PVA DeltaTherm IR Cure Module User manual

156B155B155B
DeltaTherm IR Cure Module
Operation Manual
Revision C
WHERE
PRECISION
DRIVES
PRODUCTION

DeltaTherm IR Cure Module
Revision C /September 2022
Page 2 of 41
157B156B156BThis document is based on information available at the time of its publication. While efforts
have been made to ensure the contents of this manual are accurate, the information
contained herein does not purport to cover all specific details or variations in hardware, or
to provide for every possible contingency in connection with installation, operation, or
maintenance. Features may be described herein which are not present in all hardware and
software systems. Precision Valve and Automation, Inc. assumes no obligation of notice to
holders of this document with respect to changes subsequently made.
158B157B157BPrecision Valve and Automation, Inc. makes no representation or warranty, expressed,
implied, or statutory with respect to, and assumes no responsibility for the accuracy,
completeness, sufficiency, or usefulness of the information contained herein. No warranties
of merchantability or fitness for purpose shall apply.
159B158B158BThis document, including the information contained herein, is the property of
Precision Valve and Automation, Inc. and is considered confidential and proprietary
information. It is delivered on the express condition that it not be used, disclosed, or
reproduced, in whole or in part, for any reason without prior written consent of
Precision Valve and Automation, Inc.
160B159B159BCopyright © 2020
161B160B160BPrecision Valve and Automation, Inc.
162B161B161BAll Rights Reserved.

DeltaTherm IR Cure Module
Revision C /September 2022
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370B369B407BTable of Contents
328B327B349B Introduction...........................................................................................................5
329B328B366B PVA Contact Information ........................................................................................................5
330B329B367B Document History.....................................................................................................................5
331B330B368B Safety ..........................................................................................................................................6
332B331B369B Theory of Operation ................................................................................................................ 8
333B332B370B Personal Protective Equipment............................................................................................ 8
334B333B371B Waste Disposal.......................................................................................................................... 8
335B334B372B Hazards Due to Contact ......................................................................................................... 8
350B Operating, Handling, Transportation, and Storage .........................................9
336B335B373B Dust and Debris.........................................................................................................................9
337B336B374B Temperature and Humidity.....................................................................................................9
338B337B375B Location ......................................................................................................................................9
351B SMEMA .................................................................................................................. 10
352B Installation and Setup .........................................................................................11
339B338B376B Installation.................................................................................................................................11
353B Operating Safety................................................................................................. 12
340B339B377B Notices and Warnings ............................................................................................................12
341B340B378B Safety Devices and Guarding...............................................................................................12
367B366B404B Safety Circuit ...................................................................................................................12
368B367B405B Doors..................................................................................................................................12
342B341B379B Exhaust Requirements ..........................................................................................................13
369B368B406B Air Velocity Test Point....................................................................................................13
354B Operation.............................................................................................................. 14
343B342B380B Startup Procedure ..................................................................................................................14
344B343B381B Light Tower Operation ...........................................................................................................15
345B344B382B Machine Safety Check ...........................................................................................................16
346B345B383B Shutdown Procedure.............................................................................................................16
347B346B384B Cycle Stop................................................................................................................................. 17
355B Auto Cycle ............................................................................................................ 18

DeltaTherm IR Cure Module
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356B Manual Mode ....................................................................................................... 20
348B347B385B IR Panels .................................................................................................................................. 20
349B348B386B Conveyor Speed......................................................................................................................21
350B349B387B Conveyor Width .......................................................................................................................21
351B350B388B Conveyor Jog.......................................................................................................................... 22
352B351B389B Sensors .................................................................................................................................... 23
353B352B390B SMEMA Control....................................................................................................................... 23
357B Setup Mode.......................................................................................................... 24
354B353B391B IR Panels .................................................................................................................................. 24
355B354B392B Conveyor Speed..................................................................................................................... 26
356B355B393B Conveyor Width .......................................................................................................................27
357B356B394B Rename Recipe....................................................................................................................... 28
358B357B395B Global Settings ....................................................................................................................... 29
358B Fault Recovery Procedure ................................................................................ 30
359B358B396B Recovery from Emergency Stop or Open Door Error..................................................... 30
360B359B397B Recovery from an Exhaust or Intake Fan Failure............................................................ 30
361B360B398B Recovery from a Parameter Out of Range Error............................................................. 30
362B361B399B Recovery from an Over-Temperature Error......................................................................31
363B362B400B Recovery from an Auto Conveyor Adjust Error................................................................31
359B Error Messages ....................................................................................................32
360B Troubleshooting..................................................................................................35
364B363B401B Calling Technical Support .................................................................................................... 35
365B364B402B Fault Diagnosis....................................................................................................................... 36
361B Maintenance ........................................................................................................37
362B Notes .................................................................................................................... 38
363B Warranty ...............................................................................................................39
366B365B403B PVA Warranty Policy.............................................................................................................. 39
364B Appendix A –Definitions ................................................................................... 40
365B Table of Figures ................................................................................................... 41

DeltaTherm IR Cure Module
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Introduction
163B162B162BBefore you operate this system, read the operation and setup manual. This will help you to
become familiar with the product and ensure successful operation.
164B163B163BIf any questions or problems arise, contact PVA’s Technical Support department.
PVA Contact Information
165B164B164BMain Office PVA
166B165B165BOne Mustang Drive
167B166B166BCohoes, NY 12047
168B167B167BTel [phone]
169B168B168BFax [phone]
170B169B169BWebsite: https://pva.net
171B170B170BEmail: [email protected]
172B171B171BTechnical Support
173B172B172BTel [phone]
174B173B173BEmail: [email protected]
Document History
Revision
Revision Date
Reason for Changes
REV C
September 2022
Exhaust Requirement Update
REV B
January 2020
DeltaTherm Version 1.9 Release
REV A
December 2018
Initial Release
267B266B266BNote: All photographs and CAD model representations in this document are a
“general representation” of the system and its components. The actual appearance
of the system and its components can differ based upon customer specific
configuration.

