
CONTACT THE POWERTECH Asia Pacific Inc.,
PRODUCT SERVICE DEPARTMENT AT (02) 8 638 1569 | ([phone]
[e-mail] www.facebook.com/PromateServicePH/
15

Parts Diagram: Promate PM1100i
16

Parts List: Promate PM1100i
No.
Alias
Description
Note
1 GB5789 M6X15 FLG. BOLT M6 y 15 4
2 0910.200604.30 MOUNT RUBBER BASE SETTING 4
3 GB61177.1 m6 NUT M6 4
4
0910.200601.30
BASE SETTING
1
5 02.006002.00 NUT M6 6
6 02.005002.00 NUT M5 9
7 GB5789 M6X12 FLG. BOLT M6 Y 12 7
8
06.009001.10
Clip
3
9 0910.070011.09 PIPE FUEL 1
10 GB845 ST3.5X13 SELF-TAPPING SCREW 3.5X13 1
11 0910.126100.00 TCI UNIT 1
12
0910.200101.30
FRONT COVER ASSY
1
13 0910.200105.30 MAINTENANCE COVER 1
14 GB9074.4 M4X14 SCREW&WASHER ASSY M4 y 14 6
15
08.006002.00
BOLT M6 y 20
4
16
GB818 M6X20
SCREW M6 y 20
2
17 GB818 M4X10 SCREW M4 y 10 1
18 168.070001.00 FUEL KNOB 1
19 0910.200106.30 PROTECTOR 1
20
GB818 M5X10
SCREW M6 y 10
2
21 GB823 M4X14 SCREW M4X14 1
22 0910.070400.00 FUEL COCK COMP. 1
23
GB845 ST2.9X13
SELF-TAPPING SCREW 2.9X13
2
24 GB5789 M6X16 FLG. BOLT M6 y 16 1
25 0910.200300.31 COVER RH(LOWER) 1
26 GB818 M5X14 SCREW M5 y14 10
27 GB818 M5X20 SCREW M5 y 20 3
28
0910.200300.30
COVER RH (UPPER)
1
29 0910.200502.30 SETTING, SPILL PREVENTION 1
30 GB845 ST3.5X13 SELF-TAPPING SCREW 3.5X9.5 3
31
0902.220002.00
MOUNT RUBBER, CONTROLER
1
32 0910.221000.31 CONTROLER ASSY 1
33 0910.070009.30 BRACKET, FUEL TANK 1
34 IV02.P-00000000 PARALLEL TERMINAL 1
35
504.190600.00
RECTIFIER
1
36 0910.200024.00 FIXED NUT 1
37 14.008095.00 BUFFER 2
38 0910.070011.05 PIPE, FUEL 1
39
06.105001.10
CLIP
4
40 152.070300.01 PIPE, FUEL 1
41 0910.071000.30 FUEL TANK ASSY 1
42 0910.070300.00 FUEL FILTER 1
43
0902.070300.00
FUEL TANK CAP COMP.
1
44 0910.073000.00 FUEL PUMP ASSY 1
45 GB845 ST6.3X22 SELF-TAPPING SCREW 6.3X22 2
46 0910.070011.07 PIPE, FUEL 1
47
0910.070900.00
DIAPHRAGM TUBE COMP.
1
48 0910.B1 ENGINE 1
49 0910.200401.30 SUPPORTER, BACK COVER 1
50 0910.200505.30 MAINTENANCE COVER 1
51
GB818 M5X16
SCREW M5 y 16
1
52 GB845 ST4.2X16 SELF-TAPPING SCREW 4.2X16 1
53 0910.200200.30 COVER COMP. LH. 1
54 GB5789 M6X8 FLG. BOLT M6 y 8 2
55
0902.200605.00
MOUNT RUBBER, ENGINE
4
56 0910.210016.00 SPEED LIMITER 1
57
GB6177 M4
NUT M4
4
58 ST02FD-05302007 OVERLOAD PROTECTOR (10A) 1
59 GB5783 M5X14 NUT M5 y 14 1
60 GB6170 M2 NUT M2 4
61
0910.210100.30
PANEL COMP.
1
62 ST02FD-05502007 PLUG BASE 1
63 GB819 M4U14 SCREW M4 y 14 4
64 GB41 M5 NUT M5 2
65
GB97.1° 5
FLAT WASHER
≌
5
1
66 0902.210001.00 PARALLEL TERMINAL 2
67 22.012001.02 COMMUNICATION RECEPTACLE 1
68 GB97.1° 2 FLAT WASHER ≌2 4
69 GB859 SPRING WASHER ≌ 2 4
70
GB818 M2X10
SCREW M2 y 10
4
71 21.003000.10 SWITCH FLAMEOUT 2
72 ST02FD-05402001 SOCKET (12V) 1
17

