Pumps Australia Volcano 4000 User manual

VOLCANO
USER MANUAL
pumpsaustralia.com.au
1800 790 915

Thank you for purchasing a quality Pumps Australia Pressure Washer. We reserve the right to make changes at any time without
incurring any obligation.
Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and
warnings before using this pressure washer. Warning information should be emphasized and understood. If the operator is not
uent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s
native language by the purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to
operate the engine without proper instructions.
This manual should be considered a permanent part of the machine and should remain with it if machine is resold. When or-
dering parts, please specify model and serial number. Use only identical replacement parts. This machine is to be used only by
trained operators.
IMPORTANT SAFETY INFORMATION
2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling
distributor for specic details. If your machine is rated 250 volts or less, single phase will be provided with a ground
fault circuit interrupter (GFCI). If rated more than 250 volts, or more than single phase this product should only be
connected to a power supply receptacle protected by a GFCI
WARNING: To reduce the risk of injury, read operating instructions carefully before using.
1. Read the owner’s manual thoroughly. Failure to follow instructions could cause
malfunction of the machine and result in death, serious bodily injury and/or property
damage.
WARNING: Keep wand, hose, and water spray away from electric wiring or fatal electric
shock may result.
5. To protect the operator from electrical shock, the machine must be electrically grounded. It is
the responsibility of the owner to connect this machine to a UL grounded receptacle of proper
voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch
machine with wet hands or while standing in water. Always disconnect power before servicing.
WARNING: Flammable liquids can create fumes which can ignite, causing property damage
or severe injury.
WARNING: Risk of explosion — Operate only where open ame or torch is permitted.
6. In oil burning models, use only kerosene, No. 1 home heating fuel, or diesel. If diesel is used,
add a soot remover to every tankful.
WARNING: Risk of re — do not add fuel when the product is operating or still hot.
WARNING: Do not use gasoline crankcase draining or oil containing gasoline, solvents or
alcohol. Doing so will result in  re and/or explosion.
7. Oil burning appliances shall be installed only in locations where combustible dusts and amma-
ble gases or vapours are not present. Do not store or use gasoline near this machine.
8. Do not allow acids, caustic or abrasive uids to pass through the pump.
9. Never run pump dry or leave spray gun closed longer than 1-2 minutes.
10. Keep operating area clear of all persons.
WARNING: High pressure spray can cause paint chips or other particles to become air-
borne and y at high speeds. To avoid personal injury, eye, hand and foot safety devices
must be worn.
11. Eye, hand, and foot protection must be worn when using this equipment.
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WARNING: This machine exceeds 85 dB appropriate ear protection must be worn.
WARNING: Hot discharge uid. Do not touch or direct discharge stream at person(s)
WARNING: This machine produces hot water and must have insulated components
attached to protect the operator.
WARNING: Risk of injury. Hot surfaces can cause burns. Use only designated gripping areas of
spray gun and wand. Do not place hands or feet on non-insulated areas of the pressure washer.
12. To reduce the risk of injury, close supervision is necessary when a machine is used near children.
Do not allow children to operate the pressure washer. This machine must be attended during operation.
WARNING: Grip cleaning wand securely with both hands before starting. Failure to do this could
result in injury from a whipping wand.
13. Never make adjustments on machine while in operation.
14. Be certain all quick coupler ttings are secured before using pressure washer
16. Inlet water must be clean fresh water and no hotter than 90°F.
WARNING: High pressure developed by these machines will cause personal injury or equipment
damage. Keep clear of nozzle. Use caution when operating. Do not direct
discharge stream at people, or severe injury or death will result.
WARNING: Protect machine from freezing.
15. To keep machine in best operating conditions, it is important you protect machine from freezing. Failure
to protect machine from freezing could cause malfunction of the machine and result in death, serious bodily
injury, and/or property damage. Follow storage instructions specied in this manual.
WARNING: Risk of asphyxiation. Use this product only in a well ventilated area.
17. Avoid installing machines in small areas or near exhaust fans. Adequate oxygen is needed for
combustion or dangerous carbon monoxide will result.
WARNING: Be extremely careful when using a ladder, scaffolding or any other relatively unstable
location. The cleaning area should have adequate slopes and drainage to reduce the possibility of a
fall due to slippery surfaces.
20. Do not overreach or stand on unstable support. Keep good footing and balance at all times.
21. Do not operate this machine when fatigued or under the inuence of alcohol, prescription medications, or
drugs.
18. Manufacturer will not be liable for any changes made to our standard machines or any components not
purchased from Pumps Australia Pty Ltd.
