Quadra-Fire 5100 ACC User manual

1 7047-910 October 14, 2013
51-I ACC WOOD INSERT
Automatic Combustion Control (ACC)
Model(s):
5100 ACC
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
replace.
• Alert children and adults to hazards of high temperatures
• High temperatures may ignite clothing or other
ammablematerials.
• Keepclothing,furniture,draperiesandotherammable
materials away.
WARNING
If the information in these instruc-
tions is not followed exactly, a
remayresultcausingproperty
damage, personal injury, or death.
• Donotstoreorusegasolineorotheram-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Donotoverre-Ifheaterorchimneycon-
nectorglows,youareoverring.Overring
will void your warranty.
• Complywithallminimumclearancesto
combustiblesasspecied.Failureto
complymaycausehousere.
WARNING
Fire Risk.
For use with solid wood fuel only.
Otherfuelsmayoverreandgenerate
poisonous gases (i.e. carbon monoxide).
Installation and service of this appliance should
beperformedbyqualiedpersonnel.Hearth&
HomeTechnologiesrecommendsNFIcertied
professionals, or technicians supervised by an
NFIcertiedprofessional.
WARNING
Installation Manual
Installation & Appliance Set-Up
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT DISCARD THIS MANUAL
NOTE
ToobtainaFrenchtranslationofthismanual,pleasecontact
yourdealerorvisitwww.quadrare.com
Pour obtenir une traduction française de ce manuel, s’il vous
plaîtcontactervotrerevendeurouvisitezwww.quadrare.com

2 7047-910 October 14, 2013
5100 I-ACC
TABLE OF CONTENTS
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the appliance or to property.
1 Important Safety Information
A.InsertCertication.............................................................3
B.BTU&EfciencySpecications........................................3
C.MobileHomeApproved .................................................... 3
D.GlassSpecications .........................................................3
E. Non-Combustible Materials ...............................................3
F. Combustible Materials........................................................3
2 Getting Started
A . Design and Installation Considerations ..................................4
B. Draft...................................................................................4
C. Negative Pressure ...........................................................5
D.ToolsAndSuppliesNeeded.............................................5
E. Inspect Appliance and Components .................................5
F. Install Checklist ..................................................................6
3 Dimensions and Clearances
A. Appliance Dimensions. .....................................................7
B. Clearances to Combustibles, ............................................8
C.LocatingYourStove&Chimney .......................................9
D.ChimneyTerminationRequirements ................................9
E. 2-10-3 Rule ......................................................................10
4 Chimney Systems
A. Venting Systems...............................................................11
B. Inspections........................................................................11
C. Larger Chimneys ..............................................................11
D. Masonry Chimney.............................................................11
E.MetalHeatCirculatingMasonry.......................................13
F. Prefabricated Metal Chimney ............................................13
G. Securing Chimney Components.......................................14
H.AlteringtheFireplace........................................................14
I. Zero-Clearance Fireplace ..................................................15
J. Ovalizing Round Stainless Steel Liners ............................15
K.ChimneyHeight/RiseandRun .......................................15
5 Appliance Set-Up
A. Outside Air Kit Installation..................................................16
B.SecuringStovePipe/LinertoFlueCollar..........................17
C. Optional Offset Adapter Installation..................................17
D. Leveling Legs ..................................................................18
E.SecuringAppliancetoStovePipe/Liner............................18
F.Surround&TrimKitInstallation.........................................18
G. Blower Cord Installation on Left Side ..............................19
H.ZeroClearanceAdjustableTrimSupport,,2”to10” ........21
6 Mobile Home Installation
7 Accessory List

