Promate PM13000D ES OPEN User manual

DIESEL GENERATOR
PM13000D ES (OPEN)
PM13000D ES (SILENT)
OPERATOR MANUAL

FOREWORD
Thank you for purchasing our product. This operator manual is for proper handling, minor checking
and maintenance of the generator. Before using your generator: Please read these instructions
completely and carefully in order to make the best use of it as well as operate it safely. Due to
constant efforts to improve our products, certain procedures and specifications are subject to
change without notice, if you have any questions, please contact Promate Service.
CONTENTS
1. Safety Precautions …………………………………………….…….……………………………1
2. Generator Set Assembly Components …………………………..……………………………..2
2.1 PM13000D ES(Open) Components ……………………..…..……..…………….………..2
2.2 PM13000D ES(Open) Components ……………………...……...…………….…………..2
3. Inspection Before Operation ……………………………………………………………………..3
3.1 Checking and selecting your engine oil …………………………..…………….…….……3
3.2 Selecting and checking the fuel …………………………………………………...………..4
3.3 Checking the battery ……………………………..……………………………...…………..4
4. Starting Your Generator …...……………………………………...….…………………………..5
5. Operating Your Generator …...…………………………………….……...……………………..5
5.1 Operating your generator ………………………………….....……………………………..5
5.2 Checks during operation …………………………………..….…..…….…………………..5
5.3 Loading your generator ………………………………………………..……..……………..5
6. Stopping Your Generator …...……………………………………..……………………………..6
7. Periodic Checks And Maintenance ……………………………....……………………………..7
7.1.a Changing engine oil (PM13000D ES) …………………...………..……………………..8
7.1.b Changing engine oil (PM13000D ES Silent) …………………….….…………………..8
7.2 Cleaning the oil filter ………………………………………….….…….…………………….9
7.3 Cleaning and changing the air cleaner element ……………………….………………….9
7.4 Long term storage & transport ……………………………………………………………...9
8. Specifications ………………………………………………………...……………..……………10
9. Service Information ………………………………………………..…………………………….11

1. Safety Precautions
Please make sure you review each
precaution carefully.
EXHAUST PRECAUTIONS
Never inhale exhaust gas. It
contains carbon monoxide, a
colorless, odorless and extremely
dangerous gas which can cause
unconsciousness or death.
Never operate the generator indoors
or in a poorly ventilated area, such
as tunnel, cave, etc. Exercise
extreme caution when operating the
generator near people or animals.
Keep the exhaust pipe clear of
foreign objects.
REFUELING PRECAUTIONS
Refuel in a well-ventilated area.
Make sure the generator is off
before refueling. Take care not to
overfill the tank. If fuel is spilled,
wipe it away carefully before starting
the engine.
WHEN CHARGING THE BATTERY
Battery electrolytes contain sulfuric
acid. Take care that your eyes, skin,
and clothing do not come in contact
with the electrolytes. If eyes are
accidentally exposed, flush
thoroughly with water and get
immediate medical attention.
Charge the battery in a fully
ventilated place.
Make sure battery polarity is correct.
OTHER SAFETY PRECAUTIONS
Parts become hot when the
generator runs. Take care not to
burn yourself.
The muffler and other engine parts
become very hot while the engine is
running or just after it has stopped.
Operate the engine in a safe area
and keep children away from the
running engine.
Where to use the generator:
Do not use it near flammable
materials. Keep it at a 1-meter
distance from buildings or any
flammable surfaces.
While the generator is running:
-Do not tip or move.
-Do not cover it with a box or
enclose it with a fence.
-Never unscrew the dipstick when
using the generator set, you can get
scalded by ejected oil.
-Do not touch the generator if either
your hands or the generator is wet.
To avoid an electric shock, ground
the generator from the ground
terminal.
Avoid using the generator in a place
where the ground is not firm.
Never connect the generator to the
wiring of a power company.
