Q'STRAINT QLK-150 User manual

Q5-1150-PERMOBILM3
MOUNTING BRACKET INSTALLATION INSTRUCTIONS
•This is a comprehensive step-by-step instrucon guide on how to install the QLK-150 Permobil M3 Corpus (Feb 2017– Wheelchair manufacture date).
Please note, some images may not be the same colour as the supplied equipment.
• Make sure to read, understand and follow these instrucons.
• To address any quesons, contact the nearest Q’Straint® oce.
• All deviaons and alteraons from these instrucons MUST MUST be reported to both your supervisor and Q’Straint®
• For installaon of the QLK Docking system, please refer to the separate Installaon Instrucons and the Use and Care Manual.
READ ALL INSTRUCTIONS PRIOR TO INSTALLATION
IMPORTANT SAFEGUARDS AND WARNINGS
•All equipment and components MUSTMUST be installed and serviced by an
experienced and trained technician.
•The QLK-150 Wheelchair Docking System complies with all applicable
requirements of ADA, FMVSS, CMVSS, SAE J2249, CSA Z604, AS2942, ISO
10542-1 and ANSI/RESNA WC-4 SECTION 18.
•This System is a complete integrated system, do not alter or modify it in any
way and do not interchange or substute any components. Any deviaon
from these recommendaons is the responsibility of the installer.
•The QLK-150 Docking System, bracket and its components MUSTMUST be
regularly inspected, cleaned, and maintained.
•Do NOTNOT aempt to repair, adjust, or modify any component(s) of the QLK-
150 system or bracket without consulng a Q’Straint® representave.
•The QLK-150 Wheelchair Docking System should not be operated by The QLK-150 Wheelchair Docking System should not be operated by
anyone who does not have full comprehension of how the System works or anyone who does not have full comprehension of how the System works or
if the System is not working properly.if the System is not working properly.
•The QLK-150 Wheelchair Docking System, bracket and all system The QLK-150 Wheelchair Docking System, bracket and all system
components including oor and wall anchorages MUST be replaced aer a components including oor and wall anchorages MUST be replaced aer a
vehicle collision.vehicle collision.
•The QLK-150 Wheelchair Docking System MUSTMUST be installed with a
compliant occupant restraint system (shoulder and lap belt).
•Broken and worn components MUSTMUST be replaced.
•All damages and defects MUSTMUST be reported to both your supervisor and
Q’Straint®.
•Only use Q’Straint® components Only use Q’Straint® components with this system, including hardware and
wheelchair interface bracket unless otherwise stated.
•Q’Straint wheelchair brackets and QLK docking staon have been designed
and tested as a system, for use with specic wheelchairs. Q’Straint supply all
the components/hardware required to install the system so the conguraon
is the same as that tested and set out in the individual installaon instrucons.
Occasionally, wheelchairs may have addional components installed which
are not detailed in our installaon instrucons and which may need to be
temporarily removed in order to gain access to xing holes or support frames
to enable the aachment of the wheelchair bracket. It is the responsibility of
the installer to ensure that all such wheelchair component(s) are put back in
their original locaon using the original xings or xing of the same size and
grade. Each wheelchair should be test driven aer tment of the bracket, to
ensure it is funconing correctly.
SAVE THESE INSTRUCTIONS
1
Warnings:

Q5-1150-PERMOBILM3
TABLE OF CONTENT
2
Contents
Warnings..............................................................................1
Equipment............................................................................3
Component Checklist............................................................3-4-5
Installaon Procedure...................................................................6
Step 1 - Raise Seang System.......................................................6
Step 2 - Remove Thumb Screws...................................................6
Step 3 - Remove Top Panel............................................................6
Step 4 - Remove Rear Panel...........................................................6
Step 5 - Remove Screws................................................................7
Step 6 - Disconnect Cables..........................................................7
Step 7 - Remove Baery Tray.......................................................8
Step 8 - M12 Bolts........................................................................8
Step 9 - Fix Bracket.......................................................................9
Step 10 - Insert Side Arm...............................................................9
Step 11 - Insert M8 Cap Head.......................................................9
Step 12 - Repeat Steps........................................................10
Step 13 - Tighten M12 xings............................................10
Step 14 - Replace Baery Tray..........................................10
Step 15 - Reconnect leads...................................................10
Step 16 - Replace bolts........................................................10
Step 17 - Place chair on it's side.........................................10
Step 18 - Tighten M8 bolts.................................................11
Step 19 - Repeat Last Step.................................................11
Step 20 - Place chair upright.............................................11
Step 21 - Insert Rear Panel................................................11
Step 22 - Lower Seang System.......................................11
Step 23 - QLK Alignment...................................................11

Equipment Size Quanty Checklist
x 1
x 1
EQUIPMENT CHECKLIST
6 mm
8 mm
x 1
x 1
13 mm
19 mm
COMPONENT CHECKLIST
Item Part Number and
Descripon Image Checklist
x 1
Q03BR019
Complete Bracket
Assembly
Quanty
x 1
QE-9128
Permobil M3 Corpus
Hardware Kit
Bracket Kit Q080047 is to be used with Q04S151 and QC03004. Complete kit is part number QE-9129
Within Kit Q080047:
Allen Keys
Spanner
3

x 1
QS00728
Welded Assembly
x 1
QS00739
Right Hand Side Arm
Assembly
Within Kit Q03BR019:
x 1
QS00740
Le Hand Side Arm
Assembly
x 2
x 2
Q03C0098
QLK Spacer 4mm
Q03C0106
QLK Spacer 8mm
1
2
3
4
5
4

x 2
QE9-8145
M12 x 35 CSK
x 2
QE9-8121
M8 x 25 Cap Head
Within Kit QE-9128:
x 2
QE9-8096
M12 Plain Washer
x 2
x 4
x 2
QE9-8094
M12 Nylock Nut
QE9-8108
M8 Flat Washer
QE9-8109
M8 Nylock Nut
6
7
8
9
10
11
5