October 14, 2013 7047-910 3
5100 I-ACC
Model: 5100-I (ACC) Insert
Laboratory: Intertek
Report No: 100323198PRT-001a
Type: SolidFuelType,ListedRoomHeater
Standard: UL1482 and ULC S628-93 and
(UM)84-HUD,MobileHome
Approved.
TheQuadra-Fire5100WoodInsert(ACC)meetstheU.S.Environ-
mental Protection Agency’s 1990 particulate emission standards.
EPACertied: 4.17 grams per hour
Efciency: up to 80.5%
EPA BTU Output: 10,500 to 27,900
Heating Capacity: 2,250 to 3,175 sq ft depend-
ing on climate zone
Vent Size: 6 inches
Firebox Size: 3 cubic feet
Max Wood Length: 22 inches
Max First Hour BTUs: 73,200 @ 75.5% B415
TestedEfciency
Fuel: CordWood
Shipping Weight: 480 lbs
1 Important Safety Information
A.InsertCertication
NOTE:Hearth&HomeTechnologies,manufacturerof
this appliance, reserves the right to alter its products, their
specicationsand/orpricewithoutnotice.
C. Mobile Home Approved
 • Thisapplianceisapprovedformobilehomeinstalla-
tions when not installed in a sleeping room and when
an outside combustion air inlet is provided.
 • Thestructuralintegrityofthemobilehomeoor,ceil-
ing, and walls must be maintained.
 • Theappliancemustbeproperlygroundedtotheframe
of the mobile home with #8 copper ground wire, and
chimneymustbelistedtoUL103 HToralistedUL-
1777 full length six inch (152mm) diameter liner must
be used.
 • Outside Air Kit, part OAK-ACC must be installed in a
mobile home installation.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
Forassistanceoradditionalinformation,consultaqualied
installer, service agency or your dealer.
Quadra-FireisaregisteredtrademarkofHearth&Home
Technologies.
• Installationanduseofanydamagedappliance.
• Modicationoftheappliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installationand/oruseofanycomponentpartnotapprovedby
Hearth&HomeTechnologies.
• Operatingappliancewithoutfullyassemblingallcomponents.
• Operatingappliancewithoutlegsattached(ifsuppliedwithunit).
• DoNOTOverre-Ifapplianceorchimneyconnectorglows,you
areoverring.
Anysuchactionthatmaycausearehazard.
WARNING
Fire Risk.
Hearth&HomeTechnologiesdisclaimsany
responsibility for, and the warranty will be voided
by,thefollowingactions:
B.BTU&EfciencySpecications
D.GlassSpecications
Thisstoveisequippedwith5mmceramicglass.Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
Hearth&HomeTechnologiesWILLNOTwarrantystoves
thatexhibitevidenceofover-ring.Evidenceofover-ring
includes,butisnotlimitedto:
 • Warpedairtube
 • Deterioratedrefractorybrickretainers
 • Deterioratedbafeandotherinteriorcomponents
E. Non-Combustible Materials
Material which will not ignite and burn, composed of any
combinationofthefollowing:
- Steel - Plaster
- Brick - Iron
 -Concrete  -Tile
- Glass - Slate
Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace of 750° C.
F. Combustible Materials
Materialmadeof/orsurfacedwithanyofthefollowingma-
terials:
 -Wood  -CompressedPaper
- Plant Fibers - Plastic
 -Plywood/OSB  -SheetRock(drywall)
Anymaterialthatcanigniteandburn:ameproofedornot,
plastered or un-plastered.
NOTE:Thisinstallationmustconformwithlocalcodes.Inthe
absence of local codes you must comply with the UL1482, (UM)
84-HUDandNPFA211intheU.S.A.andtheULCS628-93and
CAN/CSA-B365InstallationCodesinCanada.

4 7047-910 October 14, 2013
5100 I-ACC
Install Guide
2 Getting Started
A . Design and Installation Considerations
Beforeinstalling,determinethefollowing:
• Typeofchimneyconnectortobeused
· single wall, 6 inch (152mm) diameter, stainless steel, or
· double wall, 6 inch (152mm) diameter, stainless steel
• Consultpage28forclearancestocombustibles
• Poweroutletlocatedclosebyforoptionalblower
B. Draft
Draft is the pressure difference needed to vent appliances
successfully.Whenaappliance is drafting successfully,all
combustion byproducts are exiting the home through the
chimney.
Considerationsforsuccessfuldraftinclude:
• Preventingnegativepressure
• Locationofapplianceandchimney
T obesurethatyourapplianceburnsproperly:
• Duringalowburn,thechimneydraft(staticpressure)should
beapproximately-.04inchwatercolumn(W.C.)
• Duringahighburnthechimneydraftshouldbeapproximately
-.10inch(W.C.)
• MeasuretheW.Cat6inches(152mm)abovethetopofthe
appliance after one hour of operation at each burn setting.
NOTICE: Hearth & Home Technologies assumes no
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult insurance carrier, local building, re ofcials or
authorities having jurisdiction about restrictions, installation
inspection, and permits.
CAUTION
WARNING
• DONOTCONNECTTHISUNITTOACHIMNEY
FLUESERVICINGANOTHERAPPLIANCE.
• DONOTCONNECTTOANYAIRDISTRIBUTION
DUCTORSYSTEM.
Mayallowuegasestoenterthehouse.
Asphyxiation Risk.
• Installationanduseofanydamagedappliance.
• Modicationoftheappliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installationand/oruseofanycomponentpartnotapproved
byHearth&HomeTechnologies.
• Operatingappliancewithoutfullyassemblingallcomponents.
• Operatingappliancewithoutlegsattached(ifsuppliedwith
unit).
• DoNOTOverre-Ifapplianceorchimneyconnectorglows,
youareoverring.
Anysuchactionthatmaycausearehazard.
WARNING
Fire Risk.
Hearth&HomeTechnologiesdisclaimsany
responsibility for, and the warranty will be
voidedby,thefollowingactions:
responsibility for the improper performance of the
appliancesystemcausedby:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tightsealingconstructionofthestructure
• Mechanicalexhaustingdevices
• Overdraftingcausedbyexcessivechimneyheights
• Idealperformanceiswithheightofchimneybetween
14-16 feet (4.26-4.88m) measured from the base of
the appliance.

