Pts E-Kit PRC-117G User manual

PTS E-Kit™User Guide for
PRC-117G/RT-1523 E-Kit™
Table of Contents:
1. E-Kit™Major Items List
2. PSDS Overview & Parts List
3. Power Source Part List
4. Antenna System Parts List
5. Interconnection Diagrams
6. Concept of Operations& Best Practices
7. Maintenance,Warranty & Contact Information
Failure to follow all instructions and guidance provided in E-Kit™system
manuals may result in system failure and/or personnel injury. It is highly
recommended for all personnel to review all instructions and warnings
when employing E-Kit™systems and components prior to operations.
For additional guidance in setup and operations, please reference the full
manuals contained within the kit.
www.pts-inc.com | [e-mail] | 256-539-6787 | 1318-B Putman Drive Huntsville, AL 35816
Rev 1.1

Parts List / Major End Items
E
-Kit™
ITEM #
QTY
PER KIT
PART NUMBER DESCRIPTION
1 1
AS0117
-HR-
117G/1523
Harris/SINCGARS117G/1523 Dual AC/DCPowerSupplyDocking Stationw/
Manual
2 1
ANT
-RTL-307005-1-
1
Antenna
- IAM D - 7m 3" (Dual Band: 30-88 & 225-512 MHz) - Multicam
3 2
CAB.OTH.101
Cable
- LMR 400, 100'
4 1
PWR
-BTR-00203
PowerSource, UPS, 6
-PK Tan Bay
5 6
PWR
-BTR-00103
Battery, Li
-ion, BB-2590, 294WH
6 1
CAB.APW.101
Cable
- AC Input for6 PK DC PowerSource
7 1
CAB.DPW.101S
Cable
- SINCGARS Straight 6 PK DC PowerSource to PSDS
8 1
CAB.DPW.102HS
Cable
- "Y" for Dual SINCGARS/ Harris PSDS
9 1
PWR
-BTR-12001
120W SolarChargingPanels (2Panels per Set, DeluxeKit Only)
10 1
CAB.APW.102
Cable
- DC Solar ChargingOutputto 6 PK PowerSource (DeluxeKitOnly)
11 1
CAB.APW.102E
Cable
-Solar Charging Extension 8’ (Deluxe Kit Only)
12 1
ACC
-SLY-01230
Single Sided Headsetw/ Noise Canceling Microphone
13 2
PAC.TXC.101
TransitCase w/ Foam
–Large (NotPictured)
2

Power Supply Docking Station(PSDS)
# AS0117-HR-117G/1523 Rear Ports
1120-240VAC PWR Input
2 24V DC PWR Input
3 TOCNET Port, See manual
4LS-671 Remote Audio, See manual
5 24V DC PWR Out, 5A Max
# Qty PSDS Components
1 1 AS0117-HR-117G/1523 (PSDS)
2 1 110V AC PWR Cable
3 1 Audio Jumper –J3
2. 110V AC PWR Cable
3
For additional guidancein setup and
operations, pleasereference the full
manuals contained within the kit.
1. PTS AS0117-HR-117G/1523
PSDS for AN/PRC-117G and RT-1523 (ASIP)
3. Audio Jumper
AS0117-HR-117G/1523 shown with unitsupplied radiosand cables

Power Source & Solar Kit
1. PWR-BTR-00203
24V DC PWR Source with AC PWR CableConnected
# Qty Power Source Components
1 1 PWR-BTR-00203, 24VDC Power Source
2 1
CAB.DPW.102HS, "Y" for HARRIS / SINCGARS PSDS
3 1
CAB.DPW.101S, SINCGARS Straight Power Source to PSDS
4 1
CAB.APW.101, 110V AC PWR Cable
5 1
CAB.APW.102, Solar InputCable
(Deluxe Kit Only)
6 1
CAB.APW.102E, Solar InputCable Extension (Deluxe Kit Only)
7 2
PWR.BTR.12001, 120W Solar Panel Kit
(Deluxe Kit Only)
8 6
Battery, Li
-ion,BB-2590, 294WH (Not Pictured)
3. CAB.DPW.101S
2. CAB.DPW.102HS
4. CAB.APW.101
5. CAB.APW.102
6. CAB.APW.102E
7. PWR.BTR.12001
4
For additional guidancein setup and
operations,pleasereference the full
manuals contained within the kit.

Antenna System
#
Qty ANT-RTL-307005-1-1 Antenna Components
1
1ANT-RTL-307005-1-1 7m 3” VHF/UHF Integrated
Antenna Mast System
2
1
Top Collar
3
1
Secondary Collar
4
1
BaseCap
5
1
VHF Connection Cable(BNC Female Connection)
6
1
UHF Connection Cable(TNC Female Connection)
7
6
Guy Ropes (3 per Top and Secondary Collars)
8
9
Guy WireStakes (Rock Pegs)
1. ANT-RTL-307005-1-1 2. Top Collar 3. Secondary Collar
4. Base Cap 5. VHF Connection Cable 6. UHF Connection Cable
Antenna System
Shown Bagged
7. Guy Ropes 8. Guy Wire Stakes (Rock Pegs)
5
WARNING:
Failure to use the included
VHF/UHF connection cables as
feedline strain relief will cause
system failure.
For additional guidance in setupand
operations, please reference the full
manualscontainedwithin the kit.

