PRONAR GP200 User manual

PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE
tel.: [phone] [phone]
[phone] [phone]
fax: [phone] [phone]
www.pronar.pl
OPERATOR'S MANUAL
BRANCH CUTTING SAW
PRONAR GP200
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
EDITION 2A-08-2013 PUBLICATION NO. 267N-00000000-UM

BRANCH CUTTING SAW
PRONAR GP200
MACHINE IDENTIFICATION
SYMBOL /TYPE:
SERIAL NUMBER:

INTRODUCTION
Information contained herein is current at date of publication. As a result of improvements,
some numerical values and illustrations contained in this publication may not correspond to the
factual specification of the machine supplied to the user. The manufacturer reserves the right to
introduce design changes in machines produced that facilitate operation and improve the quality
of their work, without making minor amendments to this Operator's Manual.
This Operator's Manual is an integral part of the machine's documentation. Before using the
machine, the user must carefully read this Operator's Manual and observe all
recommendations. This guarantees safe operation and ensures failure-free work of the
machine. The machine is designed to meet obligatory standards, documents and legal
regulations currently in force.
The manual describes the basic safety rules and operation of PRONAR GP200 branch cutting
saw. If the information stated in the Operator's Manual needs clarification then the user should
refer for assistance to the sale point where the machine was purchased or to the Manufacturer.
MANUFACTURER'S ADDRESS:
PRONAR Sp. z o.o.
ul. Mickiewicza 101A
17-210 Narew
CONTACT TELEPHONES
[phone] [phone]
[phone] [phone]

SYMBOLS APPEARING IN THIS OPERATOR'S MANUAL
Information, descriptions of danger and precautions and also recommendations and prohibitions
associated with user safety instructions are marked:
and also preceded by the word "DANGER". Failure to observe the instructions may endanger
the machine operator's or other person's health or life.
Particularly important information and instructions, the observance of which is essential, are
distinguished in the text by the sign:
and also preceded by the word "ATTENTION". Failure to observe the instructions may lead to
damage to the machine as a result of improper operation, adjustment or use.
In order to focus the user's attention on the need to perform maintenance, the relevant section
of the Operator's Manual is marked with the pictogram:
Additional tips and advice for machine operation are marked with the sign:
and also preceded by the word "TIP".
DIRECTIONS USED IN THIS OPERATOR'S MANUAL
Left side – side to the left hand of the operator facing in the direction of machine's forward
travel.
Right side – side to the right hand of the operator facing in the direction of machine's forward
travel.

TABLE OF CONTENTS
1 BASIC INFORMATION 1.1
1.1 IDENTIFICATION 1.2
1.2 PROPER USE 1.3
1.3 EQUIPMENT 1.5
1.4 WARRANTY TERMS 1.5
1.5 TRANSPORT 1.6
1.6 ENVIRONMENTAL HAZARDS 1.9
1.7 WITHDRAWAL FROM USE 1.9
2 SAFETY ADVICE 2.1
2.1 BASIC SAFETY RULES 2.2
2.1.1 USE OF MACHINE 2.2
2.1.2 HITCHING AND UNHITCHING THE MACHINE 2.3
2.1.3 HYDRAULIC SYSTEM 2.3
2.1.4 TRANSPORTING THE MACHINE 2.4
2.1.5 MAINTENANCE 2.5
2.1.6 OPERATION OF THE BRANCH CUTTING SAW 2.6
2.2 RESIDUAL RISK 2.8
2.3 INFORMATION AND WARNING DECALS 2.9
3 DESIGN AND OPERATION 3.1
3.1 TECHNICAL SPECIFICATION 3.2
3.2 GENERAL DESIGN 3.3

4 CORRECT USE 4.1
4.1 PREPARING FOR WORK 4.2
4.2 TECHNICAL INSPECTION 4.4
4.3 HITCHING TO MULTIFUNCTION ARM 4.5
4.4 TRANSPORTING THE MACHINE 4.9
4.5 SETTING AND OPERATING THE BRANCH CUTTING SAW 4.10
4.5.1 SETTING THE BRANCH CUTTING SAW IN WORKING POSITION 4.10
4.5.2 OPERATION OF THE BRANCH CUTTING SAW 4.11
4.6 UNHITCHING FROM MULTIFUNCTION ARM 4.12
5 MAINTENANCE 5.1
5.1 INSPECTION AND DISASSEMBLY OF SAFETY GUARDS 5.2
5.2 INSPECTION AND REPLACEMENT OF CIRCULAR SAW BLADES 5.4
5.3 DRIVE SYSTEM MAINTENANCE 5.7
5.3.1 CHECKING THE SERPENTINE BELTS TENSION 5.7
5.3.2 REPLACEMENT OF SERPENTINE BELTS 5.9
5.3.3 INSPECTION OF HYDRAULIC SYSTEM 5.10
5.4 STORAGE 5.13
5.5 LUBRICATION 5.14
5.6 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5.15
5.7 TROUBLESHOOTING 5.16

