Quadra-Fire Edge60 User manual

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www.quadrare.com 7051-158 April 9, 2009
EDGE™ 60
ZERO CLEARANCE PELLET FIREPLACE
O-T L
Tested and
Listed by Portland
Oregon USA
OMNI-Test Laboratories, Inc.
CUS
Owner’s Manual - Installation and Operation
Model:
Tested and approved for wood pellets, shelled eld
corn, wheat and black oil sunower seeds. Burning
of any other type of fuel voids your warranty.
WARNING
Installation and service of this appliance should
be performed by qualied personnel. Hearth &
Home Technologies recommends NFI certied
professionals, or technicians supervised by an
NFI certied professional.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room
as replace.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
ammable materials.
• Keep clothing, furniture, draperies and other
ammable materials away.
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
CAUTION
WARNING
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
• Do not store or use gasoline or other am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overre - If any external part starts to
glow, you are overring. Reduce ame height
(feed rate). Overring will void your warranty.
• Comply with all minimum clearances to com-
bustibles as specied. Failure to comply may
cause house re.
DO NOT DISCARD THIS MANUAL
NOTICE
• Important operating and
maintenance instruc-
tions included.
• Leave this manual with
party responsible for use
and operation.
• Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.
DO NOT
DISCARD
Natural Curved Tuscan Studio
EDGE60

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EDGE 60 Pellet Fireplace
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Hearth & Home Technologies welcomes you to our tradition of
excellence! In choosing a Quadra-Fire appliance, you have
our assurance of commitment to quality, durability, and perfor-
mance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we make
products that will satisfy your needs. Our Research and Devel-
opment facility then employs the world’s most advanced tech-
nology to achieve the optimum operation of our stoves, inserts
and replaces. And yet we are old-fashioned when it comes to
craftsmanship. Each unit is meticulously fabricated and surfaces
are hand-nished for lasting beauty and enjoyment. Our pledge
to quality is completed as each model undergoes a quality control
inspection.
We wish you and your family many years of enjoyment in the
warmth and comfort of your hearth appliance.
Thank you for choosing Quadra-Fire.
LOCATION OF CLEARANCE TO COMBUSTIBLES LABEL: Left Hand Panel of Hopper
JAN FEB MAR APR MAY JUNE
7051-159
Made in U.S.A.
Fabriqué par :
1445 Highway North, Colville, WA 99114
Fait Aux États-Unis
Manufactured by:
www.quadrafire.com
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EDGE 60 PELLET FIREPLACE
Report /Rapport
#061-F-75-6.2
007007
O-T L
Tested and
Listed by Portland
Oregon USA
OMNI-Test Laboratories, Inc.
CUS
JULY AUG SEP OCT NOV DEC
2009
2010
2011
Testing Lab & Report No. Manufacture Date Serial Number
LOCATION OF SERIAL NUMBER LABEL: Right Inside Edge of Outer Can
SAFETY LABEL / ÉTIQUETTE DE SÉCURITÉ
Listed Solid Fuel Room Heater/Pellet Type. Also suitable for Mobile Home
Installation. This appliance has been tested and listed for use in Manufactured
Homes in accordance with OAR 814-23-9000 through 814-23-909.
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EDGE 60 PELLET FIREPLACE
PREVENT HOUSE FIRES
Install and use only in accordance with manufacturer's installation and
operating instructions. Contact local building or fire officials about
restrictions and inspection in our area.
WARNING: FOR MOBILE HOMES: Do not install appliance in a sleeping
room. An outside combustion air inlet must be provided. The structural
integrity of the mobile home floor, ceiling and walls must be maintained.
Refer to manufacturer's instructions and local codes for precautions
required for passing chimney through a combustible wall or ceiling.
Inspect and clean vent system frequently in accordance with
manufacturer's instructions.
Components required for all installations: Outside Air Kit, Part Number
OAK-3.
DO NOT CONNECT THIS UNIT TO ACHIMNEY SERVING ANOTHERAPPLIANCE.
Use a 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system.
Tested to: ASTM E1509-04, ULC S628-93, ULC/ORD-C1482-M1990
Room Heating Pellet Burning Type, (UM) 84-HUD FOR USE
ONLY WITH
PELLETIZED WOOD. SEE OWNER’S MANUAL FOR OTHER FUEL OPTIONS.
Input Rating: 52,000 BTU/HR.
Electrical Rating:
115 VAC, 60 Hz, Start 5Amps, Run 1.25 AMPS.
DANGER: Risk of electrical shock. Disconnect power supply before
servicing.
Replace glass only with 5mm ceramic available from your dealer.
To start, set thermostat above room temperature, the appliance will light
automatically. To shutdown, set thermostat to below room temperature.
For further instruction refer to owner's manual.
Keep viewing and ash removal doors tightly closed during operation.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
7051-148
NE PAS ENLEVER L'ÉTIQUETTE
CAUTION :
ATTENTION:
H OT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE
AND
INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions products’ combustion
from the hopper under certain conditions. Maintain hopper seal in good condition. Do not overfill hopper.
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT
PEUT CAUSER DES BRÛLURES À LAPEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS.
Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas
suivre les instructions peut résulter, sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES:
A Mur de arrières au po êle : 0 in. (0mm)
B Mur de côté po êle : 0 in. (0mm)
C Surfaces supérieurs à la boutisse 0 in. (0mm)
D Du conduits des combustibles
*
E Protection du plancer dessus cheminéel: Ne pas requis
A Standoff to Side Walls 0 in. (0mm)
B Standoff to Back Wall 0 in (0mm)
C Top Standoff to Header 0 in (0mm)
D Vent Pipe to Combustible *
E Floor Protection under Fireplace None Required
PRÉVENTION DES FEUX DE MAISON
I nstallez et utilisez en accord avec les instructions d'installation et d'opération du fabricant.
Contactez le bureau de la construction ou le bureau des incendies au sujet des restrictions et
des inspections d'installation dans votre voisinage. Ne pas obstruez l'espace en dessous de
l'appareil.
A VIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à coucher. Un tuyau
extérieur de combustion d'air doit être installé et ne doit pas être obstrué lorsque l'appareil est
en usage. La structure intégrale du plancher, du plafond et des murs de la maison mobile doit
être maintenue intacte.
Référez vous aux instructions du fabricant et des codes locaux pour les précautions requises
pour passer une cheminée à travers un mur ou un plafond combustibles, et les compensations
maximums.
Inspectez et nettoyez la cheminée fréquemment.
Les composants requis pour tout l'installations.Assemblage d'air extérieur, Numéro de Pièce OAK-3.
Ne pas connecter cet appareil à une cheminée servant un autre appareil.
Utilitsez le syst è me de ventilation de 3 or 4 inch (76-102mm) de diametre de type “L” ou “PL”.
Testé à: ASTM #1509-04, ULC S628-93, ULC/ORD-C1482-M1990 Room Heating. Pellet
Burning Type, UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS. VOIR LE
MANUAL DU PROPRI ÉTAIRE POUR D’AUTRES OPTIONS DE CARBURANT.
Puissance de Rendement: 52,000 BTU/HR
Puissance Électrique: 115 VAC, 60 Hz, Début 5 Amps, Courir 1.25 Amps,
DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact
avant le service. Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible
chez votre fournisseur.
Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le
poêle s'allumera automatiquement. Pour éteindre, descendre la température du thermostat en
dessous de la température de la pièce. Pour des instructions supplémentaires, référez vous au
manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres fermées
hermétiquement durant l'opération.
Appareil de chauffage de combustible solide/de type de boulettes. Accepté dans
l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l 'usage
dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.
DO NOT REMOVE THIS LABEL
F Floor Protection Hearth Extension From Door Opening 6 in (152mm)
G Floor Protection to the Side of Door Opening 6 in (152mm)
* Use Pipe Manufacturer’s Listed Clearances, 1 inch
(25mm) Minimum
*Voir le fabricant pour les espaces libres des
conduits enregistré, 1 inch (25mm) minimum
F Portection du plancer agrandissement du foyer à ouverture du port: 6 in (152mm)
G Portection du plancer de côté à ouverture du port: 6 in (152mm)
C
A
B
A
F
G
SAMPLE
Open Front. Serial Number Label located
on right side inside edge of outer can.
Slide fireplace out on the rails. Clearance
to Combustible Label located on left side of
hopper.
Figure 2 - Serial Number Label
Figure 3 - Clearance to Combustibles
Label