19. The best insurance against an accident is precaution and knowledge of the machine.
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OPERATION INSTRUCTIONS
Before Starting
WARNING: Check hoses, trigger guns, ttings, and fuel connections daily for signs of wear, cracks and looseness,
and replace as required.
1. Read all manuals provided with this pressure washer. Become familiar with location and function of all operating and safety
controls.
2. Connect water supply hose to the standard garden hose connector. The water source and supply hose must be capable of
providing 30 LPM.
3. Fill fuel tank. Use Diesel DO NOT USE PETROL, CRANKCASE OIL RESIDUALS OR WASTE OIL.
4. Check pump oil level.
5. If detergents are to be used, only use detergents intended for pressure washers. Follow instructions on the detergent con-
tainer.
IMPORTANT: If the pressure washer has not been used for an extended period of time, remove the nozzle from the
end of the wand and turn on water supply. Allow water to run from the end of the wand until clear.
IMPORTANT: The trigger gun provided with this pressure washer is equipped with a manual trigger lock to prevent
accidental operation of the trigger gun. The trigger lock should be used whenever the trigger gun is not in use.
To Start
IMPORTANT: The water must be turned on before starting. Running the pump dry will cause damage to pump seals
and void warranty.
IMPORTANT: DO NOT allow the machine to run in bypass for more than 10 minutes at any one time or damage to
pump may occur.
1. Turn water on.
2. Hold gun rmly, squeeze trigger of trigger gun and turn engine key switch to ON. Allow air to purge from system.
3. If HOT water is desired, press the burner button ON. Adjust thermostat to desired temperature. The burner
will re immediately with a small puff of smoke. If smoke continues refer to the Troubleshooting Guide in this manual. When
the trigger gun is closed the burner will turn off.
To Stop
1. If detergents were used, draw clear water through the detergent line to purge detergent.
2. If burner was used, turn off burner button and allow pump to run cold water through coil.
3. Turn the key on the engine to OFF.
4. Turn OFF water supply.
5. Squeeze trigger gun open to relieve system pressure.
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Sympton Possible Cause Solution
Oil leak between crankcase and
pumping section Worn rod oil seals Replace crankcase piston rod seals
Frequent or premature failure of
the packing
Cracked, damaged or worn plunger Replace plungers
Overpressure to inlet manifold Reduce inlet pressure
Material in the uid being pumped Install proper ltration on pump inlet plumbing
Excessive pressure and/or temperature
of uid being pumped
Check pressures and uid inlet temperature; be
sure they are within specied range
Pump runs but produces no ow Pump is not primed Flood suction then restart pump
Pump fails to prime Air is trapped inside pump
Disconnect discharge hose from pump. Flood
suction hose, restart pump and run pump until
all air has been evacuated
Pump loses prime, chattering
noise, pressure uctuates
Air leak in the suction hose or inlet
Remove suction line and inspect it for a loose
liner or debris lodged in the hose. Avoid all
unnecessary bends. Do not kink hose
Clogged suction strainer Clean strainer
Low pressure at nozzle
Unloader valve is by-passing
Make sure nozzle is matched to the ow and
pressure of the pump. If the nozzle is worn,
replace
Incorrect or worn nozzle Replace packing or valves
Worn packing or valves Clean or replace valves
Pressure gauge uctuates
Valves worn or blocked by foreign
bodies Clean or replace valves
Seals worn Replace Seals
Low-pressure
Worn nozzle Replace with nozzle of proper size
Belt slippage Tighten or replace with correct belt
Air leak in inlet plumbing Disassemble, reseal and reassemble
Relief valve stuck, partially plugged or
improperly adjusted valve seat worn
Clean and adjust relief valve; check for worn or
dirty valve seats
Worn packing. Abrasive in pumped in
cavitation. Inadequate water
Install proper lter suction at inlet manifold must
be limited to lifting less than 20 feet of water or
8.5 psi vacuum
Worn inlet, discharge valve blocked or
dirty Replace inlet and discharge valve
Pump runs extremely rough, pres-
sure very low
Inlet restrictions and/or air leaks Clean out foreign material
Stuck inlet or discharge valve Replace worn valves
Water leakage from under manifold Worn packing or cracked plunger Install new packing or plunger
Slight leak, oil leaking in the area of
crankshaft
Worn crankshaft seal or improperly
installed oil seal o-ring
Remove oil seal retainer and replace damaged
0-ring and/or seals
Bad bearing Replace bearing
Excessive play at the end of the
crankshaft pulley
Worn the main bearing from excessive
tension on drive belt
Replace crankcase bearing and/or tension drive
belt
Water in crankcase
Humid air condensing into water inside
the crankcase Change oil intervals
Worn packing and/or cracked plunger Replace packing. Replace plunger
Loud knocking noise in pump
Cavitation or sucking air Check water supply is turned on
Pulley loose on crankshaft Check key and tighten set screw
Broken or worn bearing Replace bearing
TROUBLESHOOTING
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Volcano 4000 | 12 Volt Hot & Cold Pressure Cleaner (Smartdrive)
With SmartDrive technology this is the ultimate
petrol driven Hot and Cold high pressure cleaner
on the market.
