Qomolangma FMJ-1600-WA-PLUS-H User manual

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No.186, Western Road of South 4th Ring Road, Fengtai District, Beijing, China. 100070
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QOMOLANGMA®BRAND FULL-AUTO WIDE
FORMAT HOT LAMINATOR
USER’S MANUAL
FMJ-1600-WA-PLUS-H
Please read this manual carefully before operation

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CONTENT
Features ................................................................................................................................. 3
I. Technical.............................................................................................................................. 4
II. Installation .......................................................................................................................... 5
2.1 installat ion precautions ................................................................................................ 5
2.2 The stand floor rack assembly ...................................................................................... 5
2.3 Machine assembly........................................................................................................6
III. Safety Instructions .............................................................................................................8
3.1. Warning Symbols ........................................................................................................8
3.2. Safety Parts ..................................................................................................................9
3.3. CAUTION.................................................................................................................... 10
IV. Parts Identification ...........................................................................................................11
4.1 Front Views ..................................................................................................................11
4.2 Back Views ..................................................................................................................11
4.3 Annotation.................................................................................................................. 12
V. USAGE OF MACHINE......................................................................................................... 17
VI. Laminating Process ......................................................................................................... 22
6.1 Hot Laminat ing ........................................................................................................... 22
6.2 Cold Lamination Principles......................................................................................... 23
6.3 Operation ................................................................................................................... 24
6.4 Notes for Operation.................................................................................................... 25
VII. Problems and Solutions ................................................................................................ 26
VIII. Maintenance ................................................................................................................. 27
8.1 Maintenance of rollers ................................................................................................ 27
8.2 Cleaning ..................................................................................................................... 28
8.3 Checking .................................................................................................................... 28
8.3.1 Visual Checking .................................................................................................. 28
8.3.2 Safety Parts Checking......................................................................................... 29
Warranty Card ...................................................................................................................... 30

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THE IDEAL PARTNER FOR PHOTOGRAPHERS,
PRINTERS, AND SIGN-MAKERS!
Thank you very much for choosing our Qomolangma brand series laminator, Please read the
manual carefully, including the installat ion, operation and maintenance to ensure the best
output and the lifetime of the machine.
Smarter and people-oriented innovation in the design concept and details will give you
simple and relax lamination experience.
Lamination gives your materials a finished, professional look of quality that can really
drive business. By giving your materials a higher quality look, in gloss, satin or matte nish,
lamination services will improve your business image and help bring in more sales leads.
Remarks: Low temperature cold laminat ing, mainly used to solve the issue that cold
laminated images are hazy. Driven by electric, including oor stand and foot pedal switch.
Applications:
Sign & display, window graphics, banner, poster, PoP, vehicle wrapping, wallpaper, cutt ing
sheet sticker, labels & decals, proof, POS display, package, sign board, flyer, document fi
nishing, oor graphics, rigid and  exible indoor displays, board and many more.
Advantages:
>QOMOlANGMA: USA registered
>Cost - e ective: very good quality, price and performance.
>Excellent results without air bubbles and defects.
>Hand crank and automatic motorized lifting of the upper roller. These two systems are
more stable, meets the high - end needs , and has less issues versus pneumatic lift using
air pressure.
>Rubber roller: High quality rubber roller are more elastic and durable.
>High precision design: Cut by highly precise laser, the frame and bars ensure the unwind
Features