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April 9, 2009 7051-158 Page 
EDGE 60 Pellet Fireplace
Congratulations ...............................................................2
Sample of Safety/Serial Numer Label .............................2
Safety Alert Key...............................................................
Limited Warranty .............................................................4-5
Section 1: Listing and Code Approvals
A. Appliance Certications.....................................6
B. Mobile Home Approved.....................................6
C. Glass Specications..........................................6
D. Electrical Rating ................................................6
E. Outside Air Required.........................................6
F. BTU & Efciency Specications........................6
User’s Guide
Section 2: Operating Instructions
A. Fire Safety.........................................................8
B. Combustible/Non-Combustible Material............8
C. Fuel Material & Fuel Storage ............................8
D. General Operation Information..........................9
E. Power Switch ....................................................9
F. Before Your First Fire........................................9
G. Filling the Hoper with Fuel.................................10
H. Starting Your First Fire ......................................10
I. Ignition Cycles...................................................10-12
J. Fire Characteristics & Flame Height
Adjustment ........................................................12
K. Battery Back-Up System...................................1-1
L. Clear Space ......................................................1
Section 3: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures...........................14
B. Quick Reference Maintenance Chart................14
C. High Ash Fuel Content Maintenance ................15
D. Accessing Components for Maintenance..........15
E. General Maintenance & Cleaning .....................16-19
Section 4: Troubleshooting for Homeowner
A. Frequently Asked Questions .............................20
B. Wall Control Error Messages ............................21
Installer’s Guide
Section 5: Getting Started
A. Design, Installation & Location
Considerations ..................................................22
B. Locating Your Thermostat Wall Control ............
C. Tools & Supplies Needed..................................
D. Inspect Appliance and Components .................
E. Checklist to Help Determine Location...............
F. Recommended Order of Installation ................24
G. Items to Verify During Test Burn.......................24
Section 6: Framing & Clearances
A. Recommended Locations ................................25
B. Hearth Extension...............................................25
C. Frame the Fireplace .........................................26
D. Construct a Chase ............................................27
E. Finishing Material..............................................28
F. Door Opening Clearances.................................9-0
G. Combustible Mantel & Fuel Loading Clearance ..1
H. Non-Combustible Materials...............................
I. Combustible Materials.......................................
Section 7: Installation of Fireplace
A. Position the Fireplace........................................
B. Sub-Floor Material & Securing Fireplace ..........
C. Junction Box and Wiring Diagram.....................4
D. Connecting Wall Control to Fireplace................5
E. Thermostat Wall Control Installation .................4
F. Flue Collar Installation.......................................5-6
Section 8: Vent Information
A. Venting Termination Requirements...................7
B. Avoiding Smoke and Odors ..............................8
C. Negative Pressure.............................................9
D. Draft ..................................................................9
E. Chimney & Exhaust Connection .......................40
F. Equivalent Feet of Pipe.....................................40
G. Pipe Selection Chart .........................................41
H. Outside Air Locations & Considerations............42
I. Outside Air Installation ......................................4
J. Vertical, Interior, Typical Installation .................44
K. Through the Wall & Vertical, Exterior................44
L. Through the Wall...............................................45
Section 9: Mobile Home Installation..................46
Section 10: Appliance Set-Up
A. Log Set Placement............................................47
B. Front Installation Instruction..............................48
Section 11: Replacement Parts
A. Glass Assembly ................................................48
B. Combustion (Exhaust) Blower ..........................48
C. Convection Blower ............................................49
D. Bafe Removal & Replacement ........................49
Section 12: Troubleshooting for Installers ........51
Section 13: Reference Materials
A. Fireplace Dimensions........................................52
B. Component Functions.......................................5-54
C. Component Locations .......................................55
D. Exploded Drawings ...........................................56-57
E. Service Parts & Accessories.............................58-61
F. Service & Maintenance Log ..............................6-6
G. Contact Information...........................................64
TABLE OF CONTENTS
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the replace or to property.
!

