PVA Endurance User manual

Endurance
Dispensing Metering Module
Owner’s Manual
REV A
INNOVATION. PRECISION. EXCELLENCE.

Endurance Operation Manual
REV A /October 2020
Page 2 of 132
This document is based on information available at the time of its publication. While efforts
have been made to ensure the contents of this manual are accurate, the information
contained herein does not purport to cover all specific details or variations in hardware, or
to provide for every possible contingency in connection with installation, operation, or
maintenance. Features may be described herein which are not present in all hardware and
software systems. Precision Valve and Automation, Inc. assumes no obligation of notice to
holders of this document with respect to changes subsequently made.
Precision Valve and Automation, Inc. makes no representation or warranty, expressed,
implied, or statutory with respect to, and assumes no responsibility for the accuracy,
completeness, sufficiency, or usefulness of the information contained herein. No warranties
of merchantability or fitness for purpose shall apply.
This document, including the information contained herein, is the property of
Precision Valve and Automation, Inc. and is considered confidential and proprietary
information. It is delivered on the express condition that it not be used, disclosed, or
reproduced, in whole or in part, for any reason without prior written consent of
Precision Valve and Automation, Inc.
Copyright © 2020
Precision Valve and Automation, Inc.
All Rights Reserved.

Endurance Operation Manual
REV A /October 2020
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Table of Contents
Introduction ...................................................................................................... 9
PVA Contact Information ........................................................................................................9
Document History.....................................................................................................................9
Safety ........................................................................................................................................10
Theory of Operation ...............................................................................................................12
Guidelines .................................................................................................................................12
Personal Protective Equipment...........................................................................................12
Waste Disposal.........................................................................................................................12
Machine Requirements..........................................................................................................13
Air Supply Requirements ..................................................................................................13
Power Requirements......................................................................................................13
Installation and Setup .....................................................................................14
Unpacking and Inspection ....................................................................................................14
Installation................................................................................................................................14
Operating Environment .........................................................................................................15
Location ............................................................................................................................15
Temperature and Humidity...........................................................................................15
Hardware ..................................................................................................................................15
Fluid Components...........................................................................................................15
Electrical Components...................................................................................................15
System Requirements ...........................................................................................................15
Software Overview ..........................................................................................16
Accessing Endurance Software via Portal........................................................................16
Log In ......................................................................................................................................... 17
Home Screen Features and Functions...............................................................................19
Navigation Pane ..................................................................................................................... 20
Fields..........................................................................................................................................21
Edit Number Field............................................................................................................21

Endurance Operation Manual
REV A /October 2020
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Set Recipe Name............................................................................................................ 22
Common Configurations ................................................................................ 23
Two Servo Piston Pumps, Two 10-Gallon Tanks........................................... 24
Manager (2 SPP, 2 10G T) ..................................................................................................... 24
Home Screen....................................................................................................................... 24
Operator Material Functions........................................................................................ 25
Ready................................................................................................................................ 26
Manual →Dispense →Settings...................................................................................27
Manual →Dispense →Pressure................................................................................. 28
Manual →Dispense →Level........................................................................................ 29
Manual →Material.......................................................................................................... 30
Manual →IO →Local......................................................................................................31
Manual →IO →Pump B ................................................................................................ 32
Manual →IO →Pump A ................................................................................................ 33
Manual →Valve .............................................................................................................. 34
Setup →Recipe →Pump B.......................................................................................... 35
Setup →Recipe →Pump A.......................................................................................... 36
Setup →Recipe →Valve...............................................................................................37
Setup →Recipe →Table .............................................................................................. 38
Setup →Supply →Pump B ............................................................................................. 39
Setup →Supply →Pump A ......................................................................................... 40
Setup →Global ................................................................................................................41
Technician (2 SPP, 2 10G T) ................................................................................................. 42
Home Screen................................................................................................................... 42
Operator Material Functions........................................................................................ 43
Ready................................................................................................................................ 44

Endurance Operation Manual
REV A /October 2020
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Manual →Dispense →Settings.................................................................................. 45
Manual →Dispense →Pressure................................................................................. 46
Manual →Dispense →Level........................................................................................ 47
Manual →Material..........................................................................................................48
Manual →IO →Local..................................................................................................... 49
Manual →IO →Pump B ................................................................................................ 50
Manual →IO →Pump A .................................................................................................51
Manual →Valve .............................................................................................................. 52
Operator (2 SPP, 2 10G T)..................................................................................................... 53
Home Screen................................................................................................................... 53
Operator Material Functions........................................................................................ 54
Ready................................................................................................................................ 55
Manual →Material.......................................................................................................... 56
Manual →IO →Local......................................................................................................57
Manual →IO →Pump B ................................................................................................ 58
Manual →IO →Pump A ................................................................................................ 59
Two Servo Gear Pumps, Two 5-Gallon Pail Pumps ....................................... 60
Manager (2 SGP, 2 5G PP) .................................................................................................... 60
Home Screen....................................................................................................................... 60
Operator Material Functions.........................................................................................61
Ready................................................................................................................................ 62
Manual →Dispense →Settings.................................................................................. 63
Manual →Dispense →Pressure................................................................................. 64
Manual →Dispense →Level........................................................................................ 65
Manual →Material.......................................................................................................... 66
Manual →IO →Local......................................................................................................67