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2. Generator Set Assembly
Components
2.1 PM13000D ES (Open) Components
2.2 PM13000D ES (Silent) Components
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3. Inspection
Before Operation
Place the generator on a firm and flat
surface.
3.1 Checking and selecting your engine
oil
The engine can be damaged if
operated with insufficient lube oil. It
is also dangerous to fill with too
much lube oil because a sudden
increase in engine rpm can cause
combustion. Always check the lube
oil level before starting the engine
and refill if necessary.
Pull out the oil gauge, wipe it with a
rag or paper towel then dip it into the
filter neck and pull it back out. Add
engine oil if the liquid is at or below
the lower limit. Take care not to add
oil beyond the upper limit. After filling
with oil, return the oil gauge to the oil
receptacle and screw it back in place.
Use of proper lube oil preserves your
engine
ENGINE OIL
We recommend the American Petroleum
Institute (A.P.I.) classifications of CC or CD
for optimum performance. Always use the
oil with the right viscosity for the ambient
temperature where your engine is being
operated. Use the chart below for choosing
your engine oil.
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Fuel volume
indicator
Fuel tank cap
Make sure your unit is on a flat
surface when checking the oil level.
If it is tilted, the gauge will be
inaccurate.
Overfilling can cause the engine to
consume too much oil making the
temperature dangerously high.
Conversely, not having enough oil
can cause your engine to seize up.
To check the oil level, simply dip the
dipstick into the filter neck. Do not
screw in the dipstick.
Be sure to check the engine on a
level surface with the engine
stopped.
3.2 Selecting and checking the fuel
Only use light diesel fuel.
When filling the fuel tank from the
drums, make sure that no dust or
water is mixed in the fuel. This may
lead to serious fuel-injection pump
and nozzle problems.
Refuel in a well-ventilated area with
the engine stopped.
Keep smoke, flames, or sparks away
from fuel both when stored and
refueling.
Do not overfill the tank and make
sure the fuel cap is closed securely
after refueling.
Be careful not to spill fuel when
refueling. If any fuel is spilled, wipe
the area dry before starting the
engine.
Overfilling is dangerous. Do not fill the tank
beyond the top of the fuel filter shoulder.
For PM13000D ES (Silent)
Open the left door, check the fuel volume
indicator. If the fuel level is low, unscrew the
tank cap, fill the fuel through the fuel filter.
After filling fuel, screw back the tank cap.
3.3 Checking the battery
Check for any damage on the battery,
specially the contact points. If dirty,
corroded or loose: Clean and then tighten. If
beyond repair, please replace the battery.
Battery
boards
Battery
4
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4. Starting Your
Generator
Starting
a. Make sure there are no load connected
to the generator
b. Open the fuel cock (open type)
c. Turn the starting key clockwise to
“START” position.
d. Remove your hand from the key as soon
as the engine starts.
e. If the engine does not start after 10
seconds, wait 30 seconds before trying
to start it again.
f. If the engine does not start after 3
attempts, check the battery or call
Promate Service.
If the starter is working for too long,
the battery will go flat and the motor
will seize up. Always leave the
starting key at the “ON” position
when the engine is running.
5. Operating Your
Generator
5.1 Operating your generator
a. Let the engine run without load for 3
minutes.
b. This generator is equipped with a low oil
warning system. The engine will stop
automatically in case of low oil pressure
or a lubrication oil shortage. Check the
oil level and refill if necessary.
c. Do not loosen or adjust the engine
speed limiting bolt or fuel injection
limiting bolt. The generator performs
best at factory settings.
5.2 Checks during operation
Any abnormal sound or vibration?
The engine misfiring or running rough?
What about the color of the exhaust gas
(is it black or too white)?
*If you notice any abnormalities, discontinue
use and contact your Promate Service
immediately.
5.3 Loading your Generator
Set AC circuit breaker to “ON”. Pilot
lamp will illuminate, the speed of
generator must be at 220V-240V
(can be seen on the volt meter on
the control panel).
