Pulsar PG6580BCO User manual

Generator
OPERATOR’S MANUAL
Model: PG6580BCO
[email protected]

Introduction. ............................................................................................................................................................................3
Parts Ordering / Customer Service. .............................................................................................................................3
Product Specifications. ................................................................................................................................................3
Safety Rules. ...........................................................................................................................................................................4
Safety Symbols. ...........................................................................................................................................................4
Safety Instructions ......................................................................................................................................................4
Features....................................................................................................................................................................................7
Assembly ................................................................................................................................................................................8
Unpacking .................................................................................................................................................................... 8
Packing List . ............................................................................................................................................................... 8
Attaching Wheels ....................................................................................................................................................... 9
Adding Oil/Checking engine oil ...................................................................................................................................10
Adding Fuel. ...............................................................................................................................................................11
Connecting Generator to an Electrical System. ........................................................................................................11
Operation ..............................................................................................................................................................................12
How to Stop Engine. ..................................................................................................................................................13
Grounding the Generator .
How to Start Engine.
............................................................................................................................................12
Receptacles and Extension Cords..............................................................................................................................13
Don’t Overload Generator...........................................................................................................................................14
Wattage Reference Guide. .........................................................................................................................................15
Cold Weather Operation. ...........................................................................................................................................16
TABLE OF CONTENTS
Installing support leg ................................................................................................................................................... 9
Installing the handles ...................................................................................................................................................10
..................................................................................................................................................12
Maintenance . ..........................................................................................................................................................................17
Maintenance Schedule . .............................................................................................................................................17
Troubleshooting . ..................................................................................................................................................................22
Diagrams.................................................................................................................................................................................23
Changing Oil . ............................................................................................................................................................18
Check Spark Plug ......................................................................................................................................................19
How to Store . ...........................................................................................................................................................21

3
INTRODUCTION
Date of Purchase:
Model Number:
Serial Number:
Thank you for purchasing this superior quality portable generator from Pulsar P roducts Inc . When operating and
maintaining this product as instructed in this manual, your generator will give you many years of reliable service.
Product Specifications:
This generator is an engine-driven, revolving field, alternating current (AC) portable generator. It is designed to supply
electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during
power outages.
The emissions control system for this generator is compliant with all standards set by the U.S. Agency. (EPA)
AC Output
Rated Wattage 5300W (5.3kW)
Rated Voltage 120V/240V
Rated Frequency 60Hz
Rated Ampere 39.6A / 19.8A
Peak Output 6.58kVA
SAVE THIS MANUAL FOR FUTURE REFERENCE
This manual contains important information regarding safety, operation, and maintenance.
Engine 274cc OHV, 4 Stroke, Air Cooled
Engine Oil 10W30 - 23oz (0.7L)
Fuel Tank 5.2 Gal (20L) Unleaded Gasoline
GAS LPG
4750W (4.75kW)
120V/240V
60Hz
44A / 22A
5.92kVA
PULSAR PRODUCTS, INC
5721 E Santa Ana St, Suite A ,
Ontario ,California , 91761,
1-866-591-8921
How to contact us:
To order parts, receive warranty assistance, or other service inquiries, contact us at: 866.591.8921,
or [email protected]
Save your original sales receipt and record the following information below for service or warranty assistance.

4
Indicates a potentially hazardous
situation which could result in
serious injury or death if not avoided.
Toxic Fumes Risk of fire Risk of explosion
Lifting hazard
Risk of electric shock Hot surface
WARNING!
CAUTION!
Indicates a potentially hazardous
situation which could result in
damage to equipment or property.
The manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter. Therefore, the
warnings in this manual, on tags, and on affixed decals are not all-inclusive. To avoid accidents, the user must understand
and follow all manual instructions and use common sense.
Safety Symbols
Read and understand this manual in its entirety before operating this generator. Improper
use of this generator could result in serious injury or death.
WARNING!
To reduce the risk of serious injury, avoid attempting to lift the generator alone.
WARNING!
Safety Instructions
•
•
•
•
• Using a generator indoors CAN KILL YOU IN MINUTES!
• Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,
sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek
medical attention.
Never use indoors, in a covered area, or in a confined space, even if doors and windows are open.
Install a battery operated carbon monoxide alarm near bedrooms.
Keep exhaust from this unit from entering a confined area through windows, doors, vents, or other openings.
When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.
WARNING! Do not operate indoors or in a confined space preventing dangerous carbon
monoxide gas from dissipating.
SAFETY RULES
•Always wash hands after handling generator.
WARNING! Engine exhaust contains chemicals that lead to cause cancer and birth defects.

5
SAFETY RULES
• Do not wear loose clothing or gloves.
• Remove jewelry or anything else that could be caught in moving parts.
• Tie back or wear protective head covering to contain long hair.
WARNING! Starter and other moving parts can catch on clothing, jewelry, and hair.
Keep engine away from flammable objects and other hazardous materials.
•
death.
The fuel and its vapors used to power this unit are highly flammable and could explode resulting in serious injury or
Never fill or drain fuel tank indoors.
Never overfill fuel tank. If fuel spills, move the unit at least 30 feet away from the spill and wipe up any remaining fuel
•
•
on the unit before starting the engine.
•
•
•
•
• Never smoke while operating or fueling this unit.
Never operate or store this unit near an open flame, heat, or any other ignition source.
Generator should have at least far away from buildings or other equipment during operation.
Keep engine free of grass, leaves, or grease which are flammable.
When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit
has been running then the fuel cap is under pressure, remove slowly.
•To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.
• When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve
turned to the off position.
WARNING!
Never exceed generator’s wattage / amperage capacity. This could damage the generator
and / or connected electrical devices.
WARNING!
•Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.
• To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.
WARNING! Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.
• Always start the engine and let it stabilize before connecting any electronic devices.
• Disconnect all electronic devices before stopping the engine.
WARNING! Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do
so could damage the generator and / or connected electrical devices.
•
•Allow hot components to cool before touching.
Use caution around the muffler, cylinder, and other engine parts as they can be extremely hot.
WARNING! Avoid contacting hot areas of this unit.

