Prozone ECO MASTER User manual

PROZONE WATER PRODUCTS 3004 11TH AVENUE HUNTSVILLE, AL 35805 [phone] www.prozoneint.com
ECO MASTER
INSTALLATION AND OPERATION MANUAL
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS.
SAVE THESE INSTRUCTIONS
WARNING: CONFIRM THE ELECTRICAL POWER IS SHUT OFF AT THE MAIN BREAKER
BEFORE INSTALLING THE ECO MASTER.
WARNING: SERVICE SHOULD ONLY BE PERFORMED BY A QUALIFIED POOL SERVICE
PROFESSIONAL TO AVOID RISK OF ELECTRICAL SHOCK, FIRE, OR INJURY.
WARNING: FOLLOW ANY APPLICABLE ELECTRICAL CODES.
WARNING: REPLACE DAMAGED CORD IMMEDIATELY TO AVOID RISK OF ELECTRICAL
SHOCK.
WARNING: MOUNT THE ECO MASTER WHERE IT IS INACCESSIBLE TO CHILDREN, TO AVOID
RISK OF INJURY.
WARNING: MOUNT THE ECO MASTER WHERE IT IS INACCESSIBLE TO ANYONE IN THE SPA.
NEVER ATTEMPT SERVICING WHEN WET.
WARNING: SHORT TERM INHALATION OF HIGH CONCENTRATIONS OF OZONE AND LONG
TERM INHALATION OF LOW CONCENTRATIONS OF OZONE CAN CAUSE SERIOUS HARMFUL
PHYSIOLOGICAL EFFECTS. DO NOT INHALE OZONE GAS PRODUCED BY THIS DEVICE.
VOLTAGE MUST BE DETERMINED BEFORE ECO MASTER IS INSTALLED.
CONNECT ONLY TO A PROPERLY GROUNDED, GROUNDING RECEPTACLE.
DO NOT BURY THE CORD.
A WIRE CONNECTOR IS PROVIDED ON THE UNIT TO CONNECT A MINIMUM NO. 8 AWG
SOLID COPPER CONDUCTOR BETWEEN THE ECO MASTER AND ANY METAL EQUIPMENT,
METAL ENCLOSURES OF ELECTRICAL EQUIPMENT, METAL WATER PIPES, OR CONDUIT WITHIN
FIVE FEET OF THE UNIT.
®
OZONEWATER PURIFICATION SYSTEMS
ADVANCED OXIDATION PURIFICATION

INSTALLATION AND OPERATION MANUAL
ADVANCED OXIDATION PURIFICATION
ECO MASTER
Preparing For Installation
1. For best results, drain the spa and ll with fresh water.
If not, refer to chart for recommended levels.
2. Check for and correct all leaks in the plumbing.
3. Check electrical system. Verify voltage is the same as
prescribed on the side of the Eco Master.
4. Check lters. Clean or replace as necessary.
5. Balance the pH.
6. Shock the spa. The use of Calcium Hypochlorite is
recommended.
7. Eco Master contains an ozonator, injector, and check
valve. Remove any vacuum source (such as an
injector) already installed on the spa.
pH 7.2 - 7.6
Alkalinity 80 - 120 ppm
TDS < 1,000
Cyanuric Acid 30 - 70 ppm
Free Chlorine 0.5 - 1.5 ppm
Calcium Hardness 60 - 400 ppm
Metals 0 ppm
Nitrates/Phosphates < 30 ppm
ContaminatedWater Enters
Quartz Mixing Chamber
(3)
Ozone and Hydroxyls
EnterVenturi Injector
(2)
Air Enters Chamber
converting O2to O3
and Hydroxyl Radicals
(1)
Ozone Mixes
With Water
(Oxidation)
(3)
Water is Irradiated By
UV-C (UV Sanitation)
(4)
Ozone is Irradiated in
Water by UV
(Advanced Oxidation)
(5)
Air IsBlastedWith HybridUV-CandVUV
Sanitized Water
Exits the Unit
cutting edge Germicidal UV sterilization in one
compact system, to generate Ozone and Advanced Oxidation Processing (AOP).
Hybrid lamp withProzone’s Eco Master combines its patented
How the Eco Master Generator Works
2
(1) Air enters unit where the Hybrid lamp converts it to
Ozone (O
3 ) and Hydroxyl Radicals (OH-)
(2) Water enters unit through the Dynamic Venturi Injector
drawing Ozone and Hydroxyl Radicals from the Hybrid
lamp chamber
(3) Static mixer combines water, ozone, and hydroxyls
in a scrambled ow
(4) Water is irradiated by Germicidal UV which converts
Ozone to Hydroxyl Radicals through Advanced
Oxidation Processing (AOP)
(5) Contaminants are destroyed by intense Germicidal UV,
Ozone, and Hydroxyl Radicals, using up all the Ozone
and adding ORP to the Water