Endurance Operation Manual
REV A /October 2020
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Manual →IO →Pump B ................................................................................................ 68
Manual →Valve .............................................................................................................. 69
Setup →Recipe →Pump B.......................................................................................... 70
Setup →Recipe →Pump A........................................................................................... 71
Setup →Recipe →Valve...............................................................................................72
Setup →Recipe →Table ...............................................................................................73
Setup →Supply →Pump B ......................................................................................... 74
Setup →Supply →Pump A ..........................................................................................75
Setup →Global ....................................................................................................................76
Technician ................................................................................................................................77
Home Screen....................................................................................................................77
Ready................................................................................................................................ 78
Operator Material Functions.........................................................................................79
Manual →Dispense →Settings..................................................................................80
Manual →Dispense →Pressure..................................................................................81
Manual →Dispense →Level........................................................................................ 82
Manual →Material.......................................................................................................... 83
Manual →IO →Local.....................................................................................................84
Manual →IO →Pump B ................................................................................................ 85
Manual →IO →Pump A ................................................................................................ 85
Manual →Valve .............................................................................................................. 86
Operator ................................................................................................................................... 87
Home Screen................................................................................................................... 87
Operator Material Functions........................................................................................88
Ready................................................................................................................................ 89
Manual →Material.......................................................................................................... 90

Endurance Operation Manual
REV A /October 2020
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Manual →IO →Local......................................................................................................91
Manual →IO →Pumps.................................................................................................. 92
Two Servo Cartridge Pumps .......................................................................... 93
Manager ................................................................................................................................... 93
Home Screen....................................................................................................................... 93
Operator Material Functions........................................................................................ 94
Ready................................................................................................................................ 95
Manual →Dispense →Settings.................................................................................. 96
Manual →Dispense →Pressure..................................................................................97
Manual →Dispense →Level........................................................................................ 98
Manual →Material.............................................................................................................. 99
Manual →IO →Local................................................................................................... 100
Manual →IO →Pump B and Pump A........................................................................ 101
Manual →Valve ............................................................................................................ 103
Setup →Recipe →Pump B........................................................................................ 104
Setup →Recipe →Valve............................................................................................ 106
Setup →Recipe →Table .............................................................................................107
Setup →Global ................................................................................................................. 108
Technician ............................................................................................................................. 109
Home Screen................................................................................................................. 109
Operator Material Functions....................................................................................... 110
Ready................................................................................................................................111
Manual →Dispense →Settings................................................................................. 112
Manual →Dispense →Pressure................................................................................ 113
Manual →Dispense →Level....................................................................................... 114
Manual →Material......................................................................................................... 115

Endurance Operation Manual
REV A /October 2020
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Manual →IO →Local.................................................................................................... 116
Manual →IO →Pump B and Pump A.........................................................................117
Manual →Valve ............................................................................................................. 119
Operator ................................................................................................................................. 120
Home Screen................................................................................................................. 120
Operator Material Functions....................................................................................... 121
Ready...............................................................................................................................122
Manual →IO →Local....................................................................................................123
Manual →IO →Pump B and Pump A....................................................................... 124
Troubleshooting............................................................................................ 126
Error Messages......................................................................................................................126
Drawings .........................................................................................................127
Notes .............................................................................................................. 128
Table of Figures............................................................................................. 129
PVA Warranty Policy ..................................................................................... 132

Endurance Operation Manual
REV A /October 2020
Page 9 of 132
Introduction
Before you operate this system, read the operation and setup manual. This will help you to
become familiar with the product and ensure successful operation.
If any questions or problems arise, contact PVA’s Technical Support department.
PVA Contact Information
Main Office PVA
One Mustang Drive
Cohoes, NY 12047
Tel [phone]
Fax [phone]
Website: http://www.pva.net
Email: [email protected]t
Technical Support
Tel [phone]
Email: [email protected]
Document History
Revision
Revision Date
Reason for Changes
REV A
October 2020
Initial Release
Note: All photographs and CAD model representations in this document are a
“general representation” of the system and its components. The actual appearance
of the system and its components can differ based upon customer specific
configuration.

Endurance Operation Manual
REV A /October 2020
Page 10 of 132
Safety
Certain warning symbols are affixed to the machine and correspond to notations in this
manual. Before operating the system, identify these warning labels and read the notices
described below. Not all labels may be used on any specific system.
Always wear approved safety glasses when you operate or work near the
workcell.
Before you operate the system, read and understand the manuals provided
with the unit.
Never put hands or tools in areas with this symbol when the machine is in
operation. A dangerous condition may exist.
Read and understand the manuals provided with the unit before any repairs
or maintenance is done. Only a qualified individual should do service.
Use caution when there are pressurized vessels. Find and repair any leaks
immediately. Always wear appropriate safety equipment when you work
with pressurized vessels or vessels that contain chemicals
Shear hazard from moving parts. Avoid contact.
Do not remove protective guarding.
In situations where inattention could cause either personal injury or damage
to equipment, a warning notice is used.