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April 9, 2009 7051-158 Page 5
EDGE 60 Pellet Fireplace

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A. Appliance Certication
C. Glass Specications
F. BTU & Efciency Specications
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is used.
The structural integrity of the mobile home oor, ceiling, and
walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only Listed pellet vent Class “L”
or “PL” connector pipe.
A Quadra-Fire Outside Air Kit must be installed in a mobile
home installation. You must order the Outside Air Kit sepa-
rately.
B. Mobile Home Approved
NOTICE: This installation must conform with local codes.
In the absence of local codes you must comply with the
ASTM E1509-04, ULC S627-00, (UM) 84-HUD and
ULC/ORD-C-1482.
D. Electrical Rating
115 VAC, 60 Hz, Start 5 Amps, Run 1.5 Amps
*BTU will vary, depending on the type of fuel you use in
your replace. Consult your Quadra-Fire dealer for best
results.
NOTICE: Hearth & Home Technologies, manufacturer
of this appliance, reserves the right to alter its prod-
ucts, their specications and/or price without notice.
Model EDGE™ 60 Pellet Fireplace
Laboratory OMNI Test Laboratories, Inc.
Report No. 061-F-75-6.
Type Solid Fuel Room Heater/Pellet Type
Standard ASTM E1509-04, ULC S67-00 and
ULC/ORD-C148 Room Heater Pellet
Fuel Burning type and (UM) 84-HUD,
Mobile Home Approved.
FCC Complies with Part 15 of FCC Rules.
Operation is subject to the following
two conditions: (1) this device may not
cause harmful interference, and () this
device must accept any interference
received, including interference that
may cause undesired operation.
Emissions Rating: EPA Compliance
BTU Input*: 14,60 - 5,000 / hr
Efciency: 8.%
Heating Capacity: ,400 - ,800 square feet depend-
ing on climate zone
Hopper Capacity: 10 lbs
Fuels: Pellets, Shelled Field Corn, Wheat
and Black Sunower Seeds
Shipping Weight: 450 lbs (empty hopper)
Weight with Full
Hopper: add approximately 10 lbs
Quadra-Fire is a registered trademark
of Hearth & Home Technologies.
WARNING! Risk of Fire! Hearth & Home Technologies dis-
claims any responsibility for, and the warranty and agency
listing will be voided by the above actions.
DO NOT:
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home
Technologies
• Operate the appliance without fully assembling all
components
 • Overre
• Install any component not approved by Hearth &
Home Technologies
• Install parts or components not Listed or approved.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
Forassistanceoradditionalinformation,consultaqualied
installer, service agency or your dealer.
1Listing and Code Approvals
E. Outside Air Kit
Outside Air is required on all installations. You must order
the Outside Air Kit separately.
Note: The appliance is also approved for installation
into a shop or garage.