October 14, 2013 7047-910 5
5100 I-ACC
C. Negative Pressure
Negative pressure results from the imbalance of air avail-
able for the appliance to operate properly. It can be stron-
gest in lower levels of the house.
Causesinclude:
• Exhaustfans(kitchen,bath,etc.)
• Rangehoods
• Combustionairrequirementsforfurnaces,waterheaters
and other combustion appliances
• Clothesdryers
• Locationofreturn-airventstofurnaceorairconditioning
• ImbalancesoftheHVACairhandlingsystem
• Upperlevelairleakssuchas:
- Recessed lighting
- Attic hatch
- Duct leaks
Tominimizetheeffectsofnegativeairpressure:
• Installtheoutsideairkitwiththeintakefacingprevailing
winds during the heating season
• Ensureadequateoutdoorairforall combustion appliances
and exhaust equipment
• Ensurefurnaceandairconditioningreturnventsarenot
located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or
small isolated spaces
• Recessedlightingshouldbea“sealedcan”design
• Attichatchesweatherstrippedorsealed
• Atticmountedductworkandairhandlerjointsandseams
taped or sealed
• Basementinstallationsshouldbeavoided
D. Tools And Supplies Needed
Before beginning the installation be sure the following tools
andbuildingsuppliesareavailable:
Reciprocating saw Framing material
Pliers Hightempcaulkingmaterial
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits
Plumb line Safety glasses
Level Tapemeasure
Misc. screws and nails
1/2-3/4in.length,#6or#8self-drillingscrews
E. Inspect Appliance and Components
• Removeapplianceandcomponentsfrompackagingand
inspect for damage.
• Vent system components and doors are shipped in
separate packages.
• Reporttoyourdealeranypartsdamagedinshipment.
• Readalltheinstructionsbeforestartingtheinstallation.
Follow these instructions carefully during the
installationtoensuremaximumsafetyandbenet.
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
WARNING
• DoNOTinstalldamagedcomponents.
• DoNOTinstallincompletecomponents.
• DoNOTinstallsubstitutecomponents.
Report damaged parts to dealer.
Fire Risk.
WARNING
• Negativepressurecancausespillageofcombus-
tion fumes, soot and carbon monoxide.
• Applianceneedstodraftproperlyforsafety.
Asphyxiation Risk.

6 7047-910 October 14, 2013
5100 I-ACC
ATTENTION INSTALLER:
Follow this Standard Work Checklist
Thisstandardworkchecklististobeusedbytheinstallerinconjunctionwith,notinsteadof,theinstructionscontainedinthisinstallationmanual.
Customer:
Date Installed:
Lot/Address:
Location of Fireplace:
Installer:
Dealer/ Distributor Phone #:
Serial #:
Model (circle one): 51I-ACC
WARNING! Risk of Fire or Explosion! Failuretoinstallreplaceaccordingtotheseinstructionscanleadtoareorexplosion.
Appliance Install
Veriedclearancestocombustibles.(Pg.8)
Fireplace is leveled and liner is secured to appliance. (Pg. 18)
Hearthextensionsize/heightdecided.(Pg.22)
Outside air kit installed. (Pg. 15)
Floor protection requirements have been met.
Themasonrychimneyisinspectedbyaprofessionalandiscleanorthe
factory built metal chimney is installed according to the manufacturer’s
instructions and clearances.
Chimney Section 4 (Pg. 10)
Chimneycongurationcomplieswithdiagrams.
Chimney installed, locked and secured in place with proper clearance.
Chimney meets the minimum height requirements.
Roofashinginstalledandsealed.
Terminationsinstalledandsealed.
Clearances Section 3 (Pg. 7)
Combustible materials not installed in non-combustible areas.
Veriedallclearancesmeetinstallationmanualrequirements.
Mantels and wall projections comply with installation manual requirements.
Protective hearth strips and hearth extension installed per manual requirements.
Appliance Setup Section 5 (Pg. 15)
All packaging and protective materials removed.
Firebrick,bafeandceramicblanketinstalledcorrectly.
All labels have been removed from the door.
Allpackagingmaterialsareremovedfrominside/underthereplace.
Manualbagandallofitscontentsareremovedfrominside/underthereplace
and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
•Photographingtheinstallationandcopyingthischecklistforyourle.
•Thatthischecklistremainvisibleatalltimesonthereplaceuntiltheinstallationiscomplete.
Comments: Furtherdescriptionoftheissues,whoisresponsible(Installer/Builder/OtherTrades,etc.)andcorrectiveactionneeded:
Comments communicated to party responsible by on
(Builder/Gen.Contractor) (Installer)(Date)
Part#4017-254•RevB•01/29/13
YES IF NO, WHY?
F. Install Checklist

October 14, 2013 7047-910 7
5100 I-ACC
Figure 7.1 Top View Figure 7.2 Front View
Figure 7.3 - Side View
37-7/16 in. (951mm)
A
B
29-1/16 in. (738mm)
25-1/2 in. (648mm)
12-3/8 in.
(314mm)
17-9/16 in.
(446mm)
13-1/16 in.
(332mm)
26-11/16 in. (678mm)
9-1/8 in.
(232mm)
21-3/16 in.
(538mm)
20-3/4 in.
(528mm)
12-1/16 in.
(306mm)
30-5/8 in. (762mm)
Surround Sizes AB
Standard 43 in. (1092mm) 31 in. (787mm)
Large 53 in. (1346mm) 34 in. (864mm)
20-1/8 to 23-1/2 in.
(512 to 896mm)
15/34 to 19 in.
(399 to 483mm)
7-7/8 in.
(200mm)
Figure 7.4 - Side View With Optional Offset Adapter
3 Dimensions and Clearances
A. Appliance Dimensions
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)