Insert the plug of the appliance to be
connected. Make sure they are
switched off at the onset then switch
them on one by one starting with
motorized appliances (e.g. air
conditioner) first followed by the
inductive appliances (e.g. rice
cooker, microwave) and finally small
appliances (e.g. lights).
Instruments which require high
starting currents and some kinds of
motors may not run even though
they are rated within the limit of this
generator. Please double check the
STARTING current needed to start
your appliance/device.
The circuit breaker shuts “OFF”
when the current exceeds the surge
output limit or when the applied
instrument is defective.
The running current of the
instruments should not exceed the
rated current showed on the socket,
or else it may damage the machine.
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6. Stopping Your
Generator Set
a. Gradually turn off connected appliances
starting with lights and ending with the
motorized appliances (e.g. Aircon).
b. Set the AC breaker to “OFF”.
c. Unplug the sockets of the electric
appliances from the AC output port (or
extension cord).
d. Let the engine run for 3 minutes with no
load.
e. Turn off the generator by switching the
starter key to the “OFF” position.
f. Set the fuel cock to closed position.
(open type)
ON
OFF
STARTER SWITCH
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6

7. Periodic checks and
maintenance
Periodic checks and maintenance are very
important for keeping the engine in good
condition and will affect the durability of
your unit. The mark ( ) indicates that
special tools and skills are needed and you
should contact Promate Service. Proper
maintenance is not only the basis of safe,
economical and trouble-free generator
operation, but also helps reduce air
pollution.
Maintenance Schedule
Shut off the engine before performing any
maintenance. If the engine must run, make
sure the area is well ventilated. The exhaust
contains poisonous carbon monoxide gas.
Serious personal injury may ensue if the
maintenance instructions are not followed
properly.
Item
Operation hours
7

7.1.a Changing engine oil (PM13000D ES)
Place a container under the drain plug to
catch the oil. Use a wrench to open the
drain plug, then let the oil drain into a
container. If there is any sediment or carbon
on the inner rim or bottom of the tank, you
may use diesel to wipe it clean. Screw back
the drain plug.
Open the lock over the front cover, screw
the oil cap off as shown in the photo, pour
the oil until reaching the limit of the oil
gauge. Finally, screw back the cylinder head
stud.
7.1.b Changing engine oil (PM13000D ES
Silent)
Open the left door, use a wrench to release
the drain plug (don't take out the screw), put
the oil guide groove under the drain plug,
make it align with the plug and a container
then completely remove the drain plug. Let
the oil drain out. If there is any sediment or
debris on the inside of the receptacle use
diesel to wipe it clean.
Open the lid on the top of generator,
unscrew the oil cap then fill the oil until
reaching the limit of the oil gauge. Finally,
screw back the cylinder head stud.
Oil cap
Oil guide
groove
Oil cap
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7.2 Cleaning the oil filter
Loosen the drain bolt and then pull out the
oil filter. Clean every 3 months or 100 hours
by spraying compressed air.
7.3 Cleaning and changing the air
cleaner element
Wash the air cleaner element with diesel (do
not use detergent/soap because this is a
wet type element).
Remove side plate of the engine or open
the lid of the generator to see the air cleaner.
Release the clip, remove the lower part of
the air cleaner and take out the filter
element in the middle; wash the filter
element with diesel fuel and put it back in
the air cleaner after it is dry.
Never run the engine without the element or
with a defective element.
7.4 Long term storage & transport
1. Storage
Store the generator properly to keep the
generator in good condition. These steps
protect the generator from rust and
corrosion and will make the generator start
easier when the time comes to use it.
①Cleaning
If the generator has just finished
running, let it cool for 2 hours then
clean the surface, paint damaged
areas, and coat with a thin layer of
plastic film, textile or fabric.
②Fuel
Diesel fuel deteriorates during
storage, which will make starting the
generator more difficult and produce
glue-like materials that can clog the
fuel system. The fuel system will
have to be replaced if the diesel fuel
deteriorates during storage. To avoid
this: make sure to drain the diesel
from the tank before storing.
