Quadra-Fire HUDBAY-INS User manual

Quadra-Fire • Hudson Bay Insert • 7008-115 Rev. H • 10/08 1
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli-
er’s instructions.
- If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed
bya qualifiedinstaller,serviceagency,orthe
gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
Installation and service of this appliance should be
performed by qualified personnel. Hearth & Home
Technologies suggests NFI certified or factory trained
professionals, or technicians supervised by an NFI
certified professional.
• Leave this manual with
party responsible for use
and operation.
DO NOT
DISCARD
• Important operating
and maintenance
instructions included.
• Read,understandandfollow
these instructions for safe
installation and operation.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas
fitter;
• a CO detector shall be installed in the room where the
appliance is installed.
R
HUDSON BAY INSERT
DIRECT VENT GAS APPLIANCE
Owner’s Manual
Installation and Operation
Model:
HUDBAY-INS
O-T L
Tested and
Listed by Portland
Oregon USA
OMNI-Test Laboratories, Inc.
CUS
ThisappliancemaybeinstalledasanOEMinstallationinmanufactured
home(USAonly)ormobilehomeandmustbeinstalledinaccordance
withthemanufacturer'sinstructionsandthemanufacturedhomecon-
structionandsafetystandard,Title24CFR,Part3280orStandardfor
Installation in Mobile Homes, CAN/CSAZ240MH.
This appliance is only for use with the type(s) of gas indicated on the
rating plate.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable
materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
CAUTION
DO NOT DISCARD THIS MANUAL

Quadra-Fire • Hudson Bay Insert • 7008-115 Rev. H • 10/082
APPROVED FOR CANADA AND USA TO:
ANSI Z21.88b-2003 / CSA 2.33b-2003 Vented Gas Fireplace Heater, and applicable sections of UL307b Gas Burning
Heating Appliances for Manufactured Homes and Recreational Vehicles, CAN/CG A 2.17-M91 “Gas Fired Appliances
for use at High Altitudes.”
This appliance is manufactured for operation with Natural Gas. For conversion to propane the Manufacturer’s kit
provided with the stove must be used in conjuntion with the instructions in the owner's manual.
This vented gas fireplace heater is not for use with air filters.
This appliance may be installed in a bedroom or bedsitting room; in Canada remote thermostat installation is
required.
FAN TYPE VENTED CIRCULATOR Blower Electrical Rating115 V., 1.5 Amps, 60 Hz, 150 Watts
For use with Natural Gas For use with Propane
"0-2000’ "0-2000’
Input Rate on “HI” (BTU/Hr) 30,000 28,000
Input Rate on “LO” (BTU/Hr) 22,500 22,650
Main Burner Orifice (DMS) 36 52
Minimum Inlet Pressure (Inches W.C.) 4.5” 11”
Maximum Inlet Pressure (Inches W.C.) 7.0” 14”
Manifold Pressure on “HI” (Inches W.C.) 3.5” 10”
Efficiency up to 82.5% 81%
AFUE 71% 72.5%
2005 2006 2007 Feb Mar Apr May Jun Jul Aug Sep Oct Nov DecJan
DO NOT REMOVE THIS LABEL
MADE IN U.S.A.
Date of Manufacture / Date du Manufacturier
MINIMUM CLEARANCES TO COMBUSTIBLES
This appliance equipped for altitudes 0-2000’ (0-610m) in USA; and in Canada for altitudes of 0-4500’ (0-1370m). In USA for
Altitudes above 2000’, the vent configuration, orifice, or combination of both may need to be changed. See Owner’s Manual for
information onmaking these changes.
This appliance must be installed in accordance with local codes, if any (and Commonwealth of Massachusetts approved); if
none, followThe National Fuel Gas Code,ANSI Z223.1 and NFPA 54; or Canadian Installation Codes CAN/CGA-B149.
NOTE: Have the gas supply line installed in accordance with local building codes by a qualified installer approved and/or
licensed as required by the locality. (In the Commonwealth of Massachusetts, installation must be performed by a licensed
plumber or gas fitter.)
Manufactured by:
7031-221
P.4.1-02 Canada Minimum Pipe 69% NG / 71% LP
Report No. / Rapport Numero
061-S-63-5
MODEL: XXXXXXX
VENTED GAS APPLIANCE
NOT FOR USE WITH SOLID FUEL
SERIAL
NO. XXX
Tested and
Listed by Beaverton
Oregon USA
OMNI- Test Laboratories, Inc.
C
R
and Welcome to the Quadra-Fire Family!
Hearth & Home Technologies welcomes you to our tradi-
tion of excellence! In choosing a Quadra-Fire appliance,
you have our assurance of commitment to quality, durabil-
ity, and performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation of
our stoves, inserts and fireplaces. And yet we are old-fash-
ioned when it comes to craftsmanship. Each appliance
is meticulously fabricated and gold and nickel surfaces
are hand-finished for lasting beauty and enjoyment. Our
pledge to quality is completed as each model undergoes
a quality control inspection. From design, to fabrication,
to shipping: Our guarantee of quality is more than a word,
it’s Quadra-Fire tradition, and we proudly back this tradition
with a Limited Lifetime Warranty.
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: HANGING ON A CHAIN ON BACK OF APPLIANCE
Manufactured
Date
Serial Number
Model Name
Test Lab &
Report No.
SAMPLE