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/ rewind shaft is parallel and prevents wrinkle and air-bubble when laminating.
>User friendly Control panel, it is easy to understand and operate.
>Mount images on panel, apply double-sided adhesive fi lms, application tape and
protective lms.
>Versatility in the materials used.
>Load and unload of rolls of materials in seconds.
>Photosensitive cells with automatic self-control of safety devices and emergency buttons.
I. Technical
Parameter
Type
Shop Serials - For ""small shop"" professional use
A perfect t for entry level customer, who is looking for an aordable and
professional cold laminator for their projects.
Specication / Item Code FMJ-1400-WA-PLUS FMJ-1600-WA-PLUS FMJ-1600-WA-PLUS-H
Picture
Name Qomolangma Full-auto Wide Format Cold Laminator, with Heat Assisted
Lift Up System By hand
Functions Cold laminating, mounting, with heat assited Hot / cold laminating, mount ing
Max. Working Width 1400mm (55in) 1600mm (63in) 1600mm (63in)
Max. Working Speed 6m (19.685ft) / min
Max. Nip Opening 35mm (1.38in)
Roller Diameter 102mm (4in)
Top and Bottom Roller
Material Silicon rubber
Max. Heat ing Temperature 40°C (104°F) 120°C (248°F)
Drive Motor 90W
Power Consumption 1400W 2300W
Power Supply Options AC110V / 50-60Hz, 16A
AC230V / 50-60Hz, 8A
AC110V / 50-60Hz, 21A
AC230V / 50-60Hz, 11A
Forward / Reverse Yes
Foot Pedal Yes
Safety Sensor Yes
Auto Rewind Liner Pickup Yes
After Laminating Pickup Yes
Machine Size 1820 x 550 x1250mm
(71.65in x 21.65in x 49.2in)
2020 x 550 x 1250mm
(79.5in x 21.65in x 49.2in)
Net Weight 150kg (330lbs) 204kg (448.8lbs)

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II. Installation
2.1 installation precautions
1. Before unpacking, carefully check if there is damage for the packing and machine during
transportation.
2. After unpacking, check if the service parts are correct as the packing list.
3. The installing place should be provided enough space for operat ing and free of dust, no
vapor, no corrosive gas, no combustible or explosive substance around. Keep the machine
away from wind blowing place, otherwise will affect the roller temperature which might
bring the laminating quality.
4. After installation, adjust each caster to reach level ground. The casters only be used on
even ground for short distance movement.
Notice: Please move carefully since it is heavy equipment.
2.2 The stand oor rack assembly
1) Take out the parts from the packing.
2) Assembling two legs and all shafts according to the picture.
3) Install the casters to the left and right leg. (wo caster w/ brake and two w/o brake were
installed in a diagonal).
1. Left and right leg 2. Two caster w/ brake, two w/o brake. 3. Top shaft.

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2.3 Machine assembly
1) Take out the machine from crate, use 4 of M10 screw to connect the machine and shaft
followed the picture, be attention the shaft direction.
The four corners are fixed with M10 screws.
Notice: When moving, touch the bottom plate, don’t move the hand wheel, friction
wheel and other week position.
2) Working Table Installation (Refer to Pic).
A) Hold the middle part of the front table and place the front table in a diagonal posit ion,
with the front opening corresponding to the screw in front.

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B) Place the front table gently down, and the gap behind it corresponds to the screw
behind.
C) Push an embolus of a bolt and lock the bolt of the front table.
3) Shaft assembly (Refer to 4.3).
4) Take o the red support ing parts on both end of roller ( Refer to A).
5) Connect the foot pedal and wiring as following illustration.
A: Air switch
B: Power code
C: Connection of foot pedal

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6) Turn on the machine, roller is rotating. Make trial laminating if everything is well and check
the lamination result.
III. Safety Instructions
Read the safety instructions and familiarize yourself with the main structure, performance
and operation measures before start ing the machine. Training and examination is
recommended when condit ion requires. In the operation and maintenance, please be
aware of the warning symbols on the machine and proceed with caut ion to prevent hazards
and ensure safety.
3.1. Warning Symbols
Please be aware of the warning symbols below to prevent possible hazards!
A. Hand Anti-hot：The surface of roller could scald your hand or finger, keep away from
heating roller.

