Puloon LCDM-1000 User manual

Service Manual
Service Manual
Model : LCDM-1000
(Cash Dispensing Unit)
Total Page : 41 pages (including cover)
PULOON Technology Inc.
Date : Nov, 2004
Version : V3.51(INT)

PULOON Technology Inc.
LCDM-1000
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Revision Record
04.11.01V3.51(INT
)
04.09.01V3.5(INT)
02.04.01V3.0(INT)
PageDescription of ChangeDateRev. No

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= Contents =
1. Functional Description
1-1. Introduction
1-2. Specification
1-3. Cash Cassette Structure
1-4. Feed Module Structure
2. H/W Constitution
2-1. Main Board Parts Layout
2-2. Main Board Connector Layout
3. Error Code & Recommended Actions
3-1. Error Code
3-2. Recommended Actions
4. Operating the LCDM-1000

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1. Functional Description
1-1. Introduction
This Specification is related to LCDM-1000 which is applied to
ATM for Retail Market & other Bill Exchanger.
LCDM-1000 consists of Feed Module,Cash Cassette,Reject Tray
& Main Controller.Features is below
CASH OUT
REJECT TRAY
MAIN CONTROLLER
DOUBLE FEEDING
DETECTION
CASH
CASSETTE
AUTO CASH FEEDER

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1-2. Specification
5 C ~ 40 C
Operation Temperature14
-10 C ~ 60 C
Storage Temperature15
20% ~ 80% RHOperation Humidity16
10% ~ 90% RHStorage Humidity17
Standby Status : 160 mA ,
Average current : 900 mA
Rated Consuming Current13
RS 232CInterface9
310.2(D) x 225(H) x 270.5(W)
( Unit:mm)
Dimension10
Approx. 30 ~50 notesNear-End Detection11
0 or Approx. 10~30 notes
(by setting dip switch,
refer to product spec chapter 4.4)
Bill-End Detection12
Approximate 30 notesReject Tray Capacity6
Front TypeAccess Type7
DC 24VInput Voltage8
3 note/sec.Dispensing Speed3
height : 62mm~78mm ,
width : 100mm~162mm
Usage Notes Size4
Included (Mechanical Method)Double Feeding Detection5
Approx. 1,000 notes (123mm)Cassette Capacity2
1 denominationDenomination1
SpecificationsTermNo

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1-3. Cash Cassette Structure
Cash cassette do the role of transporting inserted bill one by
one to next module and consists of Cassette Door,Cassette Body
& Cassette base
Cassette Door
Cassette Handle
Cash Plate Handle
Insert Locker
Cash Plate
Cash Plate Stopper
Door Open Direction

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1-3-3. Cash Cassette Body
Cash cassette body consists of frame,pushing plate & stopper.
Pushing plate moves bill to “Pick-up roller” along with side- slot by power of spring.
Hook & Axle of stopper is in the rear of “pushing plate & frame” respectively.
Stopper is automatically closed & opened by backing pushing plate and
opening door respectively.
1-3-1. Capacity & Currency of Cash cassette
100mm
Width
162mm78mm62mm
WidthHeightHeight
MaximumMinimum
Capacity is approximately 123 mm( I.E about 1,000 bills can be
stacked base on new note) & usable currency dimension is as below diagram
1-3-2. Cash cassette door
Cash cassette door is magnetically closed & can be opened
If pushed label direction without special locker
1-3-4. Cash Cassette Base
When cash cassette is inserted, the part of transporting open automatically
by the function of Cash cassette base which is located in the part
of transporting part.

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1-3-5. Bill-End Detection
The Bill-End detection can be decided by dip switch (the 1st switch on the S2).
If you set the switch “ON”, the unit continues to dispense until approximately
10~30 bills remains, and then Bill-End sign will displayed with stopping the unit.
Else if you set the switch “OFF”, the unit continues to dispense until none of bills
remain, and then Bill-End sign will displayed with stopping the unit.
There is hole in the front of “Cash Cassette” and detection process is done
by this hole. ( Please refer to the layout of sensor for location)

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1-4. Feed Module Structure
Feed Module consists of auto cash feeder part , double feeding detection part ,
diverting mechanism part , cash delivery part and Feature is shown below.
Diverter
Pick-up Roller
Feed motor
One-way Roller
Note Path
(Delivery)
Double Detect Roller

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1-4-1. Auto Cash Feeder Part
Reverse Roller
Idle Roller 1 Idle Roller 2
Feed Gear
Feed Roller
< Auto Cash Feeder >
(1)
(2)
(3)
(4)(5)
(6)

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(1) Features
- Friction roller feeding
- Feeding speed : 3 bills/sec
- Force transportation by clutch on/off
(2) Description
Moving bills by spring forceROLLER IDLE(3)
Separation & moving bills which was
picked up
SHAFT FEED ROLLER ASS’Y(4)
Moving bills by spring forceBEARING R-1030(5)
Separation of bills which was pick-upSHAFT ONEWAY ROLLER ASS’Y(6)
Force transportation of (1) & (4) partsSHAFT SPACE CONNECTION ASS’Y(2)
Pick-up & moving bills in the cash
cassette
SHAFT PICK-UP ROLLER ASS’Y(1)
FunctionDescriptionNO

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1-4-2. Double Feeding Detection Part
< Constitution of Thickness Recognition >
(1)
(2)
(3)
(4)
(5)
(6)
(7)

