Putzmeister BSA 1409 D4 User manual

Operating Instructions
for machine operator and maintenance staff
always keep by the machine
Stationary
concrete pump BSA 1409 D4
Machine no. 210110932
19−03−04
The paper on which this document is printed is 100% chlorine free EPutzmeister Concrete Pumps GmbH 1994
Translation of the original Operating Instructions

Putzmeister Worldwide
Deutsch
land
PM
Putzmeister Concrete Pumps GmbH
Max−Eyth−Straße 10
D− 72631 Aichtal
+49−7127−599−0
+49−7127−599−520
[e-mail]
www.putzmeister.de
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+34−91−428 81 43
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77240 Vert Saint Denis
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+33−164 64 39 29
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Britain
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GB−Chesterfield
Derbyshire S41 9QB
+44−1246−2642 00
+44−1246−26 00 77
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PTR
Putzmeister Makine Sanayi ve Tic. A.ƞ
G.O.PaƟa Mah.
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Plot No. N4, Phase IV
Verna Industrial Estate, Verna Salcete
Goa−403722
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59 Huimanggongwon−ro, Chungwang−Dong
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Russ
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OOO Putzmeister−Rus
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129343 Moskau, Russia
+7−495−775−22−37
+7−495−775−22−34
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BP00_030_0911EN
de Übersetzung der Originalbetriebsanleitung
bg Ïðåâîä íà îðèãèíàëíî Ðúêîâîäñòâî çà ðàáîòà
cs Pƙeklad originálního návodu k obsluze
da Oversættelse af den originale driftsvejledning
el MetÜfrash tou prwtotýpou twn odhgiþn leitourgßaj
en Translation of the original Operating Instructions
es Traducción de las instrucciones de servicio originales
et Algupärase kasutusjuhendi tõlge
fi Alkuperäisen käyttöohjeen käännös
fr Traduction des instructions de service originales
hr Prijevod izvornika naputka za uporabu
hu Eredeti üzemeltetési útmutató fordítása
it Traduzione delle istruzioni d’uso originali
lt Eksploatavimo instrukcijos originalo vertimas
lv Lietoơanas pamcbas tulkojums no oriinlvalodas
nl Vertaling van de oorspronkelijke gebruiksaanwijzing
no Oversettelse av original brukerhåndbok
pl TƂumaczenie oryginalnej instrukcji eksploatacji
pt Tradução das Instruções de funcionamento originais
ro Traducerea instrucƣiunilor de funcƣionare originale
ru Gthtdjl abhvtzzjuj herjdjlcndf gj ärcgkefnfwbb
sk Preklad originálneho návodu na obsluhu
sl Prevod izvirnih navodil za uporabo
sv Översättning av original instruktionsbok
tr Orijinal kullanűm kűlavuzunun tercümesi

BP00_030_0911EN

Table of contents
Tableofcontents
I
210110932
1 Guide to the Operating Instructions
1.1 Foreword 1 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Icons and symbols 1 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety regulations
2.1 Definition of terms 2 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Machine 2  1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 Concrete pump 2  1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3 Arm assembly 2  1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.4 Placing boom 2  1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.5 Base structure 2  1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.6 Truck mixer 2  2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.7 Delivery line systems 2  2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.8 End hose 2  2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.9 Manufacturer 2  2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.10 Operator 2  2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.11 Machine operator 2  2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.12 Hoseman 2  2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.13 Signaller and other auxiliary personnel 2  2. . . . . . . . . . . . . . . . . .
2.1.14 Truck mixer driver 2  3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.15 Subject expert 2  3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.16 Qualified personnel 2  3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.17 After Sales Service personnel 2  3. . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.18 Maintenance 2  3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.19 Place of work, working area, danger zone 2  4. . . . . . . . . . . . . . .
2.2 Designated use 2 — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Retesting (safety inspection) 2  10. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Inspection intervals for retesting 2  11. . . . . . . . . . . . . . . . . . . . . . .
2.3 Improper use 2 — 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Transporting goods 2  12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Lifting loads 2  12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3 Removing obstacles 2  12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.4 Extending the reach 2  12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.5 Extending the placing boom and end hose 2  13. . . . . . . . . . . . . .