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April 9, 2009 7051-158 Page 7
EDGE 60 Pellet Fireplace
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other ammable materials away.
WARNING
2Operating Instructions
User’s Guide
WARNING! Do not operate appliance before reading and
understanding the operating instructions in both of the
Owner’s and Thermostat Wall Control manuals. Failure to
operate appliance according to operating instructions could cause
reorinjury.

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A. Fire Safety
To provide reasonable re safety, the following should be
given serious consideration:
• Install at least one smoke detector and CO monitor on each
oor of your home.
• Locate detectors away from the heating appliance and close
to the sleeping areas.
• Follow the detector’s manufacturer’s placement and
installation instructions and maintain regularly.
• Conveniently locate a Class A re extinguisher to contend
with small res.
• In the event of a hopper re:
• Evacute the house immediately.
• Notify re department.
B. Combustible/Non-Combustible Materials
• Combustible Material
Material made of or surfaced with wood, compressed
paper, plant bers, plastics, or any material capable
of igniting and burning, whether ame-proofed or not,
plastered or unplastered.
• Non-combustible Material
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate,
glass or plasters, or any combination thereof.
• Non-combustible Sealant Material
Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #6, Rutland 76R, Nuex 04, GE
RTV106 or GE RTB116 (or equivalent).
Clinkers
Minerals and other non-combustible materials such as sand
will turn into a hard, glass-like substance called a clinker when
heated in the repot.
Trees from different areas will vary in mineral content. That
is why some fuels produce more clinkers than others.
Moisture
Always burn dry fuel. Burning fuel with high moisture content
takes heat from the fuel and tends to cool the appliance,
robbing heat from your home. Damp pellet fuel can clog the
feed system.
Size
• Pellets are either 1/4 inch or 5/16 inch (6-8mm) in diameter
• Length should be no more that 1-1/ inches (8mm)
• Pellet lengths can vary from lot to lot from the same
manufacturer
• Due to length variations, the ame height (feed rate)
may need adjusting occasionally. See page 12 for
instructions..
Performance
• Higher ash content requires the ash drawer to be emptied
more frequently
• Hardwoods require more air to burn properly
• Set wall control to “Utility Pellet” if the repot and ash pan
are lling quickly. This will cause the auto-clean system
to empty the repot more often.
• Premium wood pellets produce the highest heat output.
• Burning pellets longer than 1-1/ inches (8mm) can cause
an inconsistent fuel feed rate and/or missed ignitions.
We recommend that you buy fuel in multi-ton lots whenever
possible. However, we do recommend trying various brands
before purchasing multi-ton lots to ensure your satisfaction.
C. Fuel Material and Fuel Storage
Pellet fuel quality can greatly fluctuate. The EDGE 60
appliance has been designed to burn a wide variety of fuels,
giving you the choice to use the fuel that is most economical
in your region.
Hearth & Home Techonologies strongly recommends only
using Pellet Fuel Institute (PFI) certied fuel.
Fuel Material
• Made from sawdust or wood by-products
• Shelled eld corn & other biomass fuels
• Depending on the source material it may have a high or
low ash content.
Higher Ash Content Material
• Hardwoods with a high mineral content
• Fuel that contains bark
• Standard grade pellets, high ash pellets, corn and other
biomass fuels
Lower Ash Content Material
• Softwoods
• Fuels with low mineral content
• Premium grade pellets
Shelled Field Corn
• Must be 15% or less moisture content.
• Must be clean and free from debris
• Never burn corn straight from the eld
• Stalk parts, excessive nes and cob remnants, etc. will
clog the auger mechanism
• Corn with excessive grain dust must be screened by sifting
with /16 inch mesh screening
CAUTION! Do not burn fuel that contains an additive;
(such as soybean oil).
• May cause hopper res
• Damage to product may result
Read the ingredients list on the package. If you are buying
corn or wheat the only ingredient that should be listed is
corn or wheat.
WARNING! Risk of Chemical Poisoning!
Do NOT burn treated seed corn
• Chemical pesticides are harmful or fatal if swallowed
• Burning treated seed corn will void your warranty

