protech EVO COMPACT Guide

EVO TRACKED MACHINES
Protech Machinery Ltd
WOOLRIDGE FARM
HARTPURY
GLOUCESTERSHIRE
GL19 3BG

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EC DECLARATION OF CONFORMITY
Conforming to EEC Directive 98/37/EC
We Protech Machinery Ltd
Of Woolridge Farm,
Gloucester Road,
Hartpury,
Gloucestershire.
GL19 3BG
Hereby declare that the product: POSTDRIVER
Product Code EVO
Serial Number series
Manufactured by the above Company complies with the required provisions of the
Directive 98/37/EC
To effect the correct application of the safety requirements stated in the EEC Directives,
the following standards and/or technical specification have been used:
BS EN ISO 12100 : 2010 Safety of Machinery - General principles for Design; Risk assessment
& risk reduction
BS EN 953 : 1997 + A1 : 2009 Safety of Machinery - Guards: General requirements for the
design & construction of fixed & moveable guards.
BS EN 349 : 1993 + A1 : 2008 Safety of Machinery - Minimum gaps to avoid crushing of parts of
the human body.
BS EN 13857 : 2008 Safety of Machinery –Safety distances to prevent hazard zones being
reached by upper & lower limbs.
BS EN 4413 : 2010 Hydraulic fluid power - General rules & safety requirements for systems &
their components
BS 5401: 1990 Guide to information content and presentation of operator’s manuals provided for
tractors and machinery for agriculture and forestry.
Signed
On behalf of Protech Machinery
Date…Tuesday, 06 October 2020

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LIST OF CONTENTS
______________________________________________________________________
LIST OF CONTENTS.......................................................................................................................3
INTRODUCTION.............................................................................................................................4
PRODUCT SPECIFICATION..........................................................................................................5
DIMENSIONS - TRANSPORT........................................................................................................6
PARTS REFERENCE.......................................................................................................................7
SAFETY STATEMENT.................................................................................................................10
INTERPRETATION AND UNDERSTANDING THIS MANUAL..............................................11
SAFETY INFORMATION.............................................................................................................12
PERSONAL PROTECTIVE EQUIPMENT...................................................................................15
EMERGENCY STOPS / SAFETY DEVICES...............................................................................16
HAZARDS AND SAFE USE OF THE MACHINE AND EQUIPMENT.....................................17
MACHINE OPERATION...............................................................................................................18
MACHINE SAFETY DECALS......................................................................................................19
CONTROL FUNCTIONS OF THE POST DRIVER.....................................................................20
SLEW ARM....................................................................................................................................20
TELESCOPIC ARM.......................................................................................................................21
REAR LEG......................................................................................................................................21
MAST FORWARD TILT...............................................................................................................22
MAST SIDE-TILT..........................................................................................................................23
DRIVER WEIGHT CONTROL .....................................................................................................24
TRACK EXTENSION....................................................................................................................24
TELEMAST CONTROL ................................................................................................................25
ROCK SPIKE CONTROL..............................................................................................................26
AUGER DRIVE..............................................................................................................................27
AUTO-LEVEL................................................................................................................................29
Auto-level setup ..............................................................................................................................30
REMOTE CONTROL.....................................................................................................................31
WELDER ........................................................................................................................................34
INITIAL CHECKS BEFORE OPERATION..................................................................................35
OPERATING THE DRIVE MOTORS AND MOVING THE MACHINE...................................36
USING THE POST DRIVING EQUIPMENT ...............................................................................37
ELECTRICAL FUNCTIONS.........................................................................................................38
Switches and Controls...........................................................................................................38
Junction box...........................................................................................................................39
Cuircuit Diagrams.................................................................................................................40
Engine diagram......................................................................................................................42
Engine control box.................................................................................................................43
MAINTENANCE............................................................................................................................44
TRACK TENSION................................................................................................................45
RECOMMANDED LUBRICANTS ....................................................................................46
ENGINE SERVICING..........................................................................................................46
TROUBLE SHOOTING.................................................................................................................47
CHECKLIST...................................................................................................................................48

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INTRODUCTION
______________________________________________________________________
IMPORTANT NOTICE
This manual must be read and fully understood before operating this machine.
Whenever any doubt exists please contact Protech Machinery for assistance. If the
machine is resold the Manual must be transmitted to the new owner.
Dear customer,
Thank you for purchasing a Protech EVO Post Driver. Protech machinery Ltd has
produced this User Guide to assist and help you get the most from your post driver.
This manual is line with the relevant Health and Safety regulations to assist you with
operating this machine without harm to yourself.
You should be aware that any person operating this machine with your permission must
be given adequate guidance and information to allow him or her to use the machine
safely.
Whereas every effort has been made to ensure the Post Driver conforms to Protech
policy of quality, the machine cannot be expected to withstand abuse caused by misuse
and negligence by the operator.