8 7047-910 October 14, 2013
5100 I-ACC
NOTE: Clearances may only be reduced by
means approved by the regulatory authority
having jurisdiction
Fire Risk.
• Complywithallminimumclearancesto
combustiblesasspecied.
• Failuretocomplymaycausehousere.
WARNING
InCanadaafulllength6inch(152mm)S635uelinerrequiredasperULCS628.
InUSAaminimum5ftlength(1.82m),6inch(152mm)diameteruelinerisrequiredasperUL1482.
SIDE TRIM
SIDE WALL
TOP TRIM
27-1/4
692mm
32-1/4
819mm
HEARTH
EXTENSION
USA 16-3/4
CANADA
24-3/4 (629mm)
40-11/16
1033mm
FIREPLACE FRONT SURFACE
USA 23-1/2
CANADA 25-1/2 (648mm)
HEARTH EXTENSION
43-11/16
1110mm
12in max
MANTEL
No thermal protection required
ember protection only
B. Clearances to Combustibles, United States and Canada (UL and ULC)

October 14, 2013 7047-910 9
5100 I-ACC
Recommended
Location
Marginal
Location
Location
Not
Recommended
Recommended
Location
Location NOT
Recommended
Multi-level Roofs
Windward
Leeward
Outside Termination Cap
Figure 9.1
D.ChimneyTerminationRequirements
Follow manufacturer’s instructions for clearance, securing
ashingandterminatingthechimney.
•Must have an approved and Listed cap
•Must not be located where it will become plugged by
snow or other material
 • Mustterminateatleast3feet(91cm)abovetheroof
and at least 2 feet (61cm) above any portion of the
roof within 10 feet (305cm).
 • Mustbelocatedawayfromtreesorotherstructures
C. Locating Your Stove & Chimney
Location of the appliance and chimney will affect perfor-
mance. As shown in Figure 9.1thechimneyshould:
 • Installthroughthewarmspaceenclosedbythebuild-
ingenvelope.Thishelpstoproducemoredraft,espe-
ciallyduringlightinganddiedownofthere.
 • Penetratethehighestpartoftheroof.Thisminimizes
the affects of wind turbulence and down drafts.
 • Considertheappliancelocationinordertoavoidoor
and ceiling attic joists and rafters.
 • Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
Your local dealer is the expert in your geographic area and
can usually make suggestions or discover solutions that will
easilycorrectyourueproblem.
NOTICE:
• Chimneyperformancemayvary.
• Trees,buildings,rooflinesandwindconditionsaffect
performance.
• Chimneyheightmayneedadjustmentifsmokingor
overdraftoccurs.
NOTICE: Locating the appliance in a basement or in a
locationofconsiderableairmovementcancauseintermittent
smokespillagefromappliance.Donotlocateappliancenear
• Frequentlyopendoors
• Centralheatoutletsorreturns

10 7047-910 October 14, 2013
5100 I-ACC
3 ft. (91cm)
Minimum
Less than 10 ft. (305cm)
2 ft. (61cm) 3 ft. (91cm)
Minimum
10 ft. (305cm) To Nearest Roofline
2 ft. (61cm)
Pitched Roof
Figure 10.1 PItched Roof
Figure 10.2 Flat Roof
10 ft. (305cm) or more
3 ft. (91cm) Minimum
Less than 10 ft. (305cm)
2 ft. (61cm) Minimum
3 ft. (91cm) Minimum
Wall or Parapet
Flat Roof
E. 2-10-3 Rule
Thesearesafetyrequirementsandarenotmeanttoassureproperuedraft.
Thisapplianceismadewitha6inch(152mm)diameterchimneyconnectorastheuecollarontheunit.
 • Changingthediameterofthechimneycanaffectdraftandcausepoorperformance.
 • Itisnotrecommendedtouseoffsetsandelbowsataltitudesabove4000feetabovesealevelandorwhenthere
  areotherfactorsthataffectuedraft.

October 14, 2013 7047-910 11
5100 I-ACC
4 Chimney Systems
D. Masonry Chimney
 •MustmeetminimumstandardsofNFPA211.
 •Musthaveatleast5/8inch(16mm)reclayliningjoined
with refractory cement.   (Installations into a clay ue
without a stainless steel liner may reduce draw which
affects performance, will cause the glass to darken and
produce excessive creosote).
 •The masonry wall of the chimney, if brick or modular
block, must be a minimum of 4 inches (102mm) nominal
thickness.
 •A chimney of rubble stone must be at least 12 inches
(305mm) thick.
 •Cross-sectional area shall conform to NFPA 211-2006
Section 12.4.5.1.
 •Should belined with a6 inch(152mm)stainless steel
uelinertoimproveperformanceandreducecreosote
build-up.
 •An equivalent liner must be a listed chimney liner system
or other approved material.
 •Nodilutionairisallowedtoenterthechimney.
1. Securethereplacedamperintheopenposition.If
this cannot be accomplished, it will be necessary to
remove the damper
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insertagainstthefaceofthereplace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
 •When possible, install anairtightclean-outdoortothe
rear of the smoke shelf.
A. Venting Systems
Chimney Connector:
Itisalsoknownasuepipeorstovepipe.Itmustbe6inches
(152mm) minimum diameter stainless steel connector pipe.
Chimney:
Thechimneycanbeneworexisting,masonryorprefabricated
and must meet the following minimum requirements as
speciedbelow.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and
instructionswheninstallingventingsystem.
B. Inspections
Existing chimneys should be inspected and cleaned by a
qualiedprofessionalpriortoinstallation.Thechimneymust
not have cracks, loose mortar or other signs of deterioration
andblockage.Hearth&HomerecommendsaNFIorCSIA
certiedprofessionaloratechnician,underthedirectionof
a certied professional, conduct a Level II inspection per
NFPA 211.
Fire Risk
InspectionofChimney:
• Chimneymustbeingoodcondition.
• MeetsminimumstandardofNFPA211
• Factory-builtchimneymustbe6inch
(152mm)UL103HT.
WARNING
NOTICE: Check with your local building authorities
and/orconsulttheNationalFireProtectionAssociation
(NFPA 211).
C. Larger Chimneys
It is recommended that chimneys with larger diameters
than6 inches(152mm)be relined. Anoversized uecan
affect draft and impair performance and will allow increased
build-up of creosote.