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April 9, 2009 7051-158 Page 9
EDGE 60 Pellet Fireplace
Changing to Different Fuel Type
• Empty the hopper of the previous fuel
•
Thoroughly vacuum hopper before lling with the new
fuel
• Select the appropriate setting on the FUEL SELECTION
screen on the thermostat wall control
The burn rate, BTU content and heat output will all vary
depending on the fuel selected.
Storage
• Wood pellets should be left in their original sealed bag
until using to prevent moisture absorption.
• Shelled corn, wheat or sunower seeds should be stored
in a tight container to prevent it from absorbing moisture
from damp or wet oors.
• This will also prevent rodents from becoming a problem .
• Do not store any pellet fuel within the clearance
requirements or in an area that would hinder routine
cleaning and maintenance.
D. General Operating Information
1. Thermostat Wall Control - Automatic Setting
The appliance is like most modern furnaces; when the
thermostat wall control calls for heat, your appliance will
automatically light and deliver heat.
When the room is up to temperature and the wall control is
satised the appliance will shut down.
In the automatic setting the heat output level is controlled by
the wall control. Select “Automatic” on the AUTO/MANUAL
screen. Figure 9.1.
2. Thermostat Wall Control - Manual Setting
When you select “Manual” on the AUTO/MANUAL screen the
appliance will still automatically turn on and off according to
the temperature setting.
However, you will be able to manually control the heat output
levels. Adjust the heat output levels by using the HEAT
OUTPUT LEVEL screen. Figure 9.2.
Automatic
Manual
Off
Medium
3. Auto-Clean Firepot System
Your appliance is equipped with an automatic repot cleaning
system that will change the frequency of cleaning based on
the fuel being burned.
The auto-clean system will clean itself immediately on initial
plug in. If there is a power outage, as soon as power is
restored it will recycle and clean itself if there is no re in
the repot.
F. Before Your First Fire
• First, make sure your appliance has been properly installed
and that all safety requirements have been met.
• Pay particular attention to the re protection, venting and
thermostat wall control installation instructions.
• Double check that the ash pan, hopper and rebox are
empty and then close the rebox door.
NOTICE:
The tip of thermocouple must be in contact with the
inside end of the thermocouple cover or missed ignitions can
occur.
CAUTION! Tested and approved for wood pellets, shelled
eldcorn,wheatandblackoilsunowerseeds.Burningof
any other type of fuel voids your warranty.
Figure 9.1
Figure 9.2
Read and understand the Thermostat
Wall Control manual for detailed operating
instructions. The wall control is an intregal
part of how to operate this appliance.
E. Power Switch
The power switch is located at the bottom right hand corner of
the replace. It turns the power on and off to the replace.
Before servicing the replace this power switch must be in
the off position. When the power switch is OFF there will be
no display on the wall control screen.
Power Switch
I
0
= ON
= OFF
Power
Switch
Figure 9.3

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G. Filling the Hopper with Fuel
NOTICE: RAISED PLATFORM INSTALLATIONS
Consideration must be given for lling the hopper with fuel
when determining the height of the raised platform. It must
not be so high that it interferes with the safety of lling the
hopper with fuel.
1. Start-Up Cycle
During this cycle:
• Igniter turns on for 90 seconds to heat up the air in the
repot
• Combustion blower starts
• Vacuum switch comes on
• Feed motor turns on adding fuel to the repot and the
appliance waits for the re to start
The duration of start-up depends on the type and quality
of fuel used. It is normal to see some smoke during the
ignition process as moisture evaporates and the fuel lights.
The smoke will stop once the re starts.
If you are lighting your appliance for the rst time:
• The feed tube will be empty and it can take some time to
ll it with fuel before you will see a re
• Put a handful of fuel in the repot (priming) to speed up
the process. You can also do this when you have run
completely out of fuel.
H. Starting Your First Fire
1. Fuel Selection
To start your rst re, you must:
• Select the appropriate fuel on the FUEL SELECTION
screen on the thermostat wall control to match the fuel
you have chosen to burn.
• If the proper fuel is not selected your appliance will not
operate properly.
• For example, if you have selected wood pellets and you
are burning corn, the appliance may not light, it may go
out or overfeed. Figure 10.1.
Sunflower Seeds
Corn
Utility Pellet
Softwood Pellet
Wheat
Hardwood Pellet
DONE SELECT
FUEL SELECTION
I. Ignition Cycles
The replace engine is controlled by the digital thermostat
wall control. The digital display on the wall control will tell
you what your appliance is doing in the upper left corner
(System Status). Figure 10.3.
READY
73
Set at: 73
12:30 PM
HEATOUTPUT
MENU
System Status
Every time the thermostat calls for heat, the appliance steps
through ve cycles:
1Start-Up Cycle 4Shutdown Cycle
2Soft-Start Cycle 5Auto-Clean Cycle
 Heating Cycle
The duration and characteristics of these cycles may be dif-
ferent with each type of fuel selected.
2. Comfort Level Selection
Once your fuel is selected, select the temperature at the desired
setting on the SET COMFORT LEVEL screen. Figure 10.2.
3. Automatic or Manual Setting
The automatic setting will control the heat output based on
the comfort level selection. The manual setting allows you
to manually control the heat output settings.
Figure 10.2
Figure 10.3
Figure 10.1
WARNING! RISK OF FIRE!
Do NOT operate appliance:
• With appliance door open.
• Withrepotooropen.
• With ash pan removed
Check the hopper and make sure it is empty before lling
with fuel. Open the front to expose the hopper door. Pull
down on the hopper door to open and ll with fuel.

