Pulsar AWZ 100 User manual

PSU-B-13,8V/L-1A/1/EL-TR-1.2 Ah/MC
AWZ 100
v. 2.2
Buffer, l near power supply un t.
EN
Edition: 3 from the 18
th
April 2011
Supercedes edition: 2 from the 25
th
February 2008

2
Table of contents:
1. Techn cal descr pt on
2. Installat on
3. Handl ng and operat on
4. Ma ntenance
1. Techn cal descr pt on
he buffer power pack is dedicated for uninterrupted power supply for the equipment requiring the
stabilized voltage 12V DC (±15%). he linear stabilizing system applied in the equipment delivers the voltage
with lower level of noise and shorter response time for the interference as is the case where a pulse
stabilizer is applied. he power pack delivers the voltage in buffer work Uout = 12.8 V ÷ 13.8 V DC, with the
total current capacity of 1.1 A. In the case of voltage decay, the immediate switching to power supplies from
battery takes place. The battery s not protected from excess ve d scharge UVP.
Caution: Using AWZ100 Power Supply for CC V, KD, SSWiN or other similar applications
demands using the MZN1 overvoltage module in the output DC stage of Power Supply.
Figure 1. Block diagram of the power pack.

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Techn cal parameters
Power supply voltage 230V AC, 50 Hz (-15%/+10%)
Transformer TR 30 VA
Output voltage Uout
+12.8 V ÷ +13.8 V DC
(13.8 V DC – rated)
(13.3 V DC @ 1A )
Output current Iout 1,0A (const.)
Power 18 W (max.)
SCP short-circuit protection
I-st grade - 200% ÷ 250% of supply power – limitation
of current and/or fuse failure in the battery circuit
(fuse-element replacement required)
II – nd. grade - 0% ÷ 50% (@25ºC÷65ºC) of supply
power – current limitation with the PTC automatic
fuse, manual restart (disconnection of the DC output
circuit)
OLP over oad protection
0% ÷ 50% (@25ºC÷65ºC) of supply power – current
limitation with the PTC automatic fuse, manual restart
(disconnection of the DC output circuit)
Battery charg ng current Iac (max) = 0.3 A
0.1A / 24h (Inom./24h)
F2 Fuse n the transformer pr mary c rcu t T 250 mA
(250 V)
Transformer pr mary c rcu t current - max 160 mA @ 1.1 A
(-15%, + 10%)
Transformer thermal protect on 130
o
C
F1 Fuse n the battery c rcu t F 2A
Battery 1.2 Ah/12V SLA
TAMPER output serv ce rel ab l ty - max 500 mA @ 30 V DC (max.)
Enclosure IP IP 20
Operat ng temperature - 10
o
C ÷ 40
o
C
Relat ve hum d ty - max 90 [%] (max.)
D mens ons (WxHxD) 175 x 185 x 80 + 8
[±2] [mm]
We ght 1,5 [kg] netto
1.6 [kg] gross
*in buffer operation from the battery
ab. 1 - Power pack technical parameters.
Figure 2. Current and voltage characteristics of the power pack.
0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6
12
12,2
12,4
12,6
12,8
13
13,2
13,4
13,6
13,8
14
Diagram Uwy(Io)
Uwy
I[A]
U[V]

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Figure 3. General view of the power pack.

