ProMaxX Rocky II User manual

. User Guide 
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Rocky II™ User Guide
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LIMITED LIFETIME WARRANTY
The ProMaxx® ProPlate™ included in this repair kit is a high-quality precision tool designed and manufactured in the USA and is backed by a
LIMITED LIFETIME warranty. ProMaxx® warrants this product to the original purchaser for its useful life against deficiencies in material and
workmanship. This LIMITED LIFETIME WARRANTY does not cover normal wear and tear, and if it is used incorrectly, abused, altered or
repaired. Deficient products will be replaced or repaired. For more information about ProMAXX® and our line of engineered performance tools
and machine tooling, visit www.promaxxtool.com.
www.promaxxtool.com
(Rocky D/II 3/17) Copyright ProMAXX® tools. All rights reserved. 9/28/2017

Congratul
replacem
e
engines.
debris pri
o
above usi
n
(see abo
v
depth of t
h
PENETR
A
manually
t
edge is m
seconds.
the angul
a
Retract th
the life an
ProPlate
™
eight to t
e
from this
o
approxim
a
and repla
c
blade and
for five to
immediat
e
from the
e
against th
carefully
a
EXCEED
torque lim
ProMAX
X
ProBushi
n
SSSC266
blow the
d
clean the
support a
t
NOTE: P
r
head incr
e
GENUIN
E
MAX: SS
S
SSSC266
and PPG
5
one ProF
a
PROMA
X
REPEAT
A
OPTIMU
M
ations on your
e
nt of broken
e
Used properly
,
o
r to mounting
ng the include
d
v
e) precision-m
h
e bit. Place
o
A
TING OIL/SP
t
urning the ch
u
aintained. Wh
This initial pro
a
r surface of t
h
e bit and clea
n
d cutting actio
n
™
manually as
e
n second inter
v
o
peration. Re
p
a
tely ¼” from
c
c
e the SSSC1
2
insert the proj
ten seconds.
T
e
success of e
x
e
nd of the extr
a
e cylinder hea
d
a
pply torque, fi
r
80 IN-LBS OF
itations stated
X
® offers and r
e
n
g™ PPB188II
6
and PPB266I
I
d
ebris clean a
n
remaining thre
t
724-941-094
1
r
oMAXX® doe
s
e
asing comple
x
E
PROMAXX®
S
C125 @900
R
6
@200. NOTE
5
250 ProGard
™
a
st™ fastener
i
X
X TOOLING I
S
A
BLE RESUL
T
M
PERFORM
A
SAFETY PR
O
GLASSES/G
O
purchase of t
h
e
xhaust manifo
,
this device c
a
the ProMAXX
®
d
ProFast™ P
P
achined toolin
g
o
ne drop of Pr
o
R
AY OR OTH
E
u
ck until the Pr
o
ile applying lig
cess is critical
h
e damaged st
u
n
the debris fro
m
n
of the tooling
described pre
v
v
als and while
p
eat this step f
o
c
ontacting the
b
2
5 ProDrill™
w
ecting pin of t
h
T
his operation
x
tracting the d
a
a
ctor. Tap the
d
. While holdin
r
st in the clock
w
TORQUE. R
e
above. If the
e
commends (h
(see above) f
o
I
ProBushing
™
n
d follow with t
h
ads free of all
d
1
for recomme
n
s
no
t
recomme
x
ity to extract.
PARTS. Tool
i
R
PM, SSSC18
8
: Some air rat
c
™
at www.pro
m
i
n any open h
o
S
SPECIALLY
T
S USING YO
U
A
NCE AND EX
T
O
CEDURE: A
L
O
GGLE AND
P
h
enew ProMA
X
l
d mounting st
u
a
n significantly
®
ProPlate™.
P
F008 precisio
g
bit into an ai
r
o
Lube™ PPL0
0
E
R LUBRICA
N
o
Drill™ slips i
n
h
t pressure, a
c
in that it creat
e
u
d. This redu
c
m
the bit with
a
bit. Once ag
a
v
iously above.
the bit is turni
n
o
r approximat
e
b
ushing mount
e
w
ith the optiona
h
e arbor into th
will remove th
e
a
maged remna
ProTractor™ i
n
g the opposite
w
ise direction,
e
peat this moti
o
damaged stu
d
ighly recomm
e
o
llowed by the
™
tooling to foll
o
h
e optional hig
h
d
ebris. Use a
d
n
dations and p
nd tapered left
In addition, th
e
i
ng cutting spe
8
@300, SSS
C
c
hets may not
g
m
axxtool.com.
o
le.
ENGINEERE
D
U
R NEW DEV
I
T
ENDED WA
R
L
WAYS USE
A
P
ROTECTIVE
G
X
X® Exhaust
M
u
ds in the For
d
reduce repair
t
Once cleaned
,
n stainless ste
r
-powered drill
a
0
1 machinist c
u
N
TS. Insert th
e
n
to the bushing
c
tivate your dril
e
s a “seat” for
t
c
es the probabi
a
shop towel w
a
in, place one
d
While continu
o
n
g, extract the
e
ly every ten s
e
e
d in the ProPl
l ProCutter™
P
e hole created
e
burr and cor
r
nt. Utilize the
n
to the depth
o
end of the Pr
o
and then in th
e
o
n several tim
e
d
fails to releas
e
e
nded for Ford
ProTractor™
P
o
w the SSSC1
8
h
-quality ProM
A
d
rill depth stop
rocedures.