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April 9, 2009 7051-158 Page 11
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2. Soft Start Cycle (SS-Low / SS-Med)
Once the re is lit:
• The appliance moves into the low soft-start cycle as it
continues to build the re
• More fuel will be added
• As the re builds, the appliance will change to medium
soft-start mode
• The heating cycle begins
3. Heating Cycle ( Auto / Man - L, ML, M, MH, H)
There are two choices in the Automatic / Manual menu of
how your appliance will operate:
Automatic Mode
•The wall control will turn the heat output level up or down
depending on how far the room temperature is from the
desired temperature
• The digital display will read AUTO:M, i.e. automatic-me-
dium level
• As the room temperature approaches the desired tem-
perature, the appliance will turn down to lower settings
• When the home reaches your set temperature, the appli-
ance will go into the shutdown cycle
Manual Mode
• Set the heat output setting from the main screen.
• The right bottom button will read HEAT OUTPUT
• You can operate the appliance from any of the 5 levels
• On the lowest level (MAN: L) the appliance will stay on
longer, burn less fuel per hour, and will take longer to
bring the home up to your desired temperature
• On the highest setting (MAN:H) the appliance will burn
more fuel per hour, and bring your home up to tempera-
ture more quickly
• In Manual mode the heat output does not change but
will stay at the setting you chose until the comfort level
is reached (meaning the thermostat has been satised).
Turn to OFF to stop operation.
4. Shutdown Cycle
Once your home has reached your set temperature:
•Appliance will stop feeding fuel and allow the re to dimin-
ish
• Convection blower will continue to run until the appliance
cools to appropriate temperature
• Appliance will begin the auto-clean cycle
5. Auto-Clean Cycle
The repot auto-clean system will cycle:
• When the appliance is rst plugged in
• When the house reaches temperature and the appliance
shuts down
• At prescribed intervals, depending on the type of fuel se-
lected
• When starting up after an electrical interruption
If your appliance is running and the auto-clean cycle is initi-
ated, the appliance will revert to shutdown cycle.
• The oor of the repot will open and dump the ash into
the ash pan
• It takes approximately  minutes to complete the auto-
clean cycle
• The oor will then shut, and if the thermostat is still call-
ing for heat, the re will start again
• During this auto-clean cycle, the convection blower may
continue to run. The combustion blower will continue to
run.
Additional Screen Messages:
READY It is telling you that the home is up to temperature
and doesn’t need any heat.
- - - - - The screen will show 5 dashes when the wall
control and the control board are NOT communicating with
each other. Check that the wiring on the thermostat is prop-
erly connected.
MAINTENANCE BURN This indicates the appliance is
operating on battery backup, prior to the auto-clean. The
maintenance burn will keep the system from shutting down
as the appliance will not automatically re-light in battery
back-upl mode.
OFF The AUTO/MANUAL SETTING screen has been set
to OFF. Set the appliance to OFF when performing periodic
maintenance to prevent an unexpected startup.

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J. Fire Characteristics and Flame Height
Adjustment
A properly adjusted re will have an active ame pattern
and the ame will rise and fall somewhat. This is normal.
• On HIGH setting, the ame will extend approximately 8
inches (0mm) out of the repot. If it is not 8 inches
(0mm) tall, increase the ame height.
• On MEDIUM or LOW setting the ame will be shorter.
• Reduce the ame height if the re has tall ames with
black tails and seems somewhat lazy. This may also
indicate that the repot and/or heat exchanger needs
to be cleaned. Refer to Section  for Maintenance and
Cleaning Instructions.
Adjusting the Flame Height
• Set your appliance to “MANUAL” mode on the wall
control.
• Set the heat output level to HIGH.
• Adjust the ame height using the “FLAME HEIGHT
ADJUST” screen on the wall control. Figure 12.1.
Figure 12.1
K. Battery Back-up System (Optional)
The appliance has been designed to operate on an optional
battery back-up system.
If you have frequent power outages in your region, hook
the appliance up to a 1 volt battery and it will automatically
switch to battery power in the event of a power failure. The
1 volt power cord sold as a separate accessory does not
charge the battery.
13 Volts 12 Volts 11 Volts Battery
Below
10 Volts
Figure 12.3
Operating on Battery Back-Up
• A battery icon appears on your wall control to let you
know you are now operating on battery power. Figure
12.3
• The re must be manually lit as the appliance will no
longer automatically light. Follow the instructions in the
Wall Control Manual.
• Use only approved re starting gel to start the re.
• The high burn rate is no longer available on battery
back-up.
• Each level drops down one level, i.e the high burn be-
comes medium-high burn and so on.
• If the battery charge falls below 10 volt it can no longer
sustain the appliance operation and the appliance will
shut down. You must disconnect and reconnect the bat-
tery to start it up again.
Recommended Battery
• 1 volt deep cycle battery, (i.e., marine or RV type).
• A 1 volt battery cable is available through your local
dealer.
Instructions to Hook Up to Battery Back-Up
Open Front to expose battery plug on bottom left side of
replace. Plug in the battery. Figure 12.2 Be sure the bolt
securing the unit in place is installed and secure.
Firebox Door
Ash Door
Left Side
Battery Plug In
Figure 12.2
WARNING! Risk of Injury!
• Do not operate in the battery back mode with the appli-
ance pulled out on the slides.
• Blowers may continue to run and would be exposed to
human contact.