Engine Parts Diagram: Promate PM1100i
18

Engine Parts List: Promate PM1100i
No. Alias Description Note
1
GB845 ST4.8X16
SELF-TAPPING SCREW ST4. 8X16
7
2 0910.190006.00 RUBBER, END COVER 1
3 0910.190003.00 GENERATOR END COVER 1
4 GB5789 M6X12 FLG. BOLT M6X12 5
5
0910.190001.00
FAX, ENGINE
1
6 GB6170 M10X1.25 HEX. NUT M10 2
7 GB97.1 @0/ WASHER Փ10 2
8 0910.191200.00 ROTOR COMP. 1
9
GB9074.14 M6X25
SCREW&WASHER ASSY M6X25
2
10 0910.191100.30 STATOR COMP. 1
11 GB5789 M5X16 FLG. BOLT M5X16 3
12
0910.190002.00
END COVER
1
13
GB5789 M5X12
FLG. BOLT M5X12
10
14 0910.081300.00 MUFF. PROTECTOR ASSY RH 1
15 0910.080008.00 SPRING 2
16 GB6175 M6 HEX. NUT M6 2
17
0902.100001.00
GSKT., EXT.
1
18 0910.101100.00 MUFF., SYS. 1
19 0910.101300.00 COVER, UNDERSIDE 1
20
0902.101501.00
CAP, MUFF
1
21 0902.101502.00 METAL FILTER, EX. 1
22 06.025002.20 CLIP 1
23 0910.061006.00 SPRING, STARTER RETURN 1
24
0910.061200.30
GUIDE, ROPE HANDLE
1
25
0910.061005.00
GRIP, STARTER
1
26 0910.061012.00 COVER, GRIP 1
27 0910.061002.00 PATCHET, STARTER 2
28
0910.061100.00
CASE COMP., RECOIL STARTER
1
29 0910.061001.00 PULLEY, RECOIL STARTER 1
30 10.351400.00 ROPE 1
31 0910.061009.00 SPRG. PAW; GUIDE 1
32
0910.061007.00
PAWL GUIDE
1
33 0910.061008.00 SCREW, PAWL GUIDE 1
34 0910.061009.00 FAN COVER COMP. 1
35 0910.080100.00 BUILD UP, FLYWHEEL 2
36
0910.120100.00
FLYWHEEL COMP.
1
37 12.020038.10 OIL SEAL 1
38 0910.030100.00 CRANKCASE 1
39 GB/T 276 6004/P6 BEARING 2
40
ST160F-1110106
INNER WASHER, GEAR
1
41 0910.040106.00 COVER, CAM 1
42 0910.040104.00 FLYWEIGHT 1
43 0910.040103.00 SPRING DECOMPRESS 1
44
0910.040107.00
CAM
1
45 0910.040101.00 CAM SHAFT 2
46 GB1099. 1 3X5X13 SEM. KEY 1
47
0910.050101.00
CRANKSHAFT
1
48
0910.050102.00
GEAR, DRIVE
1
49 ST188F-1030001 CLIP, WIRE 1
50 GB9074.3 M5X10 SCREW&SPR WASHER ASSY. M5X10 1
51
0910.127000.00
BOARD
1
52
07.265265.10
0-RING@15-4 O @1-54
1
53 0910.127000.00 OIL LEVER SWITCH 1
54 0910.120300.00 WIRE, FLAMEOUT 1
55
GB9074. 15 M6X16
SCREW&WASHER ASSY M6X16
2
56 GB5789 M5X20 FLG. BOLT M5X20 12
57
12.020000.01
OIL SEAL
1
58 0910.030036.20 BOARD 1
59 0910.030007.00 COVER, CRANKCASE 1
60 139FMD-1001001 PIN DAWL 2
61
0910.030035.00
OIL NOZZLE
1
62 0910.031000.00 OIL DIPSTICK ASSY. 1
63 0910.050200.00 CONN, ROD COMP. 1
64 09.113001.00 CLIP, PISTON PIN 2
65
0910.050003.00
PIN, PISTON
1
66 0910.050005.00 PISTON 1
67 0910.050300.00 PISTON RING SET 1
68 0910.041002.00 ELEMENT 1
69
0910.041002.00
VALVE LIFTER
2
70 15.052076.10 BUSH Փ5.2 1
71 GB5789 M6X15 FLG. BOLT M6X15 1
72 08.006016.10 BOLT M6X16 3
73
0910.091200.30
CASE, AIR CLEANER
1
74 0910.091003.30 ELEMENT 1
75 GB6177.1 M6 HEX. NUT M6 2
76
0910.091100.30
CASE, AIR CLEANER COMP.
1
77
0910.130004.00
GSKT., AIR CLEANER
1
78 0910.130000.00 CARBURETOR COMP. 1
79 0910.130003.00 GSKT., CARB 1
80 0910.130001.00 INSULATOR, CARB. 1
81
0902.130002.00
GSKT., INSULATOR
1
82 0910.081100.00 MUFF., PROTECTOR COMP., SIDE 1
83 0910.040005.00 PUSH ROD, VALVE 2
84
0910.040016.00
SHAFT, ROCKER ARM
1
85 0910.020001.00 TUBE, BREATHER 1
86 GB818 M5X14 SCREW M5X14 1
87 15.005005.10 BUSH Փ5X5 1
88
0910.021101.00
COVER, CYL. HEAD
1
89 0910.021002.00 COVER, BREATHER ROOM 1
90 GB818 M3X6 SCREW M3X16 4
91 0910.020002.00 PACKING, HEAD COVER 1
92
02.005001.00
NUT, VALVE ADJUSTING
2
93 0910.040009.00 ROCKER ARM, VALVE 2
94 0910.040012.00 NUT, VALVE ADJUSTING 2
95 0910.040007.00 RET., VALVE SPRING (IN.) 1
96
0910.040003.00
SPRING, VALVE
2
97 0910.040017.00 OIL SEAL, VALVE 1
98 0910.040006.00 VALVE, EX. 1
99 0910.040002.00 VALVE, IN. 1
100
01.606002.00
STUD. BOLT
2
101 01.060680.10 STUD. BOLT 2
102 A5RTC SPARK PLUG 1
103 0910.123000.01 IGNITION ASSY. 1
104
GB5789 M5X25
FLG. BOLT M5X25
2
19

Parts Diagram: Promate PM2100i
20