12 7047-910 October 14, 2013
5100 I-ACC
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Follow Manufacturer’s Instructions
on Insulation and Support
For Zero or Other Non-Code Clearances,
Follow Approved Liner Manufacturer’s Specific
Insulation Requirements: Different Clearances
May Require Different Specifications
Masonry Chimney Must
Have Structural Integrity
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Minimum 8 in. (203mm) Masonry
Thickness in Front of Smoke Chamber
Damper Plate Removed or
Fastened in Open Position
Seal with Non-Combustible Material
Minimum Clearance in Accordance
with Insert Listing
Floor Protection in
Accordance with Insert
Listing
Follow Manufacturer’s
Instructions for Maximum
Liner Extension Above
Chimney
Maximum 30 Degrees
Offset in Chimney
Combustible Floor
Masonry Chimney (Cont’d)
This insert conforms with the UL 1482 and ULC S628
(Canada)inallrespects,andisapprovedtoUL&ULCsafety
standardsfor installation anduse within areplacewith a
masonrychimneyinaccordancewithNFPA211andCAN/
CSA-B365-01.
Figure 12.1
NOTE:InCanada,thisreplaceinsertmustbeinstalled
with a continuous chimney liner of a 6 inch (152mm) diam-
eterextendingfromthereplaceinserttothetopofthe
chimney.ThechimneylinermustconformtotheClass3
requirementsofCAN/ULC-S635,StandardforLiningSys-
tems for Existing Masonry or Factory-Built Chimneys and
Vents, or CAN/ULC-S640, Standard for Lining Systems
for New Masonry Chimneys.
Generic Insert Model Shown in Illustration

October 14, 2013 7047-910 13
5100 I-ACC
Figure 13.1
F. Prefabricated Metal Chimney
Thechimneycanbeneworexisting,masonryorprefabricated
andmustmeetthefollowingminimumrequirements:
 •Must be minimum 6 inch (152mm) inside diameter of
hightemperaturechimneylistedtoUL103HT(2100oF)
or ULC S628.
 •Mustusecomponentsrequiredbythemanufacturerfor
installation.
 •Mustmaintainclearancesrequiredbythemanufacturer
for installation.
 •Refertomanufacturersinstructionsforinstallation
 •Thisinsertis listed to UL 1482 Standard and is approved
for installation into listed factory-built zero clearancere-
places listed to UL 127 conforming to the following spec-
icationsandinstructions:
 •The original factory-built clearance replace chimney
cap must be re-installed after installing the approved
chimney liner meeting type UL 103 HT requirements
(2100°F) per UL 1777.
 •IfthechimneyisnotlistedasmeetingHTrequirements,
orifthefactorybuiltreplacewastestedpriorto1998,a
full height listed chimney liner must be installed from the
applianceuecollartothechimneytop.
 •Thelinermustbesecurelyattachedtotheinsertuecollar
and the chimney top.
 •Theairowofthefactory-builtzero-clearancereplace
systemmust not bealtered.Theueliner topsupport
attachmentmustnotreducetheairowfortheexisting
air-cooled chimney system.
 •Nodilutionairisallowedtoenterthechimney.
1. Securethereplacedamperintheopenposition.If
this cannot be accomplished, it will be necessary to
remove the damper
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insertagainstthefaceofthereplace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
Minimum 8” (203mm) Masonry Thickness
in Front of Smoke Chamber
Damper Plate Removed or
Fastened in Open Position
Seal with Non-
Combustible Material
Minimum Clearance in Accordance with
Insert Listing
Floor Protection in
Accordance with Insert
Listing
Combustible Floor
Airtight Insulated Clean-Out
Stainless Steel Chimney Connector
Must Extend to Flue Liner
Flue Liner with Required Air Space
E. Metal Heat Circulating Masonry
ThisinsertconformswiththesafetystandardUL-1482and
ULCS628(Canada)inallrespectsandisapprovedtoUL&
ULCsafetystandardsforinstallationandusewithinare-
place with masonry chimney, in accordance with NFPA 211,
withadirectuecollarconnection.
Generic Insert Model Shown in Illustration

