Pulseroller EZ-Qube-N User manual

EZ-Qube Reference
Manual
Version 2.0 — May 19, 2021
Copyright © 2021 PULSEROLLER

Table of Contents
1. About This Manual ................................................................................................................................. 2
2. Glossary of Terms .................................................................................................................................. 5
3. Module Hardware.................................................................................................................................... 6
3.1. Identifying Module Components ...................................................................................................... 7
3.2. Mounting Dimensions...................................................................................................................... 8
3.3. Power Connector .......................................................................................................................... 11
3.4. Motor Connector ........................................................................................................................... 12
3.5. I/O Connector................................................................................................................................ 13
3.6. Inspection and Cleaning................................................................................................................ 15
3.7. Technical Specifications................................................................................................................ 16
4. Module Wiring....................................................................................................................................... 17
4.1. Power Supply................................................................................................................................ 18
4.2. Proper Motor Grounding Practice .................................................................................................. 20
4.3. Run/Reverse Inputs....................................................................................................................... 21
4.4. 0-10V Analog Input ....................................................................................................................... 25
4.5. PNP Version ................................................................................................................................. 27
4.5.1. Error Output.......................................................................................................................... 28
4.5.2. Speed Signal Output ............................................................................................................. 29
4.6. NPN Version ................................................................................................................................. 31
4.6.1. Error Output.......................................................................................................................... 32
4.6.2. Speed Output........................................................................................................................ 33
5. DIP Switch Settings.............................................................................................................................. 34
5.1. CONFIG DIP Switch ...................................................................................................................... 36
5.1.1. Holding Brake Settings.......................................................................................................... 37
5.2. SPEED DIP Switch........................................................................................................................ 38
5.2.1. 0-10V Analog Speed ............................................................................................................. 40
5.2.2. Speed Calculation................................................................................................................. 41
5.3. ACC/DEC DIP Switch.................................................................................................................... 43
5.3.1. Accel/Decel Equal................................................................................................................. 44
5.3.2. Decel Equal 2 x Accel ........................................................................................................... 46
5.3.3. Accel/Decel Time Formula .................................................................................................... 48
6. Operation .............................................................................................................................................. 49
7. Output Signals & LED Indicators......................................................................................................... 50
7.1. Pulse Speed Output ...................................................................................................................... 51
7.2. Error Output and LED Status......................................................................................................... 52
7.2.1. Power Supply ON with Motor Connected............................................................................... 54

7.2.2. Motor Not Connected ............................................................................................................ 55
7.2.3. Power Supply Voltage > 32V................................................................................................. 56
7.2.4. Voltage Drop Below 18V and Voltage Drop Below 13V ......................................................... 57
7.2.5. Voltage Over 32V Due to Motor Overspeed .......................................................................... 58
7.2.6. Normal Operation with Motor Running then Reverse Signal .................................................. 59
7.2.7. Motor Current Exceeding Peak Limit ..................................................................................... 60
7.2.8. Over Current with PWM Limiting ........................................................................................... 61
7.2.9. Motor Stalled with Self Stop .................................................................................................. 62
7.2.10. Motor Overload with Self Stop............................................................................................. 63
7.2.11. Module Over Heat with Self Stop ........................................................................................ 64
7.2.12. Motor Not Running when RUN is ON .................................................................................. 65
7.2.13. Motor Phases Error Detected .............................................................................................. 66
8. Internal Jumper Settings...................................................................................................................... 67

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