Quadra-Fire • Hudson Bay Insert • 7008-115 Rev. H • 10/08 3
Table of Contents
1 Listing and Code Approvals
A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials Specification. . . . . . . . . . . . . . 4
F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 4
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 5
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 5
C. Inspect Appliance and Components. . . . . . . . . . . . . . . . . . 5
3 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 6
B. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . 6
4 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . . 7
5 Vent Information
A. Venting and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Gas Information
A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
B. Converting to LP Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
C. Valve Regulator Replacement . . . . . . . . . . . . . . . . . . . . . .11
D. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
E. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7 Electrical Information
A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . . . . 14
B. Connecting to the Appliance. . . . . . . . . . . . . . . . . . . . . . . 14
C. Standing Pilot Ignition System Wiring . . . . . . . . . . . . . . . 14
8 Appliance Setup
A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 16
B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
C. Door Crown Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 16
D. Grille Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
E. Panel Set Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
F. Brick Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
G. Positioning the Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
H. Mineral Wool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
I. Blower Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
J. Air Shutter Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9 Operating Instructions
A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 23
B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C. After Appliance is Lit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 25
10 Troubleshooting
A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . . . . 26
11 Maintaining and Servicing Appliance
A. Glass Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
B. Maintenance Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
12 Reference Materials
A. Appliance Dimension Diagram. . . . . . . . . . . . . . . . . . . . . 30
B. Vent Components List . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
D. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 35
E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
= Contains updated information.