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PRODUCT SPECIFICATION
Each machine will have a degree of customization. Final definition on each sales order.
EVO C
EVO1S
Machine overall
max
height
4.9 m
4.9 m
Overall Length
(retracted front
post tray)
3.25 m
3.7 m
Overall machine
Width
2.1 m
2.2 m
Track base
width
(track to track)
1.54 m
1.6 m
Weight
(excl. options to
add below)
2500 kg
2940 kg
Auger + drills
110 kg
110 kg
Front blade
100 kg
100 kg
Elec winch
50 kg
50 kg
Hyd rock spike
30 kg
30 kg
Hyd post twister
30 kg
30 kg
Radio control
15 kg
15 kg
Auto-level
10 kg
10 kg
EVO 2S Standard configuration
✓400kg hammer (1100lb)
✓400mm wide tracks
✓2.1 metres width chassis
✓Yanmar 67 HP engine Stage 5 compliant
✓180 degree slew arm
✓Poclain transmission
✓LED working lights
✓servo oil tracking control
✓2 speed tracking
✓800mm (31.5") telescopic slew arm
✓4 way mast tilt
✓Hydraulic mast stabilising leg
✓Hydraulic Front Blade
✓Centre post carrying frame
✓Hydraulic front post frame 800mm (31.5") extension
✓Auger drive hydraulic system
✓3" / 75 mm diametre rock spike and hydraulic extractor
✓1000mm (39.5") telescopic mast extension (can drive 12ft posts)
✓park brake
✓emergency stop
✓all controls at rear of machine
✓rear drawbar
✓rear foot stand
EVO1S Standard configuration
✓1.6mtr wide track base
✓400 mm wide tracks
✓Extending Track 500mm
✓48hp engine
✓2 speed tracking
✓Electric park brake
✓300kg hammer
✓2 way mast tilt
✓120 or 60 degree slew
✓Hydraulic Mast leg
✓Telescopic mast (3.5mtr post clearance)
✓Large Post Carrying Frame
✓Front post carrying frame
✓Operator Stand
✓Wire unroller with hinge down spindle
✓Hydraulic rock spike with 75mm diameter spike
EVO COMPACT Standard configuration
✓1.52mtr wide track base
✓320mm wide tracks
✓Extending track 500mm
✓26hp Yanmar engine
✓Single speed tracking
✓Electric park brake
✓250kg hammer
✓2 way mast tilt
✓120 degree slew
✓Hydraulic mast leg
✓Telescopic mast (3.5mtr post clearance)
✓Centre post carrying frame
✓Front post carrying frame
✓Operator stand
✓Wire unroller with hinge down spindle
✓Hydraulic rock spike with 75mm diameter spike

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DIMENSIONS - TRANSPORT
EVO1S is fitted with a mast rest bracket on which the mast should be laying when
transporting the machine. A “stay bar”is also provided to protect the tilt cylinder. This can
be set in position with 2 linch pins. This is to avoid mast hydraulic cylinders to receive
road vibrations and will extend life of cylinders.
Four lashing shackles are fitted on the track base, which gives safe attachment points
when travelling the machine.

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PARTS REFERENCE

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SAFETY STATEMENT
___________________________________________________________________
Protech Machinery Ltd are concerned for your safety and that of others around you when
operating this machinery and its associated equipment. This safety statement is our
primary way of notifying you and bringing to your attention the potential hazards
associated with the EVO Series track machines and its equipment.
We advise that you follow the precautions listed throughout this manual before operation,
during operation and during routine maintenance procedures for your safety and for the
safety of others.
Protech Machinery Ltd advice that the minimum age for the safe operation of this
machinery and equipment be at least 18 years of age.
Protech Machinery Ltd also advice that a form of basic training be carried out before
operating the machinery and its equipment. This will be provided to the end user upon
receipt of the machine and its equipment. A certificate of competence will be issued on
completion of basic training.
For further training requirements please contact Protech Machinery Ltd.
Please keep all warning labels and symbols from becoming dirty or defaced so others
may be able to read and understand the hazards associated with this machine and its
equipment. When replacing parts with a warning label or symbol attached to it, please
ensure that the labels or symbols are also replaced.
Please keep this manual available at all times in the protective cover supplied with it to
prevent defacement of this manual. If I doubt about operation of this machine please
refer to this manual for guidance or contact Protech Machinery Ltd.
Failure to read and understand this manual before operation including misuse of this
machinery and equipment could lead to injuries, severe injuries with life changing
consequences or even DEATH.
Protech Machinery Ltd cannot be held liable for any injury or death caused by operator
negligence, misuse of this machinery and equipment or general breach of the standard
health and safety practices within the work place