Using Honda IGX range engine. This unit
disengages the engine to the pump causing the
pump to completely stop. When the trigger is pulled,
the engine re-engages. This means cooler running
extending the life of the pump.
This is a patented system of Pumps Australia Pty
Ltd
Model Max
PSI
Max
Flow
Pump
RPM HP Engine Pump Head Piston Gearbox Electric Start
Volcano 4000 4000 15 3600 13 Honda
iGX390 Brass Ceramic Smartdrive Standard
Technical Features
Annovi Reverberi Heavy Duty Pump
Brass Head, Ceramic Pistons, SS Valves, German Teon Woven Water Seals
Honda iGX390 Petrol Engine
Electric Start Standard, Recoil backup.
Premimum Bosch 12volt battery
Gun & Hose Holders
Sturdy Galvanised Frame
Pressure Gauge
Adjustable Pressure Regulator
Detergent injector & suction strainer
Inlet Y-Strainer
12 Volt Boiler System (STANDARD)
No External power sources needed. Self containned system!
Easy to Use Infterface (STANDARD)
Turn on/off with a button or adjust your temperature with a turn of a dial!
5000PSI Rated Gun & Dual Lance assembly (STANDARD)
Heavy duty gun and dual lance used on this unit is the same on a 5000PSI unit!
Marine Grade Oil / Water Separator for fuel (STANDARD)
Removes the moisture and foreign bodies from your fuel
25ltr Marine Grade Aluminium Break Tank (STANDARD)
This allows the unit to have it’s own reservoir to draw from, preventing run dry issues.
Dimensions
(mm)
Length Width Height KG
1200 1000 800 300
CONTRACTOR
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Volcano 3000 | 12 Volt Hot & Cold Pressure Cleaner (Petrol Powered)
THE NEWKID ON THE BLOCK!
Much like it’s bigger brother, The Smartdrive Hot &
Cold, this unit uses a 12volt boiler system
powered by the engines charging coil, this means
no generators are needed, saving you money!
In an easy mountable heavy duty galvanised frame,
the Volcano3000 is an ideal t for all tradies and
cleaning contractors.
Model Max
PSI
Max
Flow
Pump
RPM HP Engine Pump Head Piston Gearbox Electric Start
Volcano 3000 3000 13 3600 9Honda
GX270 Brass Ceramic No No
Technical Features
Annovi Reverberi Heavy Duty Pump
Brass Head, Ceramic Pistons, SS Valves, German Teon Woven Water Seals
Honda GX270 Petrol Engine
Recoil Standard
Premimum Bosch 12 volt battery
Gun & Hose Holders
Sturdy Galvanised Frame
Pressure Gauge
Adjustable Pressure Regulator
Detergent injector & suction strainer
Inlet Y-Strainer
12 Volt Boiler System (STANDARD)
No External power sources needed. Self containned system!
Easy to Use Infterface (STANDARD)
Turn on/off with a button or adjust your temperature with a turn of a dial!
5000PSI Rated Gun & Dual Lance assembly (STANDARD)
Heavy duty gun and dual lance used on this unit is the same on a 5000PSI unit!
Marine Grade Oil / Water Separator for fuel (STANDARD)
Removes the moisture and foreign bodies from your fuel
25ltr Marine Grade Aluminium Break Tank (STANDARD)
This allows the unit to have it’s own reservoir to draw from, preventing run dry issues.