-handed scre
w
e
se extractors
eds (Under lo
a
C
266@250. O
P
g
enerate suffic
Use optional
P
D
TO CLOSE
T
I
CE. SPECIF
Y
R
RANTY COV
E
A
PPROPRIAT
E
G
LOVES WHI
L
M
anifold Repai
d
Modular V8 g
t
ime. Before u
,
mount the Pr
o
el fasteners. I
n
a
nd use the dr
u
tting oil or eq
u
e
mounted Pro
D
and contacts
t
l both on and
o
t
he bit to rest
a
lity of tooling b
h
ich will remo
v
d
rop of ProLub
o
usly running
y
bit while maint
e
conds progre
s
ate™. Once t
h
P
PC007A. Ad
d
from the Pro
D
r
osion that ofte
optional spline
o
f the line. Pla
c
o
Tractor™ and
e
counter-cloc
k
e
s slowly incre
a
e
, STOP and r
e
6.8L V-10) usi
n
P
PT188. In ex
t
8
8. This step
w
A
XX® ProCha
collar for larg
e
w
extractors as
cannot be tur
n
a
d): MIN: SSS
C
P
TIMUM: SSS
C
ient RPM und
e
P
roPin™ wher
e
T
OLERANCE
S
Y
PROMAXX®
E
RAGE.
E
SAFETY EQ
U
L
E USING TH
I
r Kit! We engi
n
as and Ford 6
.
se, it is recom
m
o
Plate™ to th
e
nsert the prop
e
r
ill depth gaug
e
u
ivalent on the
D
rill™ into the
t
he surface of
t
o
ff in approxim
a
nd ensures th
a
b
it breakage an
v
e steel fragm
e
e™ PPL001 t
o
y
our drill at the
t
aining it in the
s
sively exertin
g
h
e machining
o
d
two drops of
D
rill™. Apply
m
e
n restrict rem
o
e
d ProTractor
™
c
e the include
d
using a high-
q
k
wise direction
a
sing applied t
emove the Pr
o
ng the optiona
t
reme cases,
u
w
ill leave only
t
ser™ PPC00
8
e
r bits. In the
u
the
y
have the
n
ed clockwise t
C
125
/
SSSC03
0
C
125
/
SSSC03
e
r load to be e
f
e
only one tap
p
S
(+) .000” AN
®
GENUINE R
E
U
IPMENT INC
I
S DEVICE A
N
Pro
M
n
eered this kit
.
0L/6.4L/INT’L
m
ended that t
h
e
cylinder head
e
r ProBushing
™
e
machined int
o
end of the bit
p
hardened stee
t
he damaged
s
ately one sec
o
a
t the bit will s
t
n
d drilling off c
e
e
nts that have
b
o
the end of th
e
proper RPM,
s
bushing to all
o
g
more pressu
r
o
peration is co
ProLube™ P
P
m
oderate press
o
val of the dam
™
PPT125 by p
d
slip-nut over
t
q
uality calibrat
e
to loosen the
d
t
orque and bei
n
o
Tractor™. In
m
l ProDrill™ SS
u
tilize the optio
t
he threads of
8
or ProTap™
P
u
nlikely event
a
potential to de
t
o unlock the d
a
0
@300 RPM,
0 @500 RPM,
f
fective. SEE
P
p
ed hole is av
a
D (-) .002” TO
E
PLACEMEN
T
C
LUDING OSH
N
D PERFORM
I
M
AXX®Bushi
for fast and e
a
Diesel 365 an
d
h
e cylinder he
a
in any one of
t
™
and corresp
o
the ProPlate
™
p
rior to drilling.
l drill bushing
f
s
tud. This will
e
o
nd intervals fo
t
ay on stud ce
n
e
nter of the da
m
b
een case har
d
e
bit and reins
e
s
lowly apply m
o
w the bit to “cl
r
e until the drill
mplete, remov
e
P
L001 to the e
n
ure, toggling y
o
m
aged stud the
r
lacing a mark
a
t
he ProTracto
r
e
d torque wren
damaged stud
n
g careful NO
T
m
ore challengi
SC188 and th
e
nal ProMAXX
®
the broken stu
P
PT008 precis
a
n extractor fai
l
form the remn
a
a
maged remn
a
SSSC188@2
0
SSSC188@2
5
P
roMaxx® Pro
R
a
ilable, mount t
ENSURE AC
C
T
PARTS AND
A APPROVE
D
I
NG THIS OP
E
ngSelection
a
sy removal an
d
MaxForce7
®
a
d be free from
t
he positions s
onding ProDril
™
to set the pr
AVOID
f
irst by slowly
a
e
nsure the cutt
r five to ten
n
ter and not fol
m
aged stud.
d
ened and ext
e
e
rt the bit into t
h
ore pressure f
o
l
ean” cutting d
e
chuck is
e
the ProPlate
n
d of the cutter
o
ur drill on an
d
r
eby increasin
g
a
pproximately
r
™ and slide it
ch, slowly and
. DO NOT
T
TO EXCEED
i
ng cases,
e
correspondin
®
ProDrill™
d remaining.
S
ion machinist t
l
s, contact tec
h
a
nt in the cylin
d
a
nt. USE ONL
Y
0
0, SSSC266
@
5
0,
R
atchet #PPR
5
he ProPlate™
C
URATE
A
N
D
TOOLING FO
D
SAFETY
E
RATION.
Chart
d
®
hown
l
™
o
per
a
nd
i
ng
l
ow
e
nd
h
e
o
r
e
bris
™
d
off
g
your
¼”
up
safe
g
imply
a
p to
h
nical
d
er
Y
@
150.
5
250,
with
R