2. Storage instructions
①Do not touch the muffler. The exhaust
pipe of the muffler becomes very hot while
the generator is running and the heat will
remain for some time after the generator
stops. To prevent burns or fire: move the
generator for storage after it is completely
cooled.
②The storage room should be away from
any fire hazards (e.g. kitchen, burners,
dryers, etc.). The storage room should be
dry to guard against rust and corrosion.
③Keep the generator on a level surface as
tilting may cause fuel or oil leaks.
3. Transport
①Make sure the generator is completely
cooled during transport.
②Keep the generator on a level surface
while shipping to prevent oil from leaking.
Clip
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8. Specifications
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230 230
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9. SERVICE INFORMATION
HOW TO ORDER REPLACEMENT PARTS
Even quality-built equipment such as the
generator you have purchased will need
occasional replacement parts to maintain its
good condition over the years.
To order replacement parts and
consumable parts, please contact Promate
Service (details below) and be ready with
the following information:
1. Model No., Serial No. and all
specifications that are shown on the Model
No./Serial No. plate.
2. Part number or numbers as shown in the
Parts List section.
3. A brief description of the trouble with the
generator.
LIMITED WARRANTY
Warranty Coverage: Powertech Asia Pacific
Inc., (the Company) warrants to the original
retail customer that it will repair or replace,
free of charge, any parts found by the
Company or its authorized service
representative to be defective in material or
workmanship. This warranty covers the cost
of replacement parts and labor for defects in
material or workmanship.
Not Covered:
• Shipping/Handling charges for sending the
product to the Company or its authorized
service representative for warranty service.
Shipping/Handling repaired or replaced
products back to the customer; these
charges must be borne by the customer.
• If a separate operator's manual and
engine warranty from the engine
manufacturer is included with this product,
only that warranty will apply to the engine.
• Damage caused by abuse, accident, the
effects of corrosion, erosion and normal
wear and tear.
• Warranty is void if the customer fails to
install, maintain and operate the product in
accordance with the instructions and
recommendations of the Company set forth
in the owner's manual, or if the product is
used as rental equipment.
• The Company will not pay for repairs or
adjustments to the product, or for any costs
of labor performed without the Company's
prior authorization.
• Consumable parts such as battery, spark
plugs, and air cleaner.
Warranty Period: One (1) year from the date
of purchase on products used solely for
consumer applications; if a product is used
for business or commercial applications,
the warranty period will be limited to ninety
(90) days from the date of purchase.
For warranty service, the customer must
provide dated proof of purchase and must
notify the Company within the warranty
period.
EXCLUSIONS AND LIMITATIONS: THE
COMPANY MAKES NO OTHER
WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED. IMPLIED WARRANTIES,
INCLUDING WARRANTIES OF
MERCHANTABILITY AND OF FITNESS
FOR A PARTICULAR PURPOSE, ARE
HEREBY DISCLAIMED. THE WARRANTY
SERVICE DESCRIBED ABOVE IS THE
EXCLUSIVE REMEDY UNDER THIS
WARRANTY; LIABILITY FOR INCIDENTAL
AND CONSEQUENTIAL DAMAGES IS
EXCLUDED TO THE EXTENT
PERMITTED BY LAW.
This warranty gives you specific legal rights,
and you may also have other rights which
vary from state to state. Some states do not
allow a disclaimer of implied warranties or
the exclusion or limitation of incidental and
consequential damages, so the above
disclaimers and exclusions may not apply to
you.
CONTACT THE POWERTECH Asia Pacific Inc.,
PRODUCT SERVICE DEPARTMENT AT ([phone] | 09228741679
[e-mail]
www.facebook.com/PromateServicePH/
(MAIN) #420 Diamond Warehouse Compound, F Legaspi St., Maybunga Pasig City 1607
(DAVAO) Space 10 & 11 Jin-Long Complex R. Castillo St., Agdao District, Davao City 8000
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