14 7047-910 October 14, 2013
5100 I-ACC
Inches Millimeters
MinimumWidthofCavityOpening-Front 29-1/16 738
MinimumWidthofCavityOpening-Rear 25-1/2 648
MinimumHeight 20-3/4 528
Minimum Depth from Front to Rear 17-9/16 446
Damper SmokeShelforBafe
Ember Catches Fire Grate
ViewingScreen/Curtain Doors
Thefollowingpartsmayberemoved:
The following modications of factory-built replaces are
permissible:
• Thereplacemustnotbealtered.Cuttinganysheetmetal
partsofthereplaceinwhichthereplaceinsertistobe
installed is prohibited per ANSI Z21.88 except that the
damper may be removed to accommodate a direct-connect
starter pipe or chimney liner,
• External trim pieces which do not affect the operation of
thereplacemayberemovedprovidingtheycanbestored
on or within the replace for reassembly if the insert is
removed.
• The permanent metal warning label provided in the
component pack must be attached to the back of the
replace,withscrewsornails,statingthatthereplacemay
have been altered to accommodate the insert, and must
be returned to original condition for use as a conventional
replace.
• Ifthehearthextensionislowerthanthereplaceopening,
the portion of the insert extending onto the hearth must be
supported.
• Manufacturer designed adjustable support kit can be
ordered from your dealer.
• Final approval of this installation type is contingent upon
the authority having jurisdiction.
Fire Risk.
Whenliningair-cooledfactory-builtchimneys:.
• RunchimneylinerapprovedtoUL1777Type
HTrequirements(2100degreesF)
• Re-installoriginalfactorybuiltchimneycap
ONLY
• DONOTblockcoolingairopeningsinchimney
• Blockingcoolingairwilloverheatthechimney
WARNING
Prefabricated Metal Chimney (Cont’d)
LINER CONNECTOR
FLUE
GAS
DIRECTION
CRIMPED
END
TOWARDS
STOVE
Figure 14.1
NOTICE: In Canada when using a factory-built chim-
ney it must be safety listed, Type UL103 HT (2100oF)
[1149oC] CLASS “A” or conforming to CAN/ULC-
S629M, STANDARD FOR 650oC FACTORY-BUILT
CHIMNEYS.
NOTE: Refer to chimney liner manufacturer for recom-
mendationsonsupportingtheliner.Installtionintore-
places without a permit will void the listing.
H. Altering the Fireplace
G. Securing Chimney Components
All joints should be secured with 3 sheet metal screws or
rivetsperpipemanufacturersinstructions.Thesectionsmust
be attached to the insert and to each other with the crimped
(male) end pointing toward the insert. Figure 14.1.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and instructions
wheninstallingventingsystem.

October 14, 2013 7047-910 15
5100 I-ACC
Ovalizing round stainless steel liners to accommodate the
linerpassingthroughthedamperregionofareplaceisan
allowable and acceptable practice.
Ensure that the ovalization is minimized to the extent
requiredtotthroughthedamper.
J. Ovalizing Round Stainless Steel Liners
Fire Risk.
Do NOT pack insulation or other combustibles
between spacers.
• ALWAYSmaintainspeciedclearancesaround
venting and spacers.
• Installspacersasspecied.
Failure to keep insulation or other material away
fromventpipemaycausere.
WARNING
WARNING! Risk of Asphyxiation!
• DONOTCONNECTTHISAPPLIANCETO
ACHIMNEYFLUESERVICINGANOTHER
APPLIANCEORTOANYAIRDISTRIBUTION
DUCTORSYSTEM.
Thismayallowuegasestoenterthehouse.
K. Chimney Height / Rise and Run
TobesurethatyourQuadra-Fireinsertburnsproperly,the
chimney draft (static pressure) should be approximately -0.10
inches water column (W.C.) during a high burn and -0.04
inchesW.C.duringalowburn,measured6inches(152mm)
above the top of the insert after one hour of operation at each
burn setting.
NOTE:Theseareguidelinesonly,andmayvarysomewhat
for individual installations.
• This product was designed for and tested on a 6 inch
(152mm) chimney, 14 to 16 feet (4.27-4.87m) high, (in-
cludes appliance height) measured from the base of the
appliance.
• Thefurtheryourstackheightordiametervariesfromthis
conguration,thepossibilityofperformanceproblemsex-
ists.
• Chimneyheightmayneedtobeincreasedby2 - 3% per
each 1000 feet (304.8m) above sea level.
• Itisnotrecommendedtouseoffsetsorelbowsataltitudes
above 4000 feet (1219.2m) above sea level or when there
areotherfactorsthataffectuedraft.
I. Zero-Clearance Fireplace
Fire Risk.
This appliance relies upon natural draft to operate
properly.
• Chimneyheightsexceeding25feet(7.62m)from
base of appliance may create an over-draft
situation.
• Overdraftconditionmaycreateover-ring.
Over-ringmayignitecreosoteand/ordamage
appliance and chimney
WARNING
Apermitmayberequiredforinstallations,nalapprovalis
contingent of the authority having local jurisdiction. Consult
insurance carrier, local building, re ofcials or authorities
having jurisdiction about restrictions, installation inspection,
and permits.
Inspecttheexistingreplaceandchimneyforanydamage
orawssuchasburnouts,metalorrefectorywarping.
Inspection to a minimum of NFPA 211 Level II is recom-
mended. All repairs must be made prior to installing an
insert.Thereplacemustbestructurallysoundandbeable
to support the weight of the solid-fuel insert
Thefactory-builtchimneymustbelistedperUL127orULC
610-M87 for all installations. Install thermal protection per
this appliance listing requirements.
A full height 6 inch diameter stainless steel full height
listed chimney liner must be installed meeting type HT
(2100°F)requirementsperUL1777(USA)orULCS635
with “0” clearance to masonry (Canada). The full liner
mustbeattachedtotheinsertuecollarandtothetop
of the existing chimney.
Theuelinertopsupportattachmentmustnotreducetheair
owfortheexistingair-cooledchimneysystem.Re-install
original factory-built chimney cap only. (See Section F.,
Prefabricated Metal Chimney)
To prevent room air passage to the chimney cavity of the
replace,seal eitherthedamperareaaroundthechimney
liner or the insert surround. Circulating air chamber (i.e. in
asteelreplacelinerormetalhearthcirculator)maynotbe
blocked.Theairowwithinandaroundthereplaceshall
not be altered, blocked by the installation of the insert. (i.e.
no louvers or cooling air inlet or outlet ports may be blocked
by the insert or the insert surround.
See“H.AlteringtheFireplace”formodicationsallowedfor
factory-builtreplaces.