Eco Master Installation For Ozone Ready Spas
The instructions contained in this manual will help ensure a successful installation. It is the installer’s responsibility to make sure
these guidelines are followed.
3
The Eco Master System is designed to operate on either 120 or 240 VAC, 50/60 Hz. Wire system to the circulation
pump or timer. The Eco Master and circulation pump should start simultaneously. Use N.E.C or local code
grounding and installation procedures for spa equipment.
PLUMBING
ELECTRICAL
MOUNTING
It is recommended that the Eco Master be mounted as high as possible, to relieve the pressure on the check
valve. The recommended mounting orientation of the Eco Master is on a vertical surface. The Eco-Master should
never be mounted with the inlet and outlet ttings in a vertical orientation. The ¾” ttings should be horizontal
and level.
The above diagram shows that a dedicated return line for the Eco Master is recommended to limit back
pressure on the system, typically in the footwell or at the lter cavity. Alternatively, if the system cannot be
plumbed to a dedicated return, then the system should return as the last component on an unrestricted line.
The Eco Master requires between 3-10 GPM of water ow for optimum performance. This is accomplished by
installing the Eco Master at a location in the water circulation system, where the pressure at the supply line (P1)
is higher than the back pressure on the system at the return line (P2). Install the Injector prior to the EcoMaster,
as close as possible to the unit. If there is not enough pressure dierence between these two points, then you
will not see bubbles owing in the line at the output of the system. These bubbles are the main indicator of a
proper installation. In addition, consideration should be made for backpressure surges on the return line, as
back pressure may result in temporary leakage from the internal check valve. The back pressure on the
system at the return line should not exceed 10 PSI. The Ozone Line and Check Valve must be connected from
the 1/4” Hose Barb on the EcoMaster to the #1 port on the Injector. This line should include at least one full
loop and be secured as high as possible under the skirt, above the water level if possible.

ECO MASTER
ADVANCED OXIDATION PURIFICATION
INSTALLATION AND OPERATION MANUAL
PROBLEM PROBABLE CAUSE REMEDY
NO LIGHT FROM PROZONE UNIT
NO BUBBLES IN RETURN FITTING OR LINE
(NO INDICATOR OF OZONE)
CLOUDY WATER, FOAMY WATER, OR SCUM
LOOSE WIRING
NO POWER TO UNIT
DEFECTIVE LAMP OR
OTHER INTERNAL COMPONENT
TOO MUCH BACK PRESSURE IN RETURN LINE
UNBALANCED WATER CHEMISTRY
TOTAL DISSOLVED SOLIDS (TDS) LEVEL TOO HIGH
FILTER NOT WORKING
RETURN UNIT TO DEALER
CHECK ALL WIRING CONNECTIONS
CHECK SUPPLY LINE AND RETURN LINE PRESSURES.
RETURN LINE PRESSURE SHOULD NOT BE GREATER
THAN 10 PSI AND SHOULD NOT BE GREATER THAN
SUPPLY LINE PRESSURE. ADJUST ACCORDINGLY.
CHECK READINGS AND BALANCE ACCORDINGLY
REFER TO DEALER FOR PROPER WATER TESTING
CLEAN OR REPLACE FILTER
CHECK VOLTAGE AND POWER SOURCE COMPATIBILITY
TROUBLESHOOTING GUIDE
4
FOAMING GRAPH
The main indicator of a proper installation can be easily veried by observing the outlet tting (opposite the cord
end) and the hose connected to it. Ideally, you will see a “foam” (bubbles) owing out of the system. Any
amount of bubbles indicates ozone gas ow, but you want to see at least an amount of bubbles which can be
easily identied by eye. It may helpful to hold the “foaming graph”, behind the clear tubing, to better see the
bubbles. The bubbles should be relatively small and fast moving. If you can visually observe the ozone gas ow
then you have a good balance of ow and pressure dierential and your installation should function eectively.

PROZONE®Advanced Oxidation Purification Products
LIMITED WARRANTY
PLEASE COMPLETE THIS WARRANTY ONTHE DAY OF INSTALLATIONAND RETURN TO
Failure to return this warranty information will void this warranty
Warranty is offered on this unit for a period of 24 months from date of purchase, and extends only to the original purchaser. If this unit becomes unserviceable
due to defects in materials or workmanship within 24 months from date of purchase, it will be repaired or replaced without charge. Warranty does not apply to
breakage due to obvious misuse. Warranty period for a repaired or replaced unit applies to the original date of purchase of the unit. Manufacturer will repair or
replace based on evaluation of returned unit.
In order to receive warranty service, a Returned Goods Authorization (RGA) number must be obtained from Prozone before returning the product. The RGA
numbermust beissuedpriorto endofwarrantyperiod. Productmustbe returnedwithin30days ofissuanceofthe RGAnumber. If theproductisnot received
by Prozone within 30 days of RGA number issuance, another RGA number must be obtained.
Thiswarrantyalongwiththesalesreceiptmustaccompanytheunitwhenitisreturned. TheRGAnumbermustbeprintedprominentlyonthebottomleftcorner
of the address side of the return packaging. To obtain an RGA number, or for any questions regarding warranty service, please contact:
PROZONE WATER PRODUCTS Email: [email protected]
3004 11th Ave. Tel: [phone]
Huntsville, AL Fax: [phone]
This warranty is void if the unit has been opened, or if the product identification label has been removed or altered. This warranty does not cover damage
resulting from misuse, abuse, accident, fire, flood, lightning or other acts of nature, lack of reasonable care, or subjecting the product to any but the specified
voltage.
Under thetermsof thewarranty,manufacturer assumesnoresponsibility forany injury,lossor damage(direct,indirect, orconsequential) arisingoutof theuse
of or inability to use the product. Manufacturer assumes no responsibility for labor involved in removal of defective part, shipping or installation of new part.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This warranty is in lieu of all other warranties,
expressed or implied.
RETURNS WITHOUT AN RGA NUMBER WILL BE REJECTED
PROZONE WATER PRODUCTS
3004 11TH AVE, HUNTSVILLE, AL 35805
Date of purchase:___________________ Purchased from:_______________________________________________
Supplier Telephone No.:__________________________ Model Number:____________________________________
Date of installation:______________________________ Installed by: ______________________________________
Name:________________________________________ Telephone No.: ___________________________________
Address:_________________________________________ City:__________________________________________
State:________ Zip: ________________ Email:_______________________________________________________
Residential application:____________________________________________________________________________
_______________________________________________________________________________________________
For manuals and more information, please visit www.prozoneint.com
INSTALLATION AND OPERATION MANUAL
ECO MASTER
ADVANCED OXIDATION PURIFICATION