Step 1 - Raise Seang System.
Raise the seang system to allow access to the top of the chassis.
Step 2 - Remove Thumb Screws.
Unscrew and retain the 2 x thumbscrews on the top of the wheelchair
chassis, as shown.
Step 3 - Remove top panel.
Remove the top panel by sliding it backwards to fully remove it.
Step 4 - Remove rear panel.
Now remove the rear panel - this is retained by a small Velcro strip behind
the panel.
INSTALLATION PROCEDURE
A
B
D
C
B
6

Step 5 - Remove Screws.
Using a 6mm Allen key remove the 4 x screws as shown.
Step 6 - Disconnect Cables.
Disconnect the three cables as shown.
INSTALLATION PROCEDURE
E
B
F
7

Step 7 - Remove Baery Tray
Carefully pull the baery tray using the webbing handles- check for any other
wires which could prevent the baery tray being released- and disconnect if
necessary, making a note of how to reconnect.
Step 8 - M12 Bolts.
Insert the 2 x M12 CSK bolts.
G
8
INSTALLATION PROCEDURE
H

Step 9 - Fix Bracket.
Oer up the bracket (PN QS00728) and connect with the 2 x M12 CSK
bolts posioned in the previous step. Secure with 2 x M12 Nyloc nuts and 2
x M12 washers. Hand-ghten inially to aach the components, then use a
19mm spanner and an 8mm Allen Key to nish. Do not ghten at this stage.
Step 10 - Insert Side Arm.
Now insert the Side Arm Assy LH (PN QS00740) as shown. This needs to be
inserted from inside the baery compartment.
Step 11 - Insert M8 Cap Head.
Insert the M8x25 Cap Head and M8 washer as shown – secure on the other
side with the M8 Nyloc nut using a 6mm Allen Key and a 13mm socket – do
not ghten -allow components to sll be free.
INSTALLATION PROCEDURE
B
K
J
I
9

Step 12 - Repeat Steps.
Repeat steps 10 and 11 for the right-hand side.
Step 13 - Tighten M12 xings.
Fully ghten the 2 x M12 xings using a 19mm spanner and 8mm Allen Key.
Step 14 - Replace Baery Tray.
Slide the baery tray back into its home posion.
Step 15 - Reconnect leads.
Reconnect all leads and cables which were disconnected in steps 6 and 7.
Step 16- Replace bolts.
Replace the 4 x bolts (removed in step 5) and ghten using a 6mm Allen key.
Step 17- Place chair on it's side.
Carefully place the wheelchair on its le-hand side.
INSTALLATION PROCEDURE
L
M
10

INSTALLATION PROCEDURE
Step 18- Tighten M8 bolts.
Ensuring the Side Arm Assy RH is seated correctly, fully ghten the
M8 bolt using a 6mm Allen key and 13mm socket, as shown.
Step 19 - Repeat Last Step.
Turn the chair on the other side and repeat step 18 for the other
side.
Step 20 - Place chair upright.
Carefully turn the chair back upright.
Step 21 - Insert Rear Panel.
Insert the rear panel and slide on the top cover (removed in steps 3
and 4). Secure with the 2 x thumbscrews removed in Step 2.
Step 22 - Lower Seang System.
Lower the seang system back to its original posion.
Step 23 - QLK Alignment.
Alignment between the wheelchair bracket and the QLK must be
checked and adjusted before bolng the QLK to the vehicle oor.
The chair must be ballasted to the intended occupant weight to
ensure the chair is at the correct height.
On a at surface, measure the ground clearance between the oor
and the lowest point of the bracket.
O
11
N

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© 2017 Q’Straint®. All Rights Reserved.
These instrucons contain the most current informaon at the me of prinng. Q’Straint® reserves the right to modify systems, components and content without noce.
Our products are protected under the following patents: www.qstraint.com/patentsOur products are protected under the following patents: www.qstraint.com/patents
Q’Straint® and Q’Straint® logo are registered trademarks of Q’Straint®, Inc. QLK is a trademark of Q’Straint®, Inc.
Products menoned herein are for idencaon purposes only and may be registered trademarks, trademarks and patents of their respecve companies. All other brand names,
trademarks, registered trademarks and patents are the property of their respecve owners.
FOR TECHNICAL SUPPORT OR TO FIND YOUR NEAREST AUTHORIZED DEALER:
Q - 1150 - PERMOBIL M3 - REV A
Q’STRAINT EUROPE
72-76 John Wilson Business Park
Whitstable, Kent, CT5 3QT
United Kingdom
Tel: [phone]
Fax: [phone]
Email: inf[email protected]
Q’STRAINT AMERICA
4031 NE 12th Terrace
Oakland Park, FL 33334
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Q’STRAINT AUSTRALIA
Tramanco Pty Ltd.
21 Shoebury Street,
Rocklea, Australia, QLD. 4106
Tel: [phone]
Fax: [phone]
Email: inf[email protected]
12
Measured Ground Clearance (D) +25mm
Measured Ground Clearance (D) +21mm
Apply the following calculaon to determine the QLK height.
Measured Ground Clearance (D) +19mm
MAX QLK Height (mm)
Opmal QLK Height (mm)
MIN QLK Height (mm)
Set the QLK height as close as possible to the opmal height, making sure the height is sll within the upper and lower height limits.
Once the QLK height is determined, bolt the QLK to the vehicle using the same spacing arrangement to ensure correct bracket alignment.
Suggested conguraon of using a 2.5” QLK Flange.