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B. Anti-chain Prick: Keep your hand away from chain and gear. Your long hair and clothing
would be caught in the rollers.
C. Anti-hand trapped: this safety notice means that your fingers and hands could be
trapped and crushed in the rollers, clothing and long hair could be caught in the rollers
and pull you into them.
D. Warming: Be attention of high temperature.
E. Anti-electric shock: This safety notice means it is high voltage, should be turned off
before adjustment.
F. EMERGENCY SWITCH: In case of emergency, press the red button to shut o the electric
3.2. Safety Parts
Emergency Stop Switch
The machine has one Emergency stop button.
When activated the power supply will be cut off
immediately. When turned clockwise, the button
will disengage automatically and the machine will
be restarted. The motor controller will be restarted
after turn on the power button on the control panel.
Press the Emergency button immediately when the
needed. Caution: Emergency button is one of the
essential safety parts. Please check its performance
regularly.
Note: Please press the switch immediately when you encounter an emergency in the
operation.

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Photocell Safety Switch
The machine has an optical safety device at the
input side of the nip at the main rollers on the right
cabinet. When the signal is interrupted (e.g. by
foreign object or hand), the device will be activated
and the motor will stop so as to prevent hazards
caused by interruption of foreign objects.
When the motor controller is disabled by the opt ical
safety device, it will not be act ivated even the
interrupted objects are removed, unless the motor-
on button on the control panel is pressed.
Caution: The optical device is inact ivated when the pedal switch is pressed.
Optical safety device is one of the essent ial safety parts. Please check its optical sensit ivity
to ensure safe operation.
3.3. CAUTION
1) The mains supply must match the type indicated on the machine ident icat ion label (use
three-pole plug device. The earth pole may not be altered randomly).
2) Cut the power supply before opening the cabinet in maintenance to prevent electricity
shock or injury. Turn o the power supply after the operation.
3) Make sure the power supply cable and/or the extension cable is not blocking your way
around the machine, placing under any stu or driven across by any vehicles.
4) Install the the machine in a dry and well ventilated environment. Make sure the ground is
free of water or moisture. Keep the machine from any inammable and explosive objects.
5) Do not place any tool or other stu on the in-feed and out-feed table, such as: screwdriver,
screw, nail, nut, ect. They may fall into the rolling rollers and cause damage to the machine.
6) Do not wash the machine with water. This can damage the electrical circuits, cause
electrical shock or corrosion.
7) Cleaning by rotat ing the roller. To prevent from partial damage for the roller, don’t clean at
single point.
8) Check to see if the power supply cable and the foot pedal connection cable are broken
on a regular basis to avoid electric shock.

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IV. Parts Identication
4.1 Front Views
1. Foot wheel
2. Stand
3. Print Rolls
4. Left cabinet
5. Emergency Stop Switch
6. In-feed table
7. Panel for covering the picture
8. Top roller
9. Liner paper roller
10. Control panel
11. Right cabinet
12. Lift handle wheel
13. Safety pedal switch
4.2 Back Views
1. Connect ion
2. Media take up roller
3. Film unwind
4. Frict ion wheel
5. Electrical parts cabinet

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4.3 Annotation
Safety foot pedal switch
Foot pedal is another way to control the start and
stop roller rotating.Step on the foot pedal, press the
direction button to adjust the speed, then the roller
runs, roller stops when loose.
NOTE: The protect sensor can't be used with foot
pedal together. Please pay more attention to protect
your hand during foot pedal operat ion.
Working table and Pressure board
Working table (A) and pressure board (B) are used to
put tension on media and parallel with film edge. A
and B are moveable. Take off the working table when
install/uninstall the media or clean the roller. Take
off pressure board when preparing the laminat ing,
put it back when preparation is ready.
Take down working table
1. Press the button to open the plug.
2. Hold the middle and lift.
3. Hold the middle and pull out.

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Assemble the front turntable (Refer to 1.3 section)
Pressure board
Lift and take off the pressure board. Insert screw in
the holes of pressure board to put on back.
Top and Bottom Roller
Top and bottom rollers are the key component of
the laminator and they directly affects the quality of
laminating and t itled image. Both top and bottom
is silicon roller for this machine. The advantage is
good heating and acid and alkali resistance, prevent
adhesion from cold laminating film. The bottom
roller is controlled by motor, the top roller rotated by
friction.
Notice: Don’t put your hand or nger between top and bottom roller, in case, press E-stop.
The Idler bar
The idler bar is used to smooth the film when go
through in ‘S’ direction, so the film is as flat as
possible between the rollers.