SECTION
1
BASIC INFORMATION

PRONAR GP200 SECTION 1
1.2
1.1 IDENTIFICATION
FIGURE 1.1 Location of the data plate.
PRONAR GP200 branch cutting saw is marked with the data plate located on its body. When
buying the machine check that the serial numbers on the machine agree with the number
written in the WARRANTY BOOK, in the sales documents and in the OPERATOR'S
MANUAL.

SECTION 1 PRONAR GP200
1.3
The meanings of the individual fields found on the data plate (FIGURE 1.1) are presented
below:
A - machine name, B - machine type/symbol
C – serial number, D – year of manufacture,
E – gross weight [kg], F – Quality Control stamp,
G – machine name, name extension
1.2 PROPER USE
The PRONAR GP200 branch cutting saw is designed to current safety requirements and
engineering standards.
ATTENTION
The PRONAR GP200 branch cutting sa is compatible ith PRONAR WWP600, WWP500,
WWP500U and WWP500UH multifunction arms.
The PRONAR GP200 branch cutting saw on the WWP600 / WWP500 / WWP500U /
WWP500UH multifunction arm is used to trim the branches of trees along the road, trimming
tree branches in orchards and gardens, as well as pruning shrubs and hedges. Design of
multifunction arm enables operation in hard to reach areas such as roadside ditches or
drainage ditches behind protective barriers.
Transporting people, animals or other materials on the branch cutting saw is prohibited and
regarded as contrary to the intended use. During the use of the machine comply with all road
traffic regulations and transport regulations in force in the given country, and any breach of
these regulations is regarded by the Manufacturer as use contrary to the intended use of the
machine.
ATTENTION
The branch cutting sa must not be used for purposes other than those for hich it is
intended, in particular:
•for transporting people and animals,
•for transporting hatever materials or objects.
Using it as intended involves all actions connected with the safe and proper operation and
maintenance of the machine. Due to the above, the user is obliged to:

PRONAR GP200 SECTION 1
1.4
•carefully read the OPERATOR'S MANUAL and comply with its recommendations,
•understand the machine's operating principle and how to operate it safely and
correctly,
•adhere to the established maintenance and adjustment plans,
•comply with general safety regulations while working,
•prevent accidents,
•comply with the road traffic regulations and transport regulations in force in the
given country, in which the machine is used,
•Carefully read the Operator's Manual of the agricultural tractor or implement
carrier and the Operator's Manual of the multifunction arm and comply with their
recommendations.
The branch cutting saw may only be used by persons, who:
•are familiar with the contents of this publication and with the contents of the
Operator's Manual of the agricultural tractor or implement carrier and the
Operator's Manual of the multifunction arm,
•have been trained in the branch cutting saw operation and work safety,
•have the required authorisation to drive carrying vehicles and are familiar with the
road traffic regulations and transport regulations.

SECTION 1 PRONAR GP200
1.5
1.3 EQUIPMENT
TABLE 1.1 Equipment of the PRONAR GP200 branch cutting saw
EQUIPMENT STANDARD OPTION
Operator's Manual •
Warranty book •
Set of wrenches •
Hydraulic motor housing, left •
1.4 WARRANTY TERMS
PRONAR Sp. z o.o. Narew guarantees the reliable operation of the machine when it is used
according to its intended purpose as described in the OPERATOR'S MANUAL. Defects
discovered during the warranty period will be removed by the Warranty Service. The repair
period is specified in the WARRANTY BOOK.
The warranty does not cover those parts and sub-assemblies of the machine which are
subject to wear in normal usage conditions, regardless of the warranty period. Consumables
include, among others, circular saw blades and drive belts.
The warranty service only applies to such cases as: mechanical damage which is not the
user's fault, factory defects of parts, etc.
In the event of damage arising from:
•mechanical damage which is the user's fault, road accidents,
•incorrect use, adjustment or maintenance or use of the branch cutting saw for
purposes other than those for which it is intended,
•use of damaged machine,
•repairs carried out by unauthorised persons, repairs carried out improperly,
•making unauthorised alterations to machine design,
the user will lose the right to warranty service.