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(1) Features
- Thickness recognition by Mechanical Amplification
- Thickness recognition by RVDT segment for rotation
(2) Description
RVDT’ rotation STOPPER and transporting
exact displacement using Elasticity
PLATE D/D SENSOR(6)
Recognize rotation displacement
Minute & fast speed of recognition
RVDT segment (LP06M3R)(3)
DETECT ROLLER’ rotation LINK
and transporting rotation power to (7)
ARM D/D HINGE(4)
Push power to DETECT ROLLERSPRING RVDT TENSION(5)
Transporting (4) rotation power with
amplification using RVDT
LEVER D/D HINGE(7)
DETECT ROLLER, amplification role
with rotation as the center of (4) part
BEARING R 1240(2)
DATUM ROLLER of thickness recognition
Outer dimension is important
SHAFT FEED ROLLER ASS’Y(1)
FunctionDescriptionNO

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1-4-3. Diverting Mechanism Part
< Constitution of divergence part >
(1)
(2) (3)
(4)
(5)
(6) (7)
(8)

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(1) Features
- A sheet resentment by DC Solenoid
- Simplification of Transportation part by Single PATH Method
(2) Description
Bill moving ROLLERROLLER ASS’Y IDLE 13(7)
Checking the Diverter solenoidSOL SENSOR(8)
Bill moving ROLLERSHAFT ASS’Y CASH FEED 3(6)
Transporting SOLENOID’ round trip
movement
LINK SOLENOID STAMP(3)
GUIDE of transportation part & move
according to SOLENOID’ movement
Decision of EJECT & REJECT
SHAFT DIVERTER ASS’Y
(normal location)
(4)
SHAFT DIVERTER ASS’Y
(REJECT movement location)
(5)
PULL TYPE method PLUNGERSOLENOID PLUNGER(2)
SOLENOID for DivergenceSOLENOID 1040 JUWON(1)
FunctionDescriptionNO

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1-4-4. Transportation part
(1) Features
- This part consists of working ROLLER & subordinate ROLLER
- Transportation GUIDE is MOLD GUIDE and embodiment of JAM FREE
- Upper part can be easily separated for Maintenance
(2) Constitution
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(i)
(j)
(k)
(l) (m)
(n)
(o)
(p) (q)
< Constitution of Transportation part >
(h)

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SHAFT ASS’Y CASH FEED 6(j)
SHAFT ASS’Y CASH FEED 6(k)
GUIDE CASH FEED 1(l)
GUIDE CASH FEED 2 ASS’Y(m)
SHAFT ASS’Y CASH FEED 3(f)
SHAFT ASS’Y CASH FEED 4(g)
SHAFT ASS’Y CASH FEED 5(h)
GUIDE CASH FEED 3 ASS’Y(n)
SHAFT ASS’Y CASH FEED 1(d)
SHAFT ASS’Y FEED ROLLER(b)
SHAFT ASS’Y ONEWAY ROLLER(c)
GUIDE CASH FEED 7 ASS’Y(q)
SHAFT ASS’Y CASH FEED 6(i)
GUIDE CASH FEED 5 ASS’Y(o)
GUIDE CASH FEED 6 ASS’Y(p)
SHAFT ASS’Y CASH FEED 2(e)
SHAFT ASS’Y PICK-UP ROLLER(a)
NameNO
- Segment Name

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(7)NEAREND SENSOR
1-4-4. Function & Layout of SENSOR
The number of Sensor is 12. The function & Layout is shown below.
(1) Layout of SENSOR
Note Path
(Delivery)
(1)(2)CHK SENSOR 1 / 2 (9)RVDT SENSOR
(3)(4)DIV SENSOR 1 / 2
(6)EXIT SENSOR (5)EJT SENSOR
(8)REJECT TRAY S/W
(10)WHEEL SENSER
(9)CASSETTE SENSOR
(12)SOL SENSOR

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(2) Function of SENSOR
Recognition of thickness of transported billRVDT SENSOR
(9)
Recognition the number of remaining in the CASH
CASSETTE
NEAREND SENSOR
(7)
Checking the status of REJECT TRAYREJECT TRAY S/W
(8)
Recognition of the location & the number of
normal bill
EXIT SENSOR
(6)
Recognition of bill location & role of divergence
movement(motor side)
DIV SENSOR 1
(3)
Recognition of bill location & role of divergence
movement(solenoid side)
DIV SENSOR 2
(4)
Recognition of normal bill locationEJT SENSOR
(5)
Control of transporting MOTOR speed
WHEEL SENSOR
(10
)
Recognition & Length,Width & Slope checking of
bill from Cash cassette(solenoid side)
CHK SENSOR 2
(2)
Recognition & Length,Width & Slope checking of
bill from Cash cassette(motor side)
CHK SENSOR 1(1)
FunctionSENSOR NameNO
(11) CASSETTE SENSOR Checking the CASH CASSETTE
(12) SOL SENSOR Checking the Diverter solenoid

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1-4-5. Power Transportation part
[1] Features
• Transportation part work by single MOTOR and power for Bill separation
part is transferred & controlled by CLUTCH
[2] Constitution
G1 G1 G1
G1
P3
G2
P4
P1
P4
P4
P3
P2
P5
MOTOR
G2 G2
P3
T3
T1
T2
T4
CLUTCH
P7
P6