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Unwind/rewind shafts
Four shafts for this machine, they are film liner rewinder (A), film unwind shaft (B), media
rewinder (C), media unwind shaft (D), they are changeable to each other. It is motorized
shaft for lm liner rewinder and media rewinder, non-power for lm unwind shaft and media
unwind shaft. Take o the key from saddles then move out one side of shaft. For assembly,
left side rst, the driven end of each shaft is slotted to engage a key. Three rubber strips on
the shaft to hold the paper tube.
The friction wheel is A, B,C D. Clockwise rotating to increase the frict ion, anti-clockwise rotating
to decrease the friction. Adjust the speed by frict ion wheel to get good laminating result.
Casters
Total four casters for this machine.
Two of casters (A) can be locked to prevent
movement, two casters (B) without brakes.

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Temperature-measuring for Warm series only
The contact temperature detection only for
Warm series. The contact material is brass. It is
sensit ive, small and durable.
Pressure limit
This device limits the space of pressure plate. In
order to protect speed controller, the hand crank
is not able to use when reach the limit space
which means max roller pressure.
Note: It is a default position, do not adjust
Heater for Warm series only
One 1300W stainless heater inside the roller,
don’t touch the connection end in case of electric
shock.
NOTICE: Check the nuts periodically, if it is loose, fasten it in time to avoid the components
broken. Power o when changing the heater.

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Drive system
Film unwind drive liner take up through the
sprocket wheel. The running speed is different
because the number of teeth of the two
sprockets is different, you can adjust the two-
brake tension knob to change the speed ratio.
Motor drive roller and media take up through the
sprocket wheel.
Control Panel
A-Indicator Light: Used to set the temperature
value of the heating
Hot laminating: “Warm” light on
Cold laminating: “Cold” light on
Temperature reaches the set temperature:
“Ready” light on
B-Display Screen: Indicate the current
temperature and setting temperature.
C-Up and Down Tab: Used to adjust the setting
temperature.
D-Direction Switching Button: Control the
rotation direction of the motor.
E-Start or stop the heating function.
F-Auto and Pedal conversion switch.
G-Speed Control Button: Control the speed of
the roller.
TEMPERATURE SET
Specications setting: Press and hold：“” for 3 second to enter in the specicat ion sett ing.

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Press to show D-1, D-2, D-3, D-4 in order. Press up and down button to regulate the value
of specication, If the buttons are not pressed in 1 minute, the specication setting state will
be automatically ended.
Mode Description Range Default
D-1 Temp Unit 0-°C, 1-°F 0-°C
D-2 Temp Adjustment -100---100°C (-148°F --- 212°F) 0
D-3 Temp Alarm 10-170°C (50°F - 338°F) 150°C (302°F)
D-4 Temp max 10-150°C (50°F - 302°F) 120°C (248°F)
Set End Exit
Notes:

The specifications are set when shipped from the factory. Do not change the
specications at random.

It normally takes 20 minutes for the top roller to reach the temperature of 50℃(122℉).

It is normal that the temperature display diers the room temperature when start heating.
V. USAGE OF MACHINE
Power Connection
Power cable: It was installed the standard power supply plug, before plug in, please
check your power supply voltage is same as the machine's rated operating voltage, also
should verify the access to the socket is in requirements, and have a good grounding,
and the capacity is large enough.
Main switch: It is installed in the rear of machine (Cold series is the rocker switch, and
Warm series is the air brake switch), the switch has two positions, up to open, down to
close.
Foot pedal
Foot pedal is another way to control the start and stop roller rotating. Step on the foot pedal,
press the direction button to adjust the speed, then the roller runs, roller stops when loose.
Plug in and lock the screw before using
Note: The protect sensor can’t be used with foot pedal together.