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[1] ~AC~
joint
[2] F1
Fuse in transformer circuit
[3] P1
voltage adjustment
[4] Red d ode
optical signalling
[5] Green d ode
optical signalling
[6] Outputs
Joint ( ab. 3)
[7] Battery outputs
[8] 230 – 0V
erminals 230V/AC
[9] F2 ransformer primary circuit fuse
[10] Joint (with yellow-green PE
protective conductor)
ab. 2. Description of designations from the figure 1
2. Installat on.
he buffer power pack is dedicated for assembly by the qualified assembly man, holding relevant
certificates (as required and necessary for the specific country), permissions and authorizations for making
connections in 230 V AC systems and LV systems. he equipment should be assembled in non-open-space
rooms, in accordance with environment class II, with standard air relative humidity (RH – 90% maximum, without
condensation) and the temperature within the range from -10°C to +40°C. he power pack should be operated in
the vertical position such that the free air convection is ensured through the ventilation openings of the enclosure.
Prior to entering for installation, the balance of power pack loads should be drawn up. During the normal
operation the sum of currents consumed by the consumers may not exceed Iout = 1,1A, with the incorporation of
the maximum battery charging current Iacc (max) = 300 mA.
As the power pack is designed for the constant operation, the circuit breaker is not included and this is
why the proper and appropriate shock protection in the power supply circuit must be ensured. Also the users
should be informed about the method of disconnecting the power pack from the power supply voltage (most
frequently through the separation and designation of the relevant fuse in the fuse box). he wiring system should
be completed in accordance with the applicable norms, standards and regulations.
Caution: Prior to entering for installation make sure that the voltage in the 230 V power supply circuit
is disconnected.
1. Assemble the power pack in any place and connect the connection leads.
2. Remove the power grid fuse protecting the transformer primary circuit. [9]
3. Connect the 230 V power supply conductors to the 230 V AC transformer terminals [8]. he earthing
conductor should be connected to the terminal designated with the earthing symbol [10]. he connection
should be made by means of the three-wire cable (with yellow-green PE protective conductor). he power
supply conductors should be run as far as the relevant terminals of the connection board, through the
insulation pass.
Caut on: Pay special attention when completing the shock protection circuit: the yellow-green PE
protective conductor of the power supply cable must be connected from one side to the terminal
designated in the power pack enclosure. he operation of the power pack without the shock
protection circuit properly completed and technically operable IS NO ADMISSIBLE.
he operation without such circuit threatens with damage to the equipment or electric shock.
[6]
+OUT
-OUT
+ Vcc output
- GND output
TAMPER Sabotage prevention switch
contacts - NC
ab. 3. Description of the output joint

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4. Connect the leads of the consumers to joints OUT + and - of the joint box on the power pack board [6].
(Optionally connect the MZN1 module between +OU - and load).
5. Activate the 230 V AC power supply and insert the power network fuse protecting the transformer primary
circuit [9]. Check the optical signalling of the power pack operation. he output voltage of the unloaded
power pack is equal to ~ 13.8 V DC. he voltage may fluctuate from 12.8 V to 13.8 V DC during battery
charging.
6. Connect the battery in accordance with the designations [7] with colours. After this operation is completed,
the voltage appears in the output of the power pack, which is signalled by the green diode on.
7. Perform the power pack test checking the optical signalling [4] [5]:
- the disconnection of the voltage 230 V AC through the removal of the fuse from the transformer
socket will be signalled by the red diode going off.
8. Following the assembly and checking the correctness of operation, the enclosure may be locked.
3. Handl ng and operat on.
3.1. Power pack operat on s gnall ng
he unit is equipped with the optical signalling of operation states:
Red d ode:
- on - the power pack s suppl ed w th voltage 230 V AC
- off - the power pack s not suppl ed w th voltage 230 V AC
Green d ode
- on – DC voltage at the output of the power pack
- off – DC voltage m ss ng at the output of the power pack
- on - off
Descr pt on Comments
Proper state of operation
Output overloaded or short
circuited
- check cabling and consumers
- if the battery is connected, check
battery fuse
he absence of power
supply from the power
network, operation from
battery
- check transformer fuse
he absence of voltage at
the output
- check cabling and consumers
- check transformer fuse
- check battery fuse
flickers Output overloaded - lower the consumption of current by
consumers
ab. 4 – Optical signalling.
3.2. Operat on from the battery.
Start ng the operat on from the battery.
he time of operation with supplies from battery depends on the battery capacity, the extent of charging
and the load current. For example, for the typical, fully charged battery with capacity of 1.2 Ah and load current 1A,
the maximum operation time safe for the battery is approximately one hour.
• Start ng the power pack from the battery: after connecting the battery in accordance with the
designations [7], the voltage appears on the output terminals of the power pack.
The l m tat on of the battery charg ng current.
he power pack is equipped with the battery charging current limitation to the value
Iacc (max) =~ 300mA.