DeltaTherm IR Cure Module
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Safety
175B174B174BCertain warning symbols are affixed to the machine and correspond to notations in this
manual. Before operating the system, identify these warning labels and read the notices
described below. Not all labels may be used on any specific system.
Always wear approved safety glasses when you operate or work near the
workcell.
Before you operate the system, read and understand the manuals provided
with the unit.
Never put hands or tools in areas with this symbol when the machine is in
operation. A dangerous condition may exist.
Read and understand the manuals provided with the unit before any repairs
or maintenance is done. Only a qualified individual should do service.
Use caution when there are pressurized vessels. Find and repair any leaks
immediately. Always wear appropriate safety equipment when you work
with pressurized vessels or vessels that contain chemicals
Shear hazard from moving parts. Avoid contact.
Do not remove protective guarding.
In situations where inattention could cause either personal injury or damage
to equipment, a warning notice is used.

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Do not smoke near the PVA UV cure machine. Always have a fire
extinguisher available for emergency use.
Before performing any repairs or maintenance to the system, turn off power
and lock out the power disconnect switch.
Warning notices are used to emphasize that hazardous voltages, current,
temperatures, or other conditions that could cause personal injury exist in
this equipment or may be associated with its use. Only qualified personnel
should enter areas designated with this symbol.
Laser light source present. Do not stare directly into the beam. Do not use in
the presence of highly reflective surfaces
Pinch hazard from moving parts. Avoid contact.
Hot surface. Avoid contact.
Warning, Ultraviolet (UV) light hazard. Do not look directly at the UV light
source.

DeltaTherm IR Cure Module
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Theory of Operation
176B175B175BThe DeltaTherm IR Cure Module is an infra-red (IR) curing machine that can handle multiple
boards. Upstream and downstream ends are SMEMA (Surface Mount Equipment
Manufacturers Association) rated for use in a production line. The system is designed to
operate with PVA workcells.
177B176B176BThe operator controls the machine with the operator interface; this includes setup, manual
operation, and automatic operation. Machine status and error messages are shown on the
screen and the light tower. The operator(s) must, by reading the manual or by training,
understand the operation of this machine. Any uses other than those listed above could
result in a dangerous condition and cannot be protected against by the safety features
installed on the system.
178B177B177B
0B0B0BFigure 1: DeltaTherm IR Cure Module Functional Block Diagram
Personal Protective Equipment
179B178B178BOperators must use eye protection. Always wear gloves when handling materials and
solvents. Refer to MSDS sheets on the material being dispensed for other precautions.
Waste Disposal
180B179B179BDispose of all used parts and materials in accordance with local laws and regulations.
Hazards Due to Contact
181B180B180BThe DeltaTherm IR Cure Module is made to minimize injury from contact with any
accessible portion of the machine. In some modes, it is possible to access the work area
while the machine operates. Only a qualified person should do this. All hot surfaces have a
warning label.

DeltaTherm IR Cure Module
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Operating, Handling, Transportation, and
Storage
182B181B181BThe system should have minimal vibration when handled and transported. Use an air-ride
truck for roadway transport. The machine is made to operate in an industrial environment
but abuse will reduce its performance.
Dust and Debris
183B182B182BAll enclosures and connector covers should be closed tightly. Put a cover over the system
if dust or other airborne debris is present in the storage area.
Temperature and Humidity
184B183B183BStorage and operation should be done in an area at 40-105°F (4–41°C) and low humidity.
Do not let the machine have condensation on it.
Location
185B184B184BThe machine should be installed and stored on a level surface away from standing water,
possible overspray, and leaks.

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SMEMA
186B185B185BFor manufacturing lines (multiple machines utilizing conveyor systems), it is necessary for
the individual modules to communicate reliably. Make sure the SMEMA and Intermodule
cables are correctly connected.
268B267B267BNote: On the diagrams, the J# refers to the label on the machine, not the label on the
cable.
187B186B186BThe Surface Mount Equipment Manufacturers Association (SMEMA) Electrical Equipment
Interface Standard is used to make sure the sequence of boards is correct. If these
connections are not in place, boards cannot move from one machine to another.
188B187B187BSMEMA cables have male 14-pin amp-type CPC connectors. The cables are straight-
through so orientation does not matter. On each module, the wire to the J1 plug must
connect to the J2 plug on the machine upstream. Similarly, the J2 plug on each machine
must connect to the J1 plug on the machine downstream, as shown below.
189B188B188B
1B1B1BFigure 2: SMEMA Process Flow