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Emergency button
In case of emergency, press the red button to shut o the electric, roller stopped. Turn the
button clockwise, the button will rise up automatically. Press “on” from control panel, the
roller can start to rotate. The emergency stop button is an important safety features, check
its function periodically.
OPERATION OF ROLLER
Open the handle on the hand wheel (pic #1), rotate clockwise to lift up the roller,
anticlockwise to put down the roller. At the moment that up roller against the bottom roller,
the hand wheel feel loss. Cont inue rotating anticlockwise to enlarge the press between
rollers. The pressure controlled by operator based on dierent material and specicat ion.
Note: Take o the hand crank before ipping up. Don’t ip directly.
Function shaft Installation and using
Easy install and dismantle shaft by aligning the
“I” bracket (see 4.3). Three rubber straps on each
shaft used to fasten the paper tube. Put 3” tube
on the shaft, then rotate the paper tube to fix it
on the shaft.
Friction pad checking and replacement
Check and replace the friction pad in period, it is consumable parts.
Friction system for media unwind: it is combined by bracket, metal friction pad, fiber
friction pad, spring, spring bracket and black handle. Adjust pressure on spring by
rotating the handle. When the shaft rotating, the key connects fiber friction pad and
bracket to create friction, the shaft rotating controlled by frict ion. The friction pad create
friction, the friction pad will be wear and tear during using. Replace the friction pad
when friction disappeared.

Ways to replace: take o the handle, spring, ber frict ion pad, metal frict ion pad, then

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change a new metal frict ion pad.
Friction system of media rewind: it is combined by bracket, metal frict ion pad, fiber
friction pad, spring, spring bracket and black handle. Adjust pressure on spring by
rotating the handle. When the shaft rotating, the key connects fiber friction pad and
bracket to create frict ion, the shaft rotating controlled by frict ion. The rewind shaft
controlled by motor, at the same time, rewind sprocket driven by friction rotation. When
the shaft rotating, the key connects ber frict ion pad and bracket to create friction, the
shaft rotating controlled by friction. The friction pad create friction, the frict ion pad will
be wear and tear during using. Replace the friction pad when frict ion disappeared.

Ways to replace: take off the handle, spring, fiber friction pad, metal friction pad,
then change a new metal frict ion pad.

Frict ion system for film unwind: it is combined by bracket, metal frict ion pad, fiber
friction pad, spring, spring bracket and black handle. Adjust pressure on spring by
rotating the handle. When the shaft rotating, the key connects fiber friction pad
and bracket to create frict ion, the shaft rotating controlled by frict ion. The frict ion
pad create friction, the friction pad will be wear and tear during using. Replace the
friction pad when frict ion disappeared.

Ways to replace: take off the handle, spring, fiber friction pad, metal friction pad,
then change a new metal frict ion pad.
Friction system for liner rewind: it is combined by bracket, metal frict ion pad, fiber
friction pad, spring, spring bracket and black handle. Adjust pressure on spring by
rotating the handle. When the shaft rotating, the key connects fiber friction pad and
bracket to create friction, the shaft rotating controlled by frict ion. The friction pad create
friction, the friction pad will be wear and tear during using. Replace the friction pad
when friction disappeared.
Ways to replace: take o the handle, spring, ber friction pad, metal frict ion pad, then
change a new metal frict ion pad.
ADJUST ROLLER PARALLELISM AND PREESURE

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1.left pressure bracket 2. left cabinet 3. Spring
4. top pressure bracket 5. pressure bolt 6. Screw
Top and bottom rollers are the key component of the laminator and they directly aect the
quality of laminat ing and t itled image. The rollers are parallel before shipment. The roller
will be unparalleled due to the shaking in transportation. Following below step to adjust the
roller parallelism.
Adjusting the pressure of the roller
The unbalance pressure for top and bottom roller may cause the tilted and wrinkling
problem, The method of adjust ing:
1) Take a record for the t ilted side. Turn o the machine and take o the side cover.
NOTES: The quantity of components in left side cover is less than right side cover. To
avoid components damage by inappropriate operation, check the left side cover in
priority.
The bolts connect the left bracket and top bracket with spring and nuts on the top. The
top nut is welded with top bracket, the bottom nuts can be adjustable.
2) When the image is tilted on left side, the left side pressure must be bigger than right
side. Adjust the bolts to reduce the pressure. It should be possible to keep same