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INTERPRETATION AND UNDERSTANDING THIS MANUAL
___________________________________________________________________
Protech Machinery Ltd have produced this manual to ensure that you have a safe and
full understanding of the EVO Track Machines and their equipment.
Throughout this manual you will find various warning symbols indicating a potential
hazard associated with the machines and equipment.
Please read this manual carefully and understand the operation of the machinery and
equipment before use.
Although every effort has been made to warn you of the dangers there is no substitute for
good common sense and safe practices.
We at Protech Machinery Ltd want you to get the most from your machine in a safe and
responsible manner at all times.
CAUTION
This yellow caution triangle is to indicate a
potentially hazardous situation which, if not
avoided, may result in minor or moderate
injury
DANGER
This red danger triangle is to indicate a
potentially hazardous situation, which if
not avoided, could result in DEATH or
SERIOUS INJURY

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SAFETY INFORMATION
___________________________________________________________________
This machine has the potential to be extremely dangerous - in the wrong hands it can
maim, cause serious injury or even kill. It is therefore imperative that both the owner and
operator of the machine reads and understands the following section to ensure they are
fully aware of the dangers that do, or may exist, and their responsibilities surrounding the
use and operation of the machine.
The operator of this machine is responsible not only for their own safety but equally for
the safety of others who may come into close proximity of the machine.
When the machine is not in use it should be parked on a firm level site and the starting
key removed.
In the event of any fault being detected with the machine operation it must be stopped
immediately and not used again until the fault has been corrected by a qualified
technician.
•Before starting the machine the operator must read and understand all aspects of
use and maintenance of the machine as stated in this manual
•The machine must only be used by a responsible adult who is familiar with all
aspects relating to safe operation
•The machine must not be operated by children or non-authorised persons
•Operators must know the meaning of all operation and safety decals on the
machine
•Operators must know the procedure for for switching the machine off normally and
by using the Emergency Stop
•Do not attempt to use the machine if the Emergency Stop switch is damaged or
malfunctioning.
•Never use the machine with safety removed or defective
•Operators should practice on flat open ground to familiarise themselves with
driving and manoeuvring the machine before attempting to use it on sloping
ground

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•Never leave a running machine unattended. Always switch the engine off and
remove the ignition key
•Always stop and switch off the machine if persons or animals enter the work area.
Do not restart the machine until they are at a safe distance.
•Never use the machine to perform a task it was not designed for.
•Never allow persons to ride on the machine.
•It is the users responsibility to protect persons in or near the work zone
•When servicing or maintaining the machine no one should be allowed beneath it
when it is raised unless it is securely supported on suitable ramps or stands.
•Never attempt to service or maintain the machine whilst it is running: always
switch off the engine and remove the starting key
•Beware of stored energy in the hydraulic circuits when the machine is switched
off.
•Always press the Emergency Stop switch before refuelling.
•Wherever possible refuel the machine before work when the engine is cold. If
refuelling during work, switch the engine off and allow to cool before adding fuel.
•Test the Emergency Stop switch before each period of work to ensure it functions
correctly.
•Never leave the ignition key in the machine control unit where it could be started
and used by unauthorised persons.
•Never stand in front of the machine when it is being operated.
•Always wear PPE (personal protective equipment)

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POTENTIAL SIGNIFICANT DANGERS ASSOCIATED WITH THE USE OF THIS
MACHINE:
Injuring of feet. No person must be in this area when the Post Driver is raised or lowered
by the tractor or near to the rear leg and foot plate when operating this control.
Crushing under the falling weight. No person must be near the post when the weight is
falling. Never put a hand on top of the post or rock spike under any circumstances.
A trapping zone from the forward and side tilting mast, no person must be in this area.
A trapping zone between the Slew arm and Main frame, no person must be in this area.
Electrocution from Overhead Power Lines (by contact with or flashover from).
Being hit by flying debris such as splinters from wooden posts.
Injection of high pressure oil from damaged couplings or hydraulic hoses.
Misuse of hydraulic accumulator, which is filled up with 350 bar nitrogen pressure
Beware of low bridges and other overhead obstructions, always measure and be aware
of the maximum height when transporting the machine.