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April 9, 2009 7051-158 Page 1
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WARNING! RISK OF FIRE! Keep combustible materials,
gasolineandotherammablevaporsandliquidsclearof
appliance.
• Do NOTstoreammablematerialsintheappliance’s
vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal
lighteruidorsimilarliquidstostartor“freshenup”are
in this heater.
Keep all such liquids well away from the heater while it is in
use as combustible materials may ignite.
L. Clear Space
WARNING! RISK OF FIRE! Do NOT place combustible
objects in front of the appliance. High temperatures may
ignite clothing, furniture or draperies. Maintain a minimum
clearance of 36 inches (914mm) in front of appliance.
NOTICE: Clearances may only be reduced by means ap-
proved by the regulatory authority having jurisdiction.
Mantel: Avoid placing candles and other heat-sensitive
objects on mantel or hearth. Heat may damage these
objects.
MAINT BURN
73 Set at: 73
12:30 PM
HEATOUTPUT
MENU
“Maint Burn” will display when
the thermostat has reached the
set room temperature and will
run on low until it reaches its
auto-clean clycle time.
Battery icon.
Figure 13.1
K. Battery Back-up System (Cont’d)
Wall Control Display
The wall control will display the battery icon when operating in
the battery back-up mode. Figure 13.1.

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CAUTION! SHOCK AND SMOKE HAZARD!
• Proper Shutdown Procedure must be followed.
• Smoke spillage into room can occur if appliance is not
cool before turning off power switch.
• Risk of shock if appliance is not turned off before servic-
ing appliance.
A. Proper Shutdown Procedure
• Set wall control to OFF on AUTOMATIC / MANUAL SET-
TING screen. Figure 14.1.
• Wall control screen will scroll through the following mes-
sages after setting to OFF.
• Shutdown
• Auto-Clean
• Off
Before Servicing Your Appliance
Manual
Off
Automatic
Figure 14.1
3Maintaining & Servicing Your Appliance
B. Quick Reference Maintenance Chart
NOTICE: These are recommendations. Clean more frequently if you encounter heavy
build-up of ash at the recommended interval or you see soot coming from the
vent. Not properly cleaning your appliance on a regular basis will void your
warranty.
Approximately 45 minutes after setting the wall control to
OFF, the appliance should be cool enough to touch. If so,
now you can turn the power switch to OFF and pull the
appliance foward on the rails.
There is an interlock switch next to the power switch that as
you slide the appliance out it will ensure the auto-clean system
and the auger will not run, but the blowers will operate.
After servicing, restart with the AUTO/MANUAL SETTINGS
screen. Figure 14.1.
Follow the detailed instructions found in this
section for each step listed in the chart below.
Cleaning or Inspection Frequency Daily Weekly Every 2
Weeks Monthly Yearly
Ash Pan - Burning Wood Pellets Every 5 bags of fuel OR X
Ash Pan - Burning Alternate Fuels Every 1 bag of fuel OR X
Ash Removal from Firebox More frequently depending on the
fuel type or ash build-up
OR X
Auto-Clean Inspection More frequently depending on the
fuel type
OR X
Blower, Combustion (Exhaust) More frequently depending on the
fuel type
OR X
Blower, Convection More frequently depending on the
fuel type
OR X
Door Latch Inspection Prior to heating season OR X
Firebox - Prepare for Non-Burn Season At end of heating season OR X
Firepot - Burning Softwood Pellets Every 5 bags OR X
Firepot - Burning Hardwood Pellets Every  bags OR X
Firepot - Burning Alternate Fuels Every 1 bag OR X
Glass When clear view of repot
becomes obscured
OR X
Heat Exchanger & Drop Tube Every 1 ton of fuel OR X
Hopper Every 1 ton of fuel or when chang-
ing fuel types
OR X
Venting System More frequently depending on the
fuel type
OR X

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April 9, 2009 7051-158 Page 15
EDGE 60 Pellet Fireplace
D. Accessing Components for Maintenance
Pellets Back-Up
in Feed Tube
Firepot Overfills
Ash Build-Up in Firebox
Figure 15.1
If the ash build-up exceeds the half way point in the repot
before it automatically cleans, then the repot is not being
cleaned often enough.
Another symptom is if clinkers are adhering to the sides of
the repot.
Double check the wall control to ensure the proper setting
has been selected for the fuel you are burning. If that is cor-
rect, change the setting to “Utility Pellet”.
NOTE: You will need to empty the ash pan more fre-
quently if using the “Ulility Pellet” setting.
C. High Ash Fuel Content Maintenance
• Frequency: When the ash build-up exceeds the half
way point in the repot
• By: Homeowner
WARNING! Risk of Fire and Smoke!
• Highashfuelsorlackofmaintenancecancauserepotto
overll.Followpropershutdownprocedureifashbuildup
exceedshalfwaypointinrepot.
• Failure to do so could result in smoking, sooting and pos-
siblehopperres.
Figure 16.2
Figure 15.2
One bolt located on each side of fireplace
Pull fireplace toward you
until fully extended
Shown with
Front Removed
Rails
Figure 15.3
1.
Follow the proper shutdown procedure found on page 14.
. Remove the Front. Lay it on a soft surface to prevent
scratching.
. Remove both bolts located on each lower side of the re-
place with a Phillips head screwdriver or socket wrench.
Figure 15.2.
4. Pull the replace towards you until fully extended. Figure
15.3.
4. Components are now exposed for service.
5. Slide the replace back into the outer can. Re-attach
the bolts ensuring that the attachment brackets are
securely fastened. This will prevent the replace
from unexpectedly sliding out on the rail system.
Figures 15.4 and 15.5.
Attachment brackets shown in open
position. Fireplace is not secure and
can roll forward on the rails.
Brackets separated
Figure 15.4
Attachment brackets are tightly fastened
to one another so fireplace is secure and
will not roll forward on the rails.
Figure 15.5