INDUSTRIAL
Dimensions
(mm)
Length Width Height KG
1200 1000 800 300
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USER MANUAL

PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
PUMPS AUSTRALIAPTY LTD
PARTS BREAKDOWN
96
UN003304-MR
78
88
36
502 32 49 47 48
44 45
37
38
77
39
19
41
17
134
56
4
3
1
2
111213
14 15 16
18
21
25
28
30 34
29
27 31
23
26
24
40
19
20
17
46
42
22
42
43
35
89
87 86
43
42
@
UN003305-AS
CC
AA
A
A
GE
EEC
B
C
C
KIT RICAMBI / PART KITS
RK N1450rpm ø 24x30 mm
(2288600)
sp_00500_RK_N
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PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
PUMPS AUSTRALIAPTY LTD
PARTS BREAKDOWN
97
SIMBOLOGIA - SYMBOLSKIT RICAMBI - PART KITS
228 Series
RK 1450 rpm N version ø 24 mm
11.14 (20630) 13.17 (20634) 15.15 (20637) 15. 20 (20897) (FC) 18.20 H (20643) 21.15 (20645) 18.16 H (FP)
11.20 H (20631) 13.20 H (20635) 15.20 H (20638) 15.28 H (20640) 18.28 H (21467) 21.20 H (21129)
11.25 H (20632) 14.16 (20636) 15.25 H (20639) 18.12 (20641) 21.10 (20644) 13.12 (FP)
PARTI SPECIALI IN VITON SPECIAL PARTS
Cod. - Part n° Denominazione - Description Q.tà - Q.ty
2809 Tenute acqua/Water seals ø 18 1
2810 Tenute acqua/Water seals ø 20 1
2811 Tenute acqua/Water seals ø 22 1
A=KIT 2864
valvole
valves
pistoni
pistons
B=KIT 2757 ø 18
B=KIT 2758 ø 20
B=KIT 2759 ø 22
C=KIT 1855
tenute olio
oil seals
Pos. Q.ty Pos. Q.ty Pos. Q.ty
3 6 25 316 3
4 6 19 2
34 1
39 1
tenute acqua
water seals
E=KIT 1857 ø 18
E=KIT 1887 ø 20
E=KIT 1888 ø 22
anelli appoggio
support rings
G=KIT 1829 ø 18
G=KIT 1815 ø 20
G=KIT 1816 ø 22
Pos. Q.ty Pos. Q.ty
12 311 3
14 3
15 3
❍ Per / For
RK 11.14 cod. 20630
RK 11.20 H cod. 20631
RK 11.25 H ☞ cod. 20632
❒ Per / For
RK 13.12
RK 13.17 cod. 20634
RK 13.20 H cod.
20635
● Per / For
RK 14.16 cod. 20636
✪ Per / For
RK 15.15 cod. 20637
RK 15.20 cod. 20897
RK 15.20 H cod. 20638
RK 15.25 H ☞ cod. 20639
RK 15.28 H ☞ cod. 20640
✩ Per / For
RK 18.12 cod. 20641
RK 18.16 H
RK 18.20 H cod. 20643
RK 18.28 H ☞ cod. 21467
★ Per / For
RK 21.10 cod. 20644
RK 21.15 H cod. 20645
RK 21.20 H cod. 21129
C Tolleranza coppia di serraggio +0÷-10% / Tightening torque tolerance +0÷-10%
Avvitare con Loxeal 55-14 / Screw with Loxeal 55-14
(b) Montare anello tenuta con attrezzo cod. 2281010 / Fit the seal with tool code nr. 2281010
☞ OLTRE 250 bar - OVER 3600 psi
@ Posizionamento targa di identicazione / Identication plate positioning
Olio - Oil
Tipo / Type Quantità / Quantity
SAE 15W40 0,435 Kg
Pos. Cod. Denominazione Description Qt Note
1960160 Guarnizione OR Ø 17,86x2,62 O-ring 6
2
960090 Tappo Plug 6RK C=54Nm
960850 Tappo Plug 6
RK H ☞C=54Nm
1380740 Tappo Plug 6RK H C=54Nm
31389051 Valvola completa Complete valve 6
4 880830 Guarnizione OR Ø 15,54x2,62 O-ring 6
5
880581 Tappo 1/4" G Plug 2 RK C=15Nm
1380690 Tappo 1/4" G nickel Plug 2
RK H - H ☞ C=15Nm
6820510 Guarnizione OR Ø 10,82x1,78 O-ring 2
11
960110 Anello appoggio Ø 18 Ring 3❍ ❒ ● ✪
840300 Anello appoggio Ø 20 Ring 3✩
840320 Anello appoggio Ø 22 Ring 3★
12
1382740 Tenuta acqua Ø 18 Water seal 3❍ ❒ ● ✪
840290 Tenuta acqua Ø 20 Water seal 3✩