16 7047-910 October 14, 2013
5100 I-ACC
Figure 16.1
Optional
Flex
Adapter
Termination
Cap
Appliance
Cover Plate
(discard)
Remove 4 bolts on Blower Housing
(both sides)and Remove Housing
Remove 2 screws and Secure Outside
Cover Plate to the back side of the Blower
Housing (included in Component Pack)
A. Outside Air Kit Installation
Items Needed for Installation (not supplied)
 • 4 inch ex aluminum pipe, or if using alternate material,
then it shall be made from durable, non-combustible, heat
resistant material up to 350oF. Cut the pipe to the required
length for your installation.
 •Phillipsheadscrewdriver
 •5/32AllenWrench
 •Siliconesealant
A source of air (oxygen) is necessary in order for combustion
to take place.  Whatever combustion air is consumed by the
re must be replaced. Air is replaced via air leakage around
windows and under doors. In homes that have tightly sealed
doors and windows, an outside air source is needed. An optional
Outside Air Kit is avail able.
WARNING
Donotdrawoutsidecombustionairfrom:
• Wall,oororceilingcavity
• Enclosedspacesuchasanatticorgarage
• Closeproximitytoexhaustventsor
chimneys
Fumes or odor may result
Fire Risk.
Asphyxiation Risk.
Asphyxiation Risk.
Outside air inlet must be located to prevent block-
agefrom:
• Leaves,snow,iceorotherdebris
Block may cause combustion air starvation
Smoke spillage may set off alarms or irritate sensi-
tive individuals.
WARNING
Asphyxiation Risk.
LengthofoutsideairsupplyductshallNOTexceed
thelengthoftheverticalheightoftheexhaustue.
• Fire will not burn properly
•Smoke spillage occurs when door is opened due
to air starvation.
WARNING
Option One - Installation Instructions
The outside air cover comes packaged with the component
pack. It is necessary to remove the blower housing and block
off the room air with the outside air cover.
1. Remove the appliance cover plate on outer can and discard
and reuse the 4 screws.
2. Install optional ex adapter to outer can with the same
screws. Do not use plastic wire ties that come with the kit
astheywillmelt.NOTE:Youmayneedtoinstalltheex
pipeintothereboxrst depending on installation.Attach
extoadapterwithatleast2screws.
3. Ensureexistingaccessholeinreplaceissufcienttofeed
the4inchex.
4. Afterslidingcanintoreplace,feedexintocutopeningto
obtain outside combustion air.
5. Level outer can and install appliance. See page18.
6. Remove 4 bolts from both sides of the blower housing and
remove the housing.
7. Remove 2 Phillips head screws from housing and save.
8. Attach outside air cover to the back of the blower using the
same 2 screws.
9. Ensure all wires are properly attached and then re-install
the blower housing to the appliance.
Option Two - Installation Instructions
1. Remove the outside air cover plate on outer can and dis-
card and reuse the 4 screws
2. Ensureexistingaccessholeinreplacewillnotbecovered
by the outer can. Existing outside air intake hole may be
under at the rear or side of outer can. Outside air may also
enter down existing chimney chase in some situations.
3. Repeat steps 5 through 9 above with one exception. After
installingtheapplianceintheoutercan,sealthereplace
opening and trim package with insulation to prevent air leak-
age into the room.
5 Appliance Set-Up

October 14, 2013 7047-910 17
5100 I-ACC
Flue Collar Stove Pipe/Liner
Gasket
Figure 17.1
Figure 17.2
Figure 17.3
Figure 17.4
Cast Iron Flue Located on Appliance
Drill through all 8 countersunk
locations
Once distance is established, drill holes
and secure both chambers together.
Figure 17.5
B. Securing Stove Pipe/Liner to Flue Collar
1.Thereare4pre-drilledholesintheuecollar90degrees
apart.Attachtheuecollartothestovepipe/liner.Ifthe
seal is questionable use high temperature sealant such
as stove mastic Figure 17.1.
2.Attachgaskettobottomsideofuecollarwithathincoat
of silicone.
C. Optional Offset Adapter Installation
Insomeinstallationstheuecollarandstovepipe/linerdo
notalwaysalignproperly.Thissituationmayberemedied
by using the optional offset adapter. See Appliance Dimen-
sions page for the amount of distance this accessory can
telescopebetweentheuecollarandstovepipe/liner.
1.Removethecastironuecollarfromtheapplianceand
ipitupsidedown.Usingthelarger#7drillbitsupplied,
drill through all 8 countersunk locations. Figure 17.2.
2.Slidethegasketovertheuecollar andattachittothe
offsetadapterusingthe8-32atheadscrewsprovided.
Figure 17.3.
3. Adjust the offset adapter to desired distance. Drill holes
through the lower chamber as shown in Figure 17.4
using the small drill bit #26 provided.
4. Cut the gasket to the proper length and slide in between
the upper and lower chambers centered on the screw
holes. Attach the upper and lower chambers with screws
provided. Figure 17.5.
5. Repeat the process on the bottom side.