Tableofcontents
II 210110932
2.3.6 Impermissible end hose 2  13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.7 Impermissible working area 2  14. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.8 Climbing the placing boom 2  14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.9 Highpressure delivery 2  15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.10 Accessories and attachments 2  15. . . . . . . . . . . . . . . . . . . . . . . . .
2.3.11 Changes to the machine 2  15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Exclusion of liability 2 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Personnel 2 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Requirements 2  16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2 Qualifications 2  16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3 Responsibility of the machine operator 2  16. . . . . . . . . . . . . . . . . .
2.6 Operating Instructions, operating procedures and
other regulations 2 — 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.1 Operating Instructions 2  17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.2 Operating procedures 2  18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.3 Other regulations 2  18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 Personal protective equipment 2 — 19. . . . . . . . . . . . . . . . . . . . . . .
2.8 Before working with the machine 2 — 21. . . . . . . . . . . . . . . . . . . . .
2.8.1 Checking that the machine is ready for operation 2  21. . . . . . . .
2.8.2 Rendering the machine ready for operation 2  21. . . . . . . . . . . . .
2.9 Danger due to high voltage 2 — 22. . . . . . . . . . . . . . . . . . . . . . . . . .
2.9.1 High−voltage lines 2  22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9.2 Discharge voltage pattern 2  22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9.3 Clearances 2  22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9.4 Highvoltage warning devices 2  24. . . . . . . . . . . . . . . . . . . . . . . . .
2.9.5 Procedure in the event of a flash over 2  24. . . . . . . . . . . . . . . . . . .
2.9.6 Earthing in the event of electrostatic charging 2  25. . . . . . . . . . .
2.9.7 Earthing on construction sites with special equipment 2  25. . . .
2.10 Stationary machines 2 — 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10.1 Setup site 2  26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10.2 Stationary placing booms 2  26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10.3 Lifting machines and components 2  27. . . . . . . . . . . . . . . . . . . . . .
2.10.4 Loading and transporting 2  27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11 Mobile machines 2 — 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.1 Setup site 2  28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tableofcontents
III
210110932
2.11.2 Supporting ground 2  29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.3 Corner bearing loads 2  30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.4 Supports 2  31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.5 Driving 2  33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.6 Towing 2  34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.7 Loading 2  35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12 Placing booms 2 — 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12.1 Unfolding the placing boom 2  36. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12.2 End hose 2  38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12.3 Guiding the end hose ergonomically 2  39. . . . . . . . . . . . . . . . . . .
2.12.4 Connecting drills 2  39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12.5 Procedure in storms 2  40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12.6 Concreting in cold weather 2  40. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13 Delivery line systems 2 — 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13.1 Suitable delivery lines 2  41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13.2 Securing delivery lines 2  41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13.3 Leak tightness and blockages 2  42. . . . . . . . . . . . . . . . . . . . . . . . .
2.13.4 Opening delivery lines 2  43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13.5 Clearance to delivery lines 2  43. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13.6 Fastening delivery lines 2  43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13.7 Continuation delivery lines 2  44. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13.8 Devices for shutting off, diverting or cleaning delivery lines 2  44
2.14 Pumping operations 2 — 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.14.1 Place of work 2  45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.14.2 Safety 2  45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.14.3 Remote control 2  45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.14.4 Moving machine components and hot surfaces 2  46. . . . . . . . . .
2.14.5 Constant observation of the machine 2  47. . . . . . . . . . . . . . . . . . .
2.14.6 Truck mixer 2  47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.15 Cleaning 2 — 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.15.1 General 2  48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.15.2 Cleaning agents 2  49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.15.3 Cleaning with compressed air 2  50. . . . . . . . . . . . . . . . . . . . . . . . .
2.15.4 Protection against water 2  51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.15.5 Post−cleaning procedure 2  51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tableofcontents
IV 210110932
3 General technical description
3.1 Overview 3 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Safety equipment 3 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Technical data 3 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Electromagnetic compatibility (EMC) 3  6. . . . . . . . . . . . . . . . . . .
3.3.2 Machine rating plate 3  7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Sound pressure level 3  8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.4 Sound power level 3  8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Description of the functions 3 — 10. . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Chassis 3  10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Static base structure 3  11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Support legs 3  11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4 Pump 3  12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.5 Transfer tube damping 3  14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.6 Agitator 3  15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 General conditions for using a concrete pump 3 — 16. . . . . . . .
3.5.1 Service life 3  16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Site of use 3  17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Height of job 3  17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.4 Operating temperature 3  18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.5 Centralized lubrication system 3  19. . . . . . . . . . . . . . . . . . . . . . . . .