Quadra-Fire • Hudson Bay Insert • 7008-115 Rev. H • 10/084
Manufactured Home or Mobile Home installation may
occuronlyafter thehomeis sitelocatedand mustconform
with the Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, or, when such a
standard is not applicable, the Standard for Manufactured
Home Installations, ANSI/NCSBCS A225.1, or Standard
for Gas Equipped Recreational Vehicles and Mobile
Housing, CSA Z240.4.
Wheninstalled,theappliancemustbeelectricallygrounded
in accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70,
or the Canadian Electrical Code, CSA C22.1.
*Maximum Vent Blower On
**Canada Only
Model
(US or Canada)
Maximum
Input
BTU/h
Minimum
Input
BTU/h
Orifice
Size
(DMS)
*Steady
State
Efficiency %
**P.4
%
Hudson Bay
Insert (NG) 42,000 28,000 .125 83.56 71.41
Hudson Bay
Insert (LP) 40,500 31,000 .076 85.39 74.45
B. Glass Specifications
This appliance is equipped with 5 mm ceramic glass.
Replace glass only with 5 mm ceramic glass. Please con-
tact your dealer for replacement glass.
Note: This installation must conform with local codes. In the
absence of local codes you must comply with the National
Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and
the CAN/CGA B149 Installation Codes in Canada.
1
1 Listing and Code Approvals
C. BTU Specifications
MODELS: Hudson Bay Insert
LABORATORY: Omni Test Laboratories, Inc. 061-S-51-5
TYPE: Direct Vent Gas Fireplace Heater
STANDARD: ANSI Z21.88-2002 • CSA 2.33-2002 • UL307B
CAN/CBA 2.17-M91
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
This product is listed to ANSI standards for “Vented Gas
Appliance Heaters” and applicable sections of “Gas Burn-
ing Heating Appliances for Manufactured Homes and
Recreational Vehicles”, and “Gas Fired Appliances for
Use at High Altitudes”.
A. Appliance Certification
E. Non-Combustible Materials Specification
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
Vertical Tube Furnace at 750ºC, shall be considered
non-combustible materials.
F. Combustible Materials Specification
Materials made of or surfaced with wood, compressed
paper, plant fibers, plastics, or other material that can ig-
nite and burn, whether flame proofed or not, or whether
plastered or unplastered shall be considered combustible
materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and
groundedin accordancewithlocalcodesor, inthe absence
of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA
C22.1.
• A 110-120 VAC circuit for this product must be protected
withground-faultcircuit-interrupterprotection,incompliance
with the applicable electrical codes, when it is installed in
locations such as in bathrooms or near sinks.
WARNING
D. High Altitude Installations
Omni-Test Laboratories, Inc. listed gas appliances are
tested and approved without requiring changes for
elevations from 0 to 2000 feet in the U.S.A. and 0 to 4500
feet in Canada.
When installing this appliance at an elevation above 2000
feet, it may be necessary to decrease the input rating
by changing the existing burner orifice to a smaller size.
Input rate should be reduced by 4% for each 1000 feet
above a 2000 foot elevation in the U.S.A. If the heating
value of the gas has been reduced, these rules do not
apply. To identify the proper orifice size, check with the
local gas utility.
If installing this appliance at an elevation above 4500 feet
(in Canada), check with local authorities.


Quadra-Fire • Hudson Bay Insert • 7008-115 Rev. H • 10/08 5
A. Design and Installation Considerations
Quadra-Fire direct vent gas appliances are designed to
operate with all combustion air siphoned from outside of
the building and all exhaust gases expelled to the outside.
No additional outside air source is required.
2
2 Getting Started
C. Inspect Appliance and Components
When planning an appliance installation, it’s necessary to
determine the following information before installing:
• Where the appliance is to be installed.
• The vent system configuration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and finishing details.
• Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
Reciprocating saw Framing material
Pliers Hi temp caulking material
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits (1/4 in.)
Plumb line Safety glasses
Level Wrenches
Ratchets/Sockets Allen Wrench Set
Manometer Voltmeter
Tape measure 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws
One 1/4 inch female connection (for optional fan)
Noncorrosive leak check solution or combustible gas detector
• Carefully remove the appliance and components from
the packaging.
• Removecastdoorandglass, andset asideonprotective
surface.
• Remove log set and component pack from firebox.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the insta-
llation. Follow these instructions carefully during the
installation to ensure maximum safety and benefit.
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consultlocalbuilding,fireofficialsorauthoritieshavingjurisdic-
tion about restrictions, installation inspection, and permits.
CAUTION
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
Inspectapplianceand components for damage.
Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
Hearth & Home Technologies disclaims any
responsibilityfor, and thewarranty willbevoided
by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modification of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installationand/oruseofanycomponentpartnotapproved
by Hearth & Home Technologies.
Any such action may cause a fire hazard.
WARNING
WARNING
WARNING