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3.3. Procedures n the case of power pack overload ng.
he power pack is equipped with the protection of the output stage with the application of the P C polymer fuse.
When the power pack is loaded with current exceeding 1A (110% ÷150% P) , the automatic disconnection of the
output voltage takes place, which is signalled by the green diode going off. In such a case, the load should be
disconnected from the output of the power pack for the period of about 1 minute.
4. Ma ntenance.
All the maintenance duties may be performed following disconnection of the power pack from the power grid. he
power pack does not require any specific maintenance procedures, however, in the case of significant level of
dust, its interior should be cleaned with the compressed air.
When replacing the fuse, use only substitutes in conformity to originals.

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WEEE MARK
The waste electr c and electron c products do not m x w th general household
waste. There are separate collect on system for used electr c and electron c
products n accordance w th leg slat on under the WEEE D rect ve and s
effect ve only w th EU.
Not ce: he power supply unit is adapted for cooperation with the sealed lead-acid battery (SLA). After the operation period it
must not be thrown but recycled according to the applicable law.
GENERAL WARRANTY CONDITIONS
. Pulsar K. Bogusz Sp.j. (manufacturer) grants a two-year quality warranty for the equipment, starting from the date of
purchase placed on the purchase order.
2. Should such purchase order be missing when the claim is submitted, the three-year guarantee period is counted from the
date of the manufacturing of the device.
3. The warranty includes free-of-charge repairing or replacing with a functional equivalent (the selection is made by the
manufacturer) of the malfunctioning device, due to reasons attributable to the manufacturer, including manufacturing and
material defects, unless such defects have been reported beyond the warranty period (item and 2).
4. The equipment subject to warranty is to be brought to the place where it was purchased, or directly to the main office of
the manufacturer.
5. The warranty applies to complete equipment, including the type of defect specified in writing, using a properly filled
warranty claim.
6. Should the claim be accepted, the manufacturer is obliged to render warranty repairs, as soon as possible, however not
later that within 4 days from the delivering of the equipment to the service centre of the manufacturer.
7. The repair period mentioned in item 5 may be prolonged, if there is no technical capability to carry out the repairs, and in
the case that the equipment has been accepted conditionally, due to the failing of the warranty terms by the claimant.
8. All the services rendered by force of the warranty are carried out at the service centre of the manufacturer, exclusively.
9. The warranty does not cover the defects of the equipment, resulting from:
- reasons beyond the manufacturer's control,
- mechanical damage,
- improper storage and transport,
- use that violates the operation manual or equipment application,
- random events, including lightning discharges, failures of power networks, fire, flooding, high temperatures and chemical
agents,
- improper installation and configuration (at variance with the rules set forth in the manual),
0. Each confirmation of structural modifications or repairs, carried out beyond the service centre of the manufacturer, or any
modification of serial numbers or warranty labels, results in the loss of the rights resulting from the warranty.
. The liability of the manufacturer towards the buyer is limited to the value of the equipment, determined according to the
wholesale prices suggested by the manufacturer on the day of purchase.
2. The manufacturer shall not be responsible for the defects that resulted from the damaging, malfunctioning or inability to
operate the equipment, particularly, if such defects are the result of failing to abide by the recommendations and
requirements contained in the manual, or the use of the equipment.
Pulsar K.Bogusz Sp.j.
Siedlec 150,
32-744 Łapczyca, Poland
el. ([phone], Fax. [phone]
e-mail: [e-mail], [e-mail]
http:// www.pulsar.pl