3.5.6 Dry running cutout 3  21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Electrical control devices 3 — 22. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Central module control cabinet 3  23. . . . . . . . . . . . . . . . . . . . . . . .
3.6.2 Ergonic Graphic Display 3  29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.3 Ergonic Output Control 3  73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.4 Cable remote control 3  87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.5 Operating panel 3  89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.6 EMERGENCY STOP button 3  91. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.7 Agitator safety cutout (RSA) 3  93. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.8 Magnetic switches distributor casing 3  95. . . . . . . . . . . . . . . . . . .
3.6.9 Magnetic switch connector 3  97. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tableofcontents
V
210110932
3.7 Hydraulic control devices 3 — 99. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.1 Water pump lever 3 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.2 Pump control system 3 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.3 Agitator emergency operation 3 102. . . . . . . . . . . . . . . . . . . . . . . . .
3.7.4 Pressure gauge 3 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.5 Filter condition 3 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.6 Automatic−Piston−Pull (APP) 3 104. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 Other components 3 —105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.1 Hydraulic fluid radiator 3 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.2 Flushing water pump 3 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.3 Vibrator 3 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.4 Exhaust after treatment system 3 110. . . . . . . . . . . . . . . . . . . . . . . .
4 Starting up
4.1 Visual checks 4 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1 Hydraulic system 4  1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2 Functional fluids 4  2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3 Condensate water 4  3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.4 Lubrication points 4  3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.5 Hydraulic fluid radiator 4  3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.6 Water box 4  4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.7 Parts in contact withconcrete 4  5. . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Test run 4 — 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Switching on the machine 4  7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Function checks 4 — 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Pump 4  10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 EMERGENCY STOP buttons 4  12. . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3 Function check of the agitator safety cutout (RSA) 4  13. . . . . . .
4.3.4 Acknowledging the agitator safety cutout 4  15. . . . . . . . . . . . . . .
4.3.5 Filter condition 4  17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.6 Agitator 4  19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.7 Gate valve 4  20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.8 Flushing water pump 4  21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.9 Vibrator 4  23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.10 Switching off the machine 4  24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tableofcontents
VI 210110932
5 Transport, setting up and connection
5.1 Transport 5 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Loading 5  1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Lifting eyes 5  2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 Chassis 5  4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.4 F8 chassis 5  4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.5 F25 chassis 5  4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.6 F80 chassis 5  5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.7 Crawler track 5  7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.8 Static base structure 5  7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Hand signals for driving 5 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Requirements for the set–up site 5 — 10. . . . . . . . . . . . . . . . . . . . .
5.4 Setting up 5 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Stationary delivery line 5 — 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Danger zone 5  19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Instructions for laying the line 5  20. . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.3 Fastening 5  22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.4 SK delivery line system 5  26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Rod side – piston side feed 5 — 27. . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 Flushing water pump 5 — 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tableofcontents
VII
210110932
6 Pumping operations
6.1 Preconditions 6 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Remote control 6  2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Hand signals for pumping 6 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Filling the machine with fuel 6 — 5. . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Filling the DEF container 6 — 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Considering concrete properties 6 — 10. . . . . . . . . . . . . . . . . . . . .
6.6 Filling the agitator hopper 6 — 11. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Inserting the stop plates 6 — 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Starting pumping 6 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 Pumping 6 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.1 Monitoring 6  15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.2 Transfer tube damping 6  17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.3 Blockages 6  18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.4 Breaks in pumping 6  19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.5 Engine 6  20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.6 Overheating 6  20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.7 Exhaust after treatment system 6  22. . . . . . . . . . . . . . . . . . . . . . . .
6.9.8 Restarting 6  26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10 Cleaning 6 — 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.1 Preparations forcleaning 6  30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.2 Delivery line 6  36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.3 Hopper, delivery cylinder and Stransfer tube 6  43. . . . . . . . . . . .
6.10.4 Postcleaning procedure 6  49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11 Measures for preserving the value of stationary
concrete pumps placed in storage 6 — 51. . . . . . . . . . . . . . . . . . . .