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PERSONAL PROTECTIVE EQUIPMENT
___________________________________________________________________
It is advised that the following personal protective safety equipment be worn at all times
when operating this machinery.
EC Personal Protective Equipment Directive (89/686/EEC).
•Eye wear to a minimum of high energy low impact protection.
•Face shield for high energy and high impact protection, (advised).
•Hearing protectors with active noise reduction.
•Safety boots.
•High visibility clothing.
•Hard wearing safety gloves.

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EMERGENCY STOPS / SAFETY DEVICES
___________________________________________________________________
Each machine produced has an emergency stop buttons fitted to it.
The emergency stop when actuated will stop the engine immediately.
Caution must be taken as some hydraulic movement is still possible due to the effects of
gravity and stored energy, machine mechanism weights and fluid return when control
levers are moved.
To operate the emergency stop, strike the red button towards its base. The button will
push down and lock into place and stop the engine.
To reset the button, pull the button away from its base and it will lock back into place.
To then start the engine, the ignition must be turned off and on again.
Regular operational checks of the emergency button should be performed.
Do not use the emergency stop button as the normal stopping method. Please use the
ignition key as this will prevent premature wear or damage to the device.
Below is an image of the hydraulic control levers with the emergency stop button situated
to the right hand side.

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HAZARDS AND SAFE USE OF THE MACHINE AND EQUIPMENT
There are many hazards posed when operating an EVO Track Machine or the equipment
attached to it. When using the machine or equipment please be aware of the following:
•This machine was not designed for use on a public highways, schools, parks or
any other place where the general public have access to it. If using the machine in
these areas, a full and detailed risk assessment should be carried out and
documented. Once completed, the area of interest or where the work will
commence should be isolated from public access and deemed a dangerous area
with clear warning signs and markings.
•A competent person should be with the machine at all times when the engine is
running so that in the event of an emergency the engine can be stopped.
•Never leave the key in the ignition when unattended.
•Never leave the machine with the weight in the raised position
•When the machine is stationary, please apply the park brake to prevent self-
tracking in the event of a control failure or accidental movements. These machines
are designed for off road use in low grip conditions. They have the ability to drive
over and crush people or animals with ease.
•Some EVO Track Machines have a very high tele masts option so extra caution
should be taken when working near or under power lines. One other major factor
to consider is lightning strikes when working out in the open in poor conditions.
•Take extra caution when working in a transverse position perpendicular to the slop
of the hill. When moving around the machine in these conditions always, walk
uphill and across the high side.
•Where possible, always use the post driving equipment on the high side to help
balance the machine and prevent a roll over situation.
•If the machine has the extending track base option, always extend the tracks fully
in these conditions giving a wider footprint.
These machines are heavy, some are almost 5 tons and can travel at 30KPH with a high
center of gravity. Please take extra care when using them. We at Protech Machinery
want you to get the most out of your machine, but in a safe and responsible manner.
Failure to observe the following could
result in Serious Injury or Death

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MACHINE OPERATION
BEFORE USING THIS MACHINE YOU MUST:
Ensure you read and fully understand all sections of the operator handbook,
Ensure the operator is, or has been properly trained to use this machine.
Ensure the operator has been issued with, reads and fully understands the operator
handbook.
The post cap plate must be used to hold posts at all times. Under no circumstances
should the post be held manually while operating the Post Driver.
Only the operator must control the Post Driver, Spectators must be kept away from the
machine at all times.
Ensure that all safety guards are fitted and in good condition.
Ensure that machine fittings and couplings are in good condition.
Ensure that all warning labels are always visible and not damaged, defaced or missing
Ensure the operator is protected from noise. Ear defenders should be worn.
Ensure the operator is protected from flying debris. Safety glasses should be worn.
.
Always check for worn hydraulic components.
Always ensure the rope is not damaged. Replacements must be a certified Protech rope.
When working on sloping ground, it is far safer to drive up and down rather than across
the slope.

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MACHINE SAFETY DECALS
Standard Triangle to indicate
Alert/Warning
Warning read Product Manual
Warning danger area from tilting mast
Warning danger of feet being
crushed.
Warning eye protection must be warn
Warning ear protection must be warn
Warning Danger of falling weight
Warning Danger of overhead cables
Lubrication Point
Warning danger of fingers and hands
being crushed

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CONTROL FUNCTIONS OF THE POST DRIVER
______________________________________________________________________
The photo below displays the layout of the control panel. Moving the control lever up or
down operates the function in the direction displayed of the Post Driver.
SLEW ARM
______________________________________________________________________
Operating the slew control lever pivots the slew arm from parallel to the main frame
through 120 degrees.
As the control is mounted to the slew arm, it will move with operation of the slew control.
The operator must work in the control area of the post driver to avoid all trapping zones.
TRAPPING ZONE
CRUSHING ZONE