840330 Tenuta acqua Ø 22 Water seal 3★
13
1380090 Guida pistone Ø 18 Piston guide 3❍ ❒ ● ✪
1380150 Guida pistone Ø 20 Piston guide 3✩
1380160 Guida pistone Ø 22 Piston guide 3★
14 961240 Guarnizione OR Ø 31,47x1,78 O-ring 3
15
880330 Tenuta acqua Ø 18 Water seal 3❍ ❒ ● ✪
840280 Tenuta acqua Ø 20 Water seal 3✩
840340 Tenuta acqua Ø 22 Water seal 3★
16 1383130 Anello tenuta Ring 3
17 850370 Vite TCEI M8x16 Screw 8C=24,5Nm
18 1380050 Supporto
cuscinetto chiuso Support 1
19 640030 Guarnizione OR Ø 59,99x2,62 O-ring 2
20 2280340 Cuscinetto Bearing 1
21 1382770 Corpo pompa Pump body 1
22 880130 Tappo Plug 1
23 962010 Dado Nut 3C=20Nm
24 962000 Rondella Washer 3
25
1380940 Pistone Ø 18 Piston 3❍ ❒ ● ✪
1380930 Pistone Ø 20 Piston 3✩
1382360 Pistone Ø 22 Piston 3★
26 1380950 Disco Plate 3
27 600180 Guarnizione OR Ø 7,66x1,78 O-ring 3
28 1380920 Pistone di guida Piston 3
29 1380060 Spina Pin 3
30
1383050 Biella alluminio Connecting-rod 3
1383020 Biella bronzo Connecting-rod 3
31 1080401 Anello antiestrusione Ring 3
32 1381850 Rondella Washer 8
Pos. Cod. Denominazione Description Qt Note
34 1780510 Guarnizione OR Ø 106x3 O-ring 1
35 1789010 Coperchio completo Cover 1
36 1343510 Vite TCEI M6x14 Screw 6C=10Nm
37
2280100 Albero marcato 5 Shaft 1❍
2280080 Albero marcato 3 Shaft 1❒
2280070 Albero marcato 2 Shaft 1●★
2280060 Albero marcato 1 Shaft 1✪ ✩
38 1380520 Linguetta Key 1
39 180340 Anello tenuta Ring 1(b)
40
1380120 Spessore 0,10 mm Shim 0.10 mm 1÷3
1380130 Spessore 0,19 mm Shim 0.19 mm 1÷3
1380530 Spessore 0,25 mm Shim 0.25 mm 1÷3
1382810 Spessore 0,05 mm Shim 0.05 mm 1÷3
41 1380040 Supporto
cuscinetto aperto Support 1
42 740290 Guarnizione OR Ø 14x1,78 O-ring 3➌
43 1980740 Tappo 3/8" G ottone Plug 2➌ C=20Nm
44 1263130 Vite TE M8x12 Screw 4
Optional C=20Nm
45 1380141 Piede Foot 2Optional
46
1980740 Tappo 3/8" G ottone Plug 1RK C=25Nm
1981180 Tappo 3/8" G nickel Plug 1
RK H - H ☞ C=25Nm
47 180101 Guarnizione OR Ø 17,5x2 O-ring 1
48
820361 Tappo 1/2" G ottone Plug 1RK C= 40Nm
960870 Tappo 1/2" G nickel Plug 1
RK H - H ☞ C=40Nm
49
1381071 Testa Head 1Ø18 RK
1381070 Testa nikelata Head 1
Ø18 RK H - H ☞
1380020 Testa Head 1Ø20-22 RK
1380680 Testa nikelata Head 1 Ø20-22 RK H
50 820150 Vite TCEI M8x70 Screw 8C=24,5Nm
77 1383140 Cuscinetto Bearing 1
78
1389270 Premontaggio testa Head assembly 1Ø18 RK
1389272
Premontaggio testa Head assembly 1 Ø18 RK H
1389271
Premontaggio testa Head assembly 1 Ø18 RK H ☞
1389208
Premontaggio testa Head assembly 1Ø20 RK
1389212
Premontaggio testa Head assembly 1 Ø20 RK H
1389216
Premontaggio testa Head assembly 1Ø22 RK
1389220
Premontaggio testa Head assembly 1 Ø22 RK H
86 1260250 Indicatore livello Level gauge 1 ➌
87 1260430 Anello Ring 1➌
88 1780690 Disco Plate 1➌
89 1140450 Guarnizione OR Ø 20,24x2,62 O-ring 1➌
➌Compreso nel cod. 1789010 / Part of part n° 1789010
MI 91423 (3056) (2322) (2990)DI_1388523 PAGE
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SAB 15/18/21 Parts Breakdown
212 Welshpool Road, Welshpool WA 6106
Ph: 08 9358 2323
Fax: [phone]
Email: [e-mail]
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