18 7047-910 October 14, 2013
5100 I-ACC
Corner Brackets
Figure18.4
Figure18.3
Secure 2 Side Surrounds to
Top Surround
Figure18.5
SURROUND
ATTACH POINTS
STOVE TOP
Remove 2 screws from both sides.
Adjust the legs up or down to level
appliance.
Figure18.1
Attachment Bar Chimney Mounting Bar
5/16 Nuts
Attachment
Bar
5/16 Bolts
Figure18.2
D. Leveling Legs
1. Remove the 2 screws already installed on each leg.
2. Move legs to the desired height.
3. Re-install the screws to secure in place.
E. Securing Appliance to Stove Pipe/Liner
1. Once you have the appliance in place and secured, reach
upthroughtheueopeningandgrabtheattachmentbar
andpulldowninsideueopening.Figure 18.2.
2. Insertthe5/16boltsinsidethecastueandthroughthe
chimney mounting bar. Securely tighten the nuts. Fas-
teners are provided.
3. Re-install the tube channel assembly, bafe board,
ceramicblanketandbafeprotectionchannel.
F. Surround & Trim Kit Installation
1. Lay surround face down on a protected surface to pre-
vent scratching.
2. Using a Phillips head screw driver attach the side sur-
rounds to the top surround using 2 #8 sheet metal screws
provided with the kit. Figure18.3.
3. Lay the trim face down and place the corner brackets into
position.
4. Using a standard at screw driver tighten the corner
brackets. Figure18.4..
5. Slide the trim over the surround set.
6. Install the surround set and trim set to the outer can.
Place the hook in the surround sides over the surround
attachment screws, 2 on each side. Figure18.5.
7. Place top on top of appliance.

October 14, 2013 7047-910 19
5100 I-ACC
Figure 19.1
Figure 19.2
Figure 19.3
Remove ground terminal
Remove Strain Relief
G. Blower Cord Installation on Left Side
Theblowercordisshippedtobeinstalledontherightside
of the appliance. You may relocate the cord so it is on the
leftside.Youwillneedtoremovethewires,ipthemover
and remove and reverse the male and female terminals
andre-installthewires.Thewireharnessandcomponents
are located on the back side of the right side panel.
Relocating Blower Cord to Left Side
1. Remove the convection blower housing from the appli-
ance by removing the start-up air control knob and
removingthefour9/32inchAllenheadbotsthatholdthe
housing to the appliance.
2. Remove the green ground terminal from the housing by
usinga11/32inchwrenchandPhillipsheadscrewdriver.
Figure 19.1.
3. Disconnect all the wires from the switch, rheostat and
power cord. Figure 19.2.
4. Remove the strain relief with pliers.  This will free the
power cord from the convection housing. Figure 19.3.
5. Remove the control plate by removing the three Phillips
head screws. Remove the blank plate on the left side of
the housing in the same manner. Swap the locations of
the control plate and blank plate and re-install all of the
fasteners. Figure 20.1
6. Remove the heat shield from the housing. First remove
the screw on the bottom of the housing that holds the
heatshieldsupport.Second,removethethreeathead
screws that hold the shield to the housing. Figures 20.2
and 20.3.
7. Gently rotate the shield up to expose the connections tat
are made to the snap disc. Disconnect the wires that
attach to the snap dis. Figure 20.4.
8. Using pliers, pry on the tabs that retain the harness
enough to remove the harness. Do not disconnect the
wires that go to the blower. Place the harness under
the tabs on the left hand side of the convection housing
and bend them down enough until they hold the harness.
Figure 20.5
9. Using pliers remove the strain relief that is on the power
cord. Remove the cap that is on the hole for the strain
relief and re-install on the right side. Route power cord
through the hole and reconnect the ground terminal to
one of the screws that hold the control cover in place.
Usethe11/32inchnutthatwasusedtoholdtheground
terminal on the other side. Connect the white wire on
the power cord to the long high temperature lead coming
from the blower. Connect the black wire to the white
wire on the rheostat. Locate the new cord grip which is
included in the component pack and install on the power
cord about 2 inches further down the cord than the previ-
ous cord grip was installed. Snap the cord grip back into
the housing. Figure 20.6.
10. See Figure 20.1 as a reference to connect the remain-
ing wires as shown.
11 Reconnect the wire harness to the snap disc that is
located on the heat shield. Rotate the heat shield into
positionandreinstalltheatheadscrewsandthesheet-
metal screw that is on the bottom of the housing.
12. Ensure that nothing is in the way of the blower and plug
the power cord into an outlet. Make sure that when the
switch is in ‘Auto’ position that the blower will not turn
on when the rheostat is engaged. If the blower turns on
while in the ‘Auto’ position then the wires at the switch
are reversed. Simply swap them on the terminals and
perform the test again.

20 7047-910 October 14, 2013
5100 I-ACC
Figure 20.1
Figure 20.2
Remove Control Plate
Remove Strain Relief
Disconnect Wires to theSnap Disc
Figure 20.3
Figure 20.4
Place Harness Under Tabs
Figure 20.5
Figure 20.6