Tableofcontents
VIII 210110932
Glossary
G–1 Symbols for concrete pumps in accordance with
German Mechanical Engineering Association Standard
(VDMA 24119) G — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G–2 Key to the symbols for concrete pumps G — 7. . . . . . . . . . . . . .
G–3 Abbreviations and technical terms G — 15. . . . . . . . . . . . . . . . . . .
Index of key words

GuidetotheOperatingInstructions
1IX
BP01_001_0802EN
1 Guide to the Operating Instructions
In this chapter you will find notes and information that will help you
use these Operating Instructions. Do not hesitate to contact us if you
have any queries:
Putzmeister Concrete Pumps GmbH
After Sales Department
Max−Eyth−Straße 10
D−72631 Aichtal
Germany
Telephone [phone]−0
Telefax [phone]−520
e−mail: [e-mail]
or the Branch or Works Agency that looks after you.
Address:
Telephone:
Telefax:
e−mail:

GuidetotheOperatingInstructions
1X BP01_001_0802EN

GuidetotheOperatingInstructions
11
AP01_002_0802EN
The aim of these Operating Instructions is to familiarize the user with
the machine and to assist him in using the machine properly in vari
ous operations.
The Operating Instructions contain important information on how to
operate the machine safely, properly and economically. Observing
these instructions helps to avoid danger, to reduce repair costs and
downtimes, and to increase the reliability and service life of the
machine.
The Operating Instructions must be supplemented by the relevant
national rules and regulations for accident prevention and environ
mental protection.
The Operating Instructions must always be available wherever the
machine is in use.
These Operating Instructions must be read and applied by any
person charged with carrying out work with and on the machine eg
−in operation, including setting up, fault rectification in the course of
work, removal of production waste, maintenance and disposal of
fuels and consumables;
−in service (maintenance, inspection, repair); and/or
−transport.
The generally−recognized rules of technology for safe and proper
working must be observed in addition to the Operating Instructions
and mandatory rules and regulations for accident prevention and
environmental protection in the country and place of use of the
machine.
1.1 Foreword

GuidetotheOperatingInstructions
12 AP01_002_0802EN
The Branch or Agent serving you, or the Aichtal Works, will be happy
to give you more information should you have any questions follow
ing your study of the Operating Instructions.
You will make it much easier for us to answer any questions if you
can give us the details of the machine model and the machine
number.
These Operating Instructions do not describe the engine; the en
closed operating instructions issued by the engine manufacturer
apply for this.
Modifications are made from time to time in the interests of constant
improvement and it could be possible that we were unable to take
these into consideration when these Operating Instructions were
printed.
The copy of the Operating Instructions intended for the machine will
be replaced in full in the event of any amendment.
The reproduction, distribution and utilization of this document as well
as the communication of its contents to others without explicit author
ization is prohibited. Offenders will be held liable for the payment of
damages. All rights reserved in the event of the grant of a patent,
utility model or design.
©Putzmeister Concrete Pumps GmbH 1994

GuidetotheOperatingInstructions
13
BP01_003_0601EN
The following icons and symbols are used in the Operating
Instructions:
"Task symbol
Text following this symbol describes tasks which you are required to
work through from top to bottom in the sequence shown.
åText following this symbol describes the result or effect of an action.
See also the maintenance cards:
This icon is used to refer to the maintenance cards required,
possibly as a supplement to the maintenance card you are currently
reading.
The following special tools are required:
This icon identifies the special tools necessary to carry out the work.
Normal tools, i.e. commercially−available tools or tools carried in the
truck, are not specially listed.
Environmental protection
Particular specifications regarding environmental protection are
introduced by the icon shown, the words Environmental protection"
printed in bold, and a line. The associated text is printed in italics
and ends with another line.
Note
Particular information regarding the economic use of the machine is
introduced by the icon shown, the word Note" printed in bold, and
aline. The associated text is printed in italics and ends with another
line.
Caution
Particular information or rules or prohibitions intended to prevent
damage are introduced by the icon shown, the word Caution"
printed in bold, and a line. The associated text is printed in italics
and ends with another line.
1.2 Icons and symbols

GuidetotheOperatingInstructions
14 BP01_003_0601EN
Danger
Particular information or rules or prohibitions intended to prevent
personal injury or significant damage are introduced by the icon
shown, the word Danger" printed in bold, and a line. The associated
text is printed in italics and ends with another line.
The appropriate icon will be used if it is possible to identify the source
of the danger precisely.
Danger of fire
This icon is used to identify actions for which there is a particular
danger of fire.
Danger of explosion
This icon is used to identify actions during which there is the danger
of an explosion. The explosion may also be caused by pressure
being released suddenly.
Falling items
This icon is used to identify actions in which there is a risk of injury
caused by parts falling down.
Danger of crushing
This icon is used to identify actions during which there is the danger
of being crushed.

GuidetotheOperatingInstructions
15
BP01_003_0601EN
Suspended load
This icon is used to identify actions in which suspended loads may
fall down.
High voltage
This icon is used to identify actions in which there is the danger of
electrocution, possibly with lethal consequences.
Danger of burning
This icon is used to identify actions in which there is a danger of
burning from chemical substances which are not specifically
described.
Danger of burning
This icon is used to identify actions in which there is a danger of
burning from battery acid.
Danger of poisoning
This icon is used to identify actions in which there is a danger of
poisoning by inhalation of gases, ingestion of or contact with
substances.

GuidetotheOperatingInstructions
16 AusgleichsseiteEN