QPR 6690 User manual

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
1$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
!"#$%&'#%(')"")$*%+,-
If$there$is$exterior$damage$to$the$shipping$box,$please$call$your$sales$representative$to$report.
*Wear$appropriate$personal$proctective$equipment$when$opening$the$box.
*Unstrap$the$box$and$open$the$plywood$crating.
*There$will$be$sharp,$exposed$nails$on$the$box$when$opened.
*Uncrate$and$remove$the$unit$and$parts$from$the$box.
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#:;)"<#$&6%

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
2$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
=>?@(%=A%>B?%+!C%D!E%F((?@+GH
The$parts$below$will$be$in$the$melter$kit
>/$I%J)&'%2#<,0/K5#%
%D5,J%E#1&2)89,$%(82##$%%=$1)3#%
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B/$35#%/$3%
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QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
3$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
Prior$to$Assembly,$remove$the$flow$restriction$screen$from$the$inside$of$the$tank.
The$screen$can$be$easily$removed$from$its$holder$slot$inside$the$tank$and$saved
for$use$when$needed.
The$flow$screen$is$an%!O>=!AFG$part$that$helps$to$reduce$the$volume$of$liquid$that
can$enter$the$valve$dispenser.$$It$is$helpful$when$working$in$areas$that$require
precise$material$application$and$a$lower$volume$of$material$is$to$be$applied.
It$is$not$generally$used$for$normal$higher$volume$crack$sealing$applications$where
flow$of$material$is$to$be$maximized$out$of$the$tank$through$the$valve.
%%%E#<,0/K5#%D5,J%
%E#1&2)89,$%(82##$%
%%%=$1)3#%&'#%>/$I%

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
4$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%RS F11#<K5#%&'#%"2,"/$#%&/$I%&2/N%&,%&'#%K,3N%,T%&'#%&/$I6
*Lay$the$tank$body$flat$on$the$ground.
*Remove$the$three$attachment$bolts$from$the$tank$body.
*Align$the$three$tray$holes,$with$the$three$bolt$holes.
*Screw$in$bolts$and$tighten$firmly.
*Do$not$over[tighten$the$bolts.$$Check$carefully$for$firm$attachment.

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
5$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%US F11#<K5#%2#/2%J'##51%&,%&'#%/-5#
*Remove$the$cotter[pin$and$washer.
*Slide$wheel$on$to$the$axle.
*Place$washer$on$the$outside$of$the$wheel$between$the$wheel$
and$cotter[pin$slot.
*Re[insert$the$cotter$pin$and$bend$to$lock$in$position.
*Spin$wheel$several$times$to$set$it$and$confirm$ease$of$turning$on$the$axle.
A,&#S$If$the$wheel$does$not$turn$freely$enough,$remove$and$use$a$wire$brush
$or$torch$to$remove$excess$paint$from$the$axle.$
Remove$Cotter$Pin$and$Washer
Place$washer$between
the$cotter[pin$and$wheel

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
6$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%VS F&&/8'%T2,$&%J'##5%&,%&'#%K,&&,<%,T%&'#%&/$I
*Rotate$melter$on$the$ground$to$access$front$wheel$lip.
*$Attach$four$bolts$/$washers$/$nuts$through$the$four$holes$on$the$wheel$lip.
*$Tighten$until$firm$and$secure.
*$Check$that$wheel$axle$bolt$is$secure$and$nut$on$axle$bolt$is$not$loose.
*$Front$wheel$should$spin$easily$and$rotate$360$degrees.

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
7$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%WFX F&&/8'%3)1"#$1#2%0/50#%/$3%1',#%/11#<K5N%&,%&/$I%;$)&
*Screw$the$valve$assembly$pipe$into$the$tank.
*Approximately$10[12$rotations$are$needed$to$get$it$into$position.
*Do$not$cross$thread$when$screwing$it$in.
*When$screwed$in,$the$valve$receiver$pipe$does$not$have$to$be
absolutely$tight.$It$will$be$naturally$firm$after$10[12$rotations.$$
*The$final$turns$may$require$some$force$to$as$threads$begin$to$tighten$in.
=$1#2&%/$3%182#J%
0/50#%/11#<K5N%
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F5)*$<#$&%15,&%T,2%
/Y/8'<#$&%,T%&'#%1',#%
/11#<K5N%)$%1&#"%W+%

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
8$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%WFX Continued
(G!>%D!E%FG=QA@?A>%%
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(G=Z?%=A>!%=>6%

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
9$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%W+X F5)*$%/$3%/&&/8'%1',#%/11#<K5#%&,%0/50#%/11#<K5N
*Attach$shoe$to$bottom$of$the$tank$using$the$the$bolts.
*Do$not$fully$tighten$the$two$tank$bolts$until$assembly$is$completely$aligned.
*Align$shoe$assembly$with$the$slot$on$the$valve$assembly$post.
*Correct$alignment$will$have$the$bolt$and$washer$in$full$contact$with
the$slot$plate$for$firm$and$secure$contact.
*If$the$slot$and$bolt$do$not$align$correctly:$$screw$in$or$screw$out$the$valve$
assembly$until$it$is$correctly$aligned.
F5)*$<#$&%K,5&%T,2%
/Y/8'<#$&%&,%&'#%
15,&%,$%&'#%0/50#%
/11#<K5N%",1&6%

