Prorack K536 User manual

K536
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 1 x 1 x 1 x 6
x 6 x 2 x 2 x 1
Revision No: 3C 1

Fitting Kit K536
x 1 x 6 x 6 x 6
x 2 x 2 x 2 x 6
2

Fitting Kit K536
MAX kgs (lbs)
W/P WHD
Great Wall
X200 , 5dr SUV Jun 11-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
X200 , 5dr SUV Jun 11-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
X200 , 5dr SUV Jun 11-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
X200 , 5dr SUV Jun 11-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
X240 , 5dr SUV Jun 11-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
X240 , 5dr SUV Jun 11-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
X240 , 5dr SUV Jun 11-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
X240 , 5dr SUV Jun 11-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
X240 , 5dr SUV Jun 11-+ CN 75 kgs (165 lbs) 75 kgs (165 lbs)
3

Fitting Kit EN
K536
This setup is for three crossbars.
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
4

Fitting Kit EN
K536
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K536
●Set bars to length (revert to rear of these
instructions).
●Please check the rear of this manual for
information relating specifically to your
vehicle.
●Tighten adjusting screw to 3 Nm (2.2 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
6

Fitting Kit EN
K536
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
●Refer to the underside of the pad for the
part number.
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 11-04-218A
B = 11-04-228A
C = 11-04-235A
D = 11-04-236A
7

Fitting Kit EN
K536
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
Fitment
●Open or remove fixed-point covers.
●Remove M8 mounting bolt from fixed-point
using 4mm hex key, as shown.
8

Fitting Kit EN
K536
●Using 5mm hex key, screw M8 grubscrew
into fixed-point, leaving 12mm (1/2") visible.
●Install adaptor onto vehicle.
●Tighten with provided 10mm (3/8")
spanner.
●Place M8 washer over grubscrew.
●Sort M6 grubscrews into lengths.
9

Fitting Kit EN
K536
●It is important to put the grubscrews in the
correct position on the vehicle.
●A = M6 x 40mm (1 5/8")
B = M6 x 60mm (2 3/8")
C = M6 x 70mm (2 3/4")
●Screw M6 grubscrew into adaptor. Tighten
using 3mm (1/8") hex key.
●Do not over tighten.
●Repeat for all six positions.
●Place crossbar foot over grubscrews.
10