PRONAR GP200 SECTION 1
1.6
TIP
Demand that the seller carefully and precisely fills out the WARRANTY BOOK and
guarantee repair coupons. A missing date of purchase or sale point stamp may make the
user ineligible for any arranty repair or refund.
The user is obliged to report immediately on noticing any wear in the paint coating or traces
of corrosion, and to have the faults rectified whether they are covered by the guarantee or
not. For detailed Terms & Conditions of Warranty, please refer to the WARRANTY BOOK
attached to each newly purchased machine.
Modification of the branch cutting saw without the written consent of the Manufacturer is
prohibited. In particular, do NOT weld, drill holes in, cut or heat the main structural elements
of the machine, which have a direct impact on the machine operation safety.
1.5 TRANSPORT
The branch cutting saw is ready for sale completely assembled and does not require packing.
Packing is only required for the machine's technical documentation and any extra fittings.
ATTENTION
Before transporting independently, the multifunction arm operator must carefully read
this Operator's Manual and observe its recommendations. When being transported on a
motor vehicle the branch cutting sa must be mounted on the vehicle's platform in
accordance ith the transport safety requirements. The driver of the vehicle should take
particular care hile driving. This is due to the vehicle's centre of gravity shifting
up ards hen loaded ith the machine.
Delivery is either by transport on a vehicle or independently. Transport of the branch cutting
saw connected to the multifunction arm is allowed provided that the tractor or implement
carrier driver is familiar with the Operator's Manual of the branch cutting saw and the
Operator's Manual of the multifunction arm, in particular, with the information concerning
safety and principles of hitching and transport of the branch cutting saw on public roads. Do
NOT drive the tractor or implement carrier with the multifunction arm and the branch cutting
saw connected when visibility is limited.
When loading and unloading the branch cutting saw, comply with the general principles of
workplace health and safety for reloading work. Persons operating reloading equipment must
have the qualifications required to operate these machines.

SECTION 1 PRONAR GP200
1.7
FIGURE 1.2 Lifting equipment attachment points.
(1)- attachment points
The branch cutting saw should be attached to lifting equipment in places designed for this
purpose (FIGURE 1.2), i.e. by the lug in the centre of the housing and by the openings on the
right side and the left side of the branch cutting saw housing. The lifting equipment
attachment points are marked with pictograms.

PRONAR GP200 SECTION 1
1.8
FIGURE 1.3 Location of the centre of gravity of the branch cutting saw.
The machine should be attached firmly to the platform of the vehicle using straps or chains
fitted with a tightening mechanism. The fastening equipment used must have a valid safety
certificate. Exercise due caution when lifting the machine. To keep lifted machine in the
correct direction it is recommended to apply additional guy cables. During the loading work
particular care should be taken not to damage paint coating.
ATTENTION
Nobody may be in the manoeuvring zone hen moving the branch cutting sa to other
means of transport.

SECTION 1 PRONAR GP200
1.9
1.6 ENVIRONMENTAL HAZARDS
A hydraulic oil leak constitutes a direct threat to the natural environment owing to its limited
biodegradability. While carrying out maintenance and repair work which involves the risk of
an oil leak, this work should take place on an oil resistant floor or surface. In the event of oil
leaking into the environment, first of all contain the source of the leak, and then collect the
leaked oil using available means. Remaining oil should be collected using sorbents, or by
mixing the oil with sand, sawdust or other absorbent materials. The oil contaminations, once
gathered up, should be kept in a sealed, marked, hydrocarbon resistant container, and then
passed on to the appropriate oil waste recycling centre. The container should be kept away
from heat sources, flammable materials and food.
Oil which has been used up or is unsuitable for further use owing to loss of its properties
should be stored in its original packaging in the conditions described above.
1.7 WITHDRAWAL FROM USE
In the event of decision by the user to withdraw the machine from use, comply with the
regulations in force in the given country concerning withdrawal from use and recycling of
machines withdrawn from use.
Before proceeding to dismantle machine, oil shall be completely removed from hydraulic
system.
When spare parts are changed, worn out or damaged parts should be taken to a collection
point for recyclable raw materials. Used oil and also rubber and plastic elements should be
taken to the appropriate facilities dealing with the recycling of this type of waste.
ATTENTION
During dismantling, personal protection equipment shall be used i.e. protective clothing,
boots, gloves and protective goggles etc.
Avoid contact of skin ith oil. Do not allo used oil to spill.

PRONAR GP200 SECTION 1
1.10