E-Kit™Interconnect Diagram
6
TOC Area
Power Source & PSDS connected with 100’ feedline
(CAB.OTH.101)
Antenna
>75’ from TOC
Typical field setup for Field Operations
Power Source connected to optional solar panels
(Note: Power Source can support up to 3 solarpanels when connected to the CAB.APW.102
DC Solar input cable)
Power Source connected to PSDS 24V DC Inputs
(Note: The supplied Straight PWR Cable (CAB.DPW.101S) is used to power one side of a Dual PSDS and
combined with the “Y” PWR Cable (CAB.DPW.102S) to provide DC power to both sides or the PSDS.)

PTS E-Kit™Concept of Operations& Best Practices
The PTS Expeditionary Kit (E-Kit™) for Tactical Radios is a self-contained ancillary kit that supports
tactical communications in a light-weight, easily usable package. The E-Kit™contains the following: 1.
Power Supply Docking Station (PSDS) that mounts the radios and supplies regulated power and audio
outputs; 2. Power Source that can provide two amplified radios power for multiple days and can be
recharged via AC, DC or solar inputs; and 3. lightweight antenna systems tuned for VHF/UHF line of sight
communications.
The E-Kit™components are connected per instructions in this user guide and further information
may be gained by review of the provided manuals for each component contained within the kit. The E-
Kit™components do not change the basic functions of the tactical radio systems and will not interfere
with tactical communications with respect to COMSEC, range or functionality. The PTS E-Kit™is meant
to augment the currently fielded tactical radio mounts, power sources and antenna systems. The E-Kit™
may be combined with currently fielded ancillaries as needed by the end users' requirements.
The E-Kit™components are designed for operation in austere environments. The power source
and antenna systems are waterproof but the PSDS, due to its design, must be protected against direct
water intrusion or immersion. The PSDS and antenna systems are designed for operations at the halt
and not designed for usage in vehicle systems or to replace installed vehicle installationkits. Standard
protections against RF and other electrical hazards should be employed per regulatory
guidance. Antenna systems should be employed using local guidance and regulations with regard to
personnel safety.
The E-Kit™is designed to be employed by a minimum of 2 personnel. Using less personnel than
recommended may cause systemdamage and/or injury to personnel. E-Kit™transportation cases may
weigh in excess of 100lbs and are considered to be a “two man” lift.
The E-Kit™is employed by first determining the best footprint for the systembased on the
maximum cable lengths between the PSDS, power source and antenna system. The included 100’
LMR400 feedline will yield approximately 95’ of separation, it is recommended to separate antenna
systems to reduce the likelihood of interference. The E-Kit™includes specified feedline for the antenna
system, usage of other cable may reduce performance and/or cause damage to the antenna. If solar
charging is the primary method of resupplying power, additional planning will be required based on the
length of the solar charging cables and extensions.
The E-Kit™power source is recommended to be fully charged prior to operation. The power
source may be charged via AC or DC power with the batteries installed, or the batteries may be removed
and charged with approved bulk charge systems. Using the two solar panels included in the Deluxe Kit
on a sunny day, the systemmay be fully charged within 8 hours. The power source will provide 24VDC
power with a minimum of 2 batteries (1 battery per bank) and the batteries may be swapped while the
systemis operational. When connected to AC power, the power source will act as a universal power
supply (UPS) should external AC power be lost. Additional charging and output options are available,
please see manual for full capabilities and options.
Failure to follow all instructions and guidance provided in E-Kit™systemmanuals may result in
systemfailure and/or personnel injury. It is highly recommended for all personnel to review all
instructions and warnings when employing E-Kit™systems and components prior to operations.
7

www.pts-inc.com | [e-mail] | 256-539-6787 | 1318-B Putman Drive Huntsville, AL 35816
WarrantyInformation
Replacement manuals, user guides and other documentation for each PSDS and E-Kit™is
available on the PTS Website, www.PTS-INC.com.
For additional information or help, contact PTS Sales
[e-mail] or call [phone] or 1 [phone].
For repairs or replacement parts, contact PTS Support
[e-mail] or call [phone] or 1 [phone].
ContactInformation
PTS warrants all power supply docking stations and transit cases furnished under contract are
free from defects in material and workmanship and will conform to all requirements of the
contract. The PTS PSDS warranty shall be for a period of thirty-six (36) months from the date of
the receipt by the user. Products sold by but not manufactured by PTS will be covered by the
Original Equipment Manufacturers (OEM) warranty policies and procedures.
MaintenanceInformation
PTS E-Kit™components are COTS (commercial off-the-shelf) Class IX equipment and
maintenance beyond general cleaning is not authorized. Referto the component specific
manuals for user level cleaning/maintenance practices. The Original Equipment Manufacturer
(OEM) is the depot level for repairs; if an individual component fails orbecomes damaged,
please contact PTS for troubleshooting and further instructions.