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
10$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%W+X Attach$shoe$to$the$bottom$of$the$tank$with$the$two$bolts
Align$shoe$with$the$bolt$holes$and$hand$tighten$only$at$this$step

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
11$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%W+X With$the$bolts$hand$tight,$align$the$shoe$bolt$to$the$slot$on
the$valve$assembly$so$the$washer$has$full$contact$with$the$slot$plate

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
12$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%W+X With$the$alignment$of$the$bolt$and$slot$complete,$tighten$the$two
bolts$on$the$bottom$of$the$tank$and$then$tighten$the$bolt$on$the$slot.
Unit$should$be$very$firm$and$secure$now,$with$no$wiggle$or$movement.

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
13$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%[ F&&/8'%'/$35#%&,%&/$I%K,3N%
*Using$the$two$bolts$on$each$side$of$the$tank$body,$attach$the$handle.
*Tip:$Screw$in$bolt$nearest$the$edge$on$each$side,$then$screw$in$the
bolts$in$the$middle$of$the$body.$This$makes$it$easier$to$align$the$handle
to$the$holes.
*$Attach$the$handle$with$all$four$bolts$hand$tight$only$before$tightening$with
a$wrench$to$final$position.$Do$not$over$tighten$the$bolts.
Bolts$In$Position$for$Handle Attach$Handle$to$each$side$of$the$tank

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
14$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%[
Slide$Handle$extension$into$position$over$the$spring$lock
Depress$spring$lock$to$allow$handle$to$slide$over$into$final$position

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
15$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%\F F&&/8'%1',#%8,$&2,5%2,3%&,%1',#%/$3%'/$35#
*Slide$the$rod$handle$through$the$INSIDE$hole$of$the$main$handle$bar.
*This$rod$has$two$chain$links$and$no$spring.
*Place$at$a$right$angle$to$insert$and$then$flip$it$into$position.
*Bolt$the$base$of$the$rod$to$the$shoe.$The$nut$and$locking$nut$should$be
on$the$outside$of$the$unit$for$easy$adjustment.
*NOTE:$There$are$three$washers$for$this$piece:$One$for$the$bolt$head$and
two$for$the$nut$side.$$There$is$also$a$locking$nut$for$this$attachment.
Handle$in$final$position
Position$at$attachment$to$shoe.$$Inside$washer$1,$outside
washers$1$and$2,$outside$nut$1$and$outside$locking$nut$2.
=$1#2&%/1%1',J$%/&%/%]2)*'&%/$*5#"$

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
16$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%\+ F&&/8'%&'#%0/50#%8,$&2,5%2,3
*Slide$the$rod$handle$through$the$OUTSIDE$hole$of$the$main$handle$bar.
*This$rod$has$a$spring$at$the$top$of$the$handle.
*Bolt$the$base$of$the$rod$to$the$valve$plate.$The$nut$and$locking$nut$should$be
on$the$outside$of$the$unit$for$easy$adjustment.
*NOTE:$There$are$three$washers$for$this$piec:$One$for$the$bolt$head$and
two$for$the$nut$side.$$There$is$also$a$locking$nut$for$this$attachment.
Insert$valve$control$rod$through$
outside$hole$on$main$handle$bar.
Position$hole$attachment$point$on$the$valve$plate.$$Inside$washer$1,$outside
washers$1$and$2,$outside$nut$1$and$outside$locking$nut$2.

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
17$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%\+
Adjust$valve$tension$screw$to$where$there$is$no This$bolt$should$be$
lateral$movement$of$the$valve,$and$the$valve$is tight,$but$still$allow
is$well$pressed$into$the$receiver.$$However,$it$should the$rod$to$travel
not$be$so$tight$that$the$valve$cannot$open$and$close. up$and$down$on$pull
Once$positioned,$lock$in$place$with$the$lock$nut. of$the$control$rod.
The$tension$on$the$valve$will$need$to$be$adjusted
from$time$to$time$for$proper$operation$due$to$
heat,$vibration$and$wear.
>'#1#%&J,%K,5&1%1',;53%
K#%9*'&%/$3%1#8;2#%
G,8I)$*%$;&%

QPR$6690$10$Gallon$Melter$Applicator$
ASSEMBLY$INSTRUCTIONS
18$of$18
$7322$Bonnyshire$Drive
Chattanooga,$TN$37416
September$2015
(&#"%^ Check$torch$assembly$connections$for$tightness$and$secure$fit
*Read$the$torch$operation$and$safety$instruction$card.$If$your$unit
does$not$have$a$safety$card,$do$not$operate$the$unit.$$Call$your$sales
representative$to$receive$a$safety$and$torch$operation$card.
Check$joint$tightness$and$secure$fit$at$the$torch$head,$valve,$gage$
and$regulator.
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