6
• Improper treatment of generator can damage the unit and shorten it’s life.
Always repair this unit as specified in this manual. If you have any questions contact your dealer or consult a qualified
Shut generator off if electrical output is missing, unit vibrates excessively or begins to smoke, spark or emit flames.
•
service center.
•
WARNING!
• Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place.
• Never transport or make adjustments to this unit while it is running.
• Never insert objects through cooling slots.
WARNING!
Never operate this unit if there are any broken or missing parts and only use Pulsar
Products replacement parts specifically designed for this unit.
Only use this unit as intended or serious injury or death could result.
SAFETY RULES
• Increasing governing speed is dangerous which can result in personal injury and / or damaged equipment.
• Decreasing governed speed adds an excessive load and can damage equipment.
• Only when operating at the preset governed speed will this generator will supply the correct rated frequency and
voltage.
WARNING! Never modify this unit in any way or modify governed speed.
• Only operate generator on a level surface.
WARNING!
• Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands
or feet are wet.
• Always keep the generator dry. Never operate generator in rain or under wet conditions.
• Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel
work.
• Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
Never permit a child or unqualified person to operate generator. Keep children a minimum of 10 feet away from the
contact with receptacles.
•
generator at all times.
• If using the generator for back up power, notify the utility company.
If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to
install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to
electric utility workers.
•
WARNING! This generator produces a very high voltage which could result in burns or
electrocution causing serious injury or death.
PROP 65 WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or
other reproductive harm.

7
FEATURES
A - ON/OFF Start Switch
B - 3 in 1 Hour Meter
C -120 Volt 30 Amp RV Receptacle（TT-30R)
D - Main Breaker
E - 120V / 240V 30 Amp Twist Lock (L14-30R)
F - Grounding Connection
G - Two 120 GFCI Outlets (NEMA5-20)
H - Fuel selector switch
I - CO Senser Light
J - Fuel Tank
K - Fuel Tank Vapor Vent
L - Frame
M- Choke Lever
N - Fuel Valve (ON/OFF)
O - Air Filter
P - Recoil Starter
Q - Handle
R - Support Foot
S - Oil Fill and Dipstick
T - No Flat Tires
T

8
ASSEMBLY
Unpacking
1. Place box on a level surface.
2. Remove all items from box except the generator. Make sure all items listed on the packing list are included and not
damaged.
3. Cut down the sides of box being careful to avoid hitting the generator.
4. Leave generator on box to install wheel assembly.
Packing List
Check all loose parts to the following list. Contact your dealer if any loose parts are not included.
Description Qty
Handle Assembly
Bolt
Nut
2
2
4
Wheel Assembly
2
Hair pin
2
Axles
2
Description Qty
Generator 1
Operator’s manual 1
Product registration card 1
Toolkit
Spark Plug Wrench 1
1
Washer
2
Description Qty
Foot Assembly
Bolt
2
4
Funnel
++ + + + + + ++ +
( )
++
Handle Assembly Wheel Assembly
+
Foot Assembly
2
Bushings (Flanged)
+
Engine oil 1
Two-stage regulator 1
OIL
+
+
Measuring Cup 1

9
ASSEMBLY
• Parts needed - Support leg & M8 Bolt (2).
Raise the front end of the generator high enough to gain access to the bottom of the frame. Securely position props
underneath to support.
•
• Line up holes on the support leg bracket to the holes on the front of the generator frame.
• Attach the support leg using M8 Bolt.
Installing Support Leg (See fig 2)
• Parts needed - 2 wheels, 2 axles, 2 hair pins, and 2 washers.
• Raise or tilt generator so you can slide the wheel axle pin into the wheel, the washer, the wheel mounting hole located
on the side of the frame.
• Secure the wheel assembly by reinserting a hair pin through hole at the end of the wheel axle and pressing until it locks
into place.
• Repeat process on the other side of the generator to install the second wheel.
Attaching Wheels (See fig 1)
Fig 1
Fig 2

10
ASSEMBLY
Fig 4
•
• Place generator on a level surface.
Insert a funnel into the crankcase dipstick hole and carefully add 4-Cycle engine oil (SAE10W- 30) to empty crankcase
until oil reaches the outer edge of the oil fill hole (crankcase dipstick hole).
• Be sure to replace dipstick before attempting to start the engine.
• To check oil, set generator on a level surface, wipe dipstick clean, then reinsert dipstick without rethreading.
Adding / Checking Engine Oil (See fig 5)
•
• Place 2 bushings on handle and slide handle in place with the pre-drilled hole on the generator frame.
Insert bolt through the handle and frame and tighten with nut.
•Repeat on opposite side.
Installing The Handles (See fig 4)