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1. Auto-Clean System Inspection & Cleaning
• Frequency: Monthly or every ton (aprx. 50 bags) or
more frequently depending on the type of fuel
• By: Homeowner
a. Be sure the wall control screen says OFF, the appliance
is allowed to cool and the power switch is in the OFF
position.
b. Open the Front and rebox door. Inspect the auto-clean
springs: (See item # on Figure C on page 57 for the
location of the springs).
3. Disposal of Ashes
• Frequency: As needed
• By: Homeowner
a. Ashes should be placed in a metal container with a tight-
tting lid.
b. The closed container of ashes should be placed on a
non-combustible oor or on the ground, well away from
all combustible materials, pending nal disposal.
c. If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container until all cinders have been thoroughly cooled.
2. Cleaning Ash Pan
• Frequency: Wood Pellets: Weekly or every -5 bags
Alternate Fuel: Daily or every 1 bag
• By: Homeowner
a Locate the ash pan underneath the repot.
b. Slide the ash pan straight out.
c. Empty into a non-combustible container and re-install ash
pan.
d. When replacing ash pan push it back until it catches on
the  side latches.
e. Clinkers lling the ash pan will have to be cleaned out
more often than ash. See Disposal of Ashes.
WARNING! RISK OF FIRE! Keep combustible materials,
gasolineandotherammablevaporsandliquidsclearof
appliance.
• Do NOTstoreammablematerialsintheappliance’s
vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal
lighteruidorsimilarliquidstostartor“freshenup”are
in this heater.
Keep all such liquids well away from the heater while it is in
use as combustible materials may ignite.
c. Inspect the holes in the repot oor for any debris.
• The holes must be kept clear.
• Burning corn will cause the holes to ll with particles
and will need to be removed.
d. How often the repot cleans itself depends on:
• The type of fuel you selected on the thermostat wall
control
• If the fuel has a high dirt or ash content
• Burning biomass fuels may require a more thorough
cleaning during the burn season.
e. Excessive clinkers will eventually jam the auto-clean
system and generate an error message on the wall
control.
• For any degradation or deformation
• As the springs heat up and cool down they can lose
tension
• If there is a gap showing above the repot bottom,
approximately 1/16 inch (1.59mm) or more, it means
the springs have lost their tension
• Lost tension can not keep the oor in the proper
position causing ignition problems and fuel falling
into the ash pan.
• Call your dealer to replace the springs.
E. General Maintenance and Cleaning
WARNING! RISK OF FIRE!
Do NOT store fuel:
• Closer than required clearances to combustibles to ap-
pliance.
• Within space required for loading or ash removal.
Figure 16.1

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April 9, 2009 7051-158 Page 17
EDGE 60 Pellet Fireplace
4. Cleaning Heat Exchanger, Drop Tube & Exhaust
• Frequency: Monthly or every 1 ton of fuel (aprx. 50
bags).
• By: Homeowner
NOTE: There are heavy duty vacuum cleaners specically
designed for solid fuel appliance cleaning.
WARNING! Hopper Fire Risk!
For trouble free use of your pellet appliance you must per-
form cleaning as called for in these instructions. Not doing
so will result in:
• Poor operating performance
• Smoke spillage into the home
• Overheating of components
Not properly cleaning your appliance on a regular basis will
void your warranty.
Tools Needed: Shop Vac* and Micro Cleaning Kit*; at head
and Phillips screwdriver; 11/ Nut-driver or wrench.
* Shop Vac and Micro Cleaning Kit
can be purchased at your local hardware store.
1. It is necessary to remove the bafe to gain access to the
heat exchanger. Follow instructions for bafe removal
on page 50.
. Vacuum the ash from the heat exchanger with an
upholstery brush to remove the majority of the ash. Be
sure to vacuum the back of the bafe also. Inspect the
drop tube and remove any residue build-up in the drop
tube. Figure 17.1.
4. U se the crevice tool to nish cleaning the heat exchanger
ns. It is critical that the  exhaust exits at the back of
the rebox oor (left and right) be thoroughly cleaned.
Figure 17.4. There are several ways this can done.
a. Use the crevice tool.
b. Attach a hose 1/ inch (1.7mm) in diameter and
approximately  feet (607mm) in length to your
vacuum hose.
c.
Use a bottle brush and push the ash down to the
bottom. Remove the combustion (exhaust) blower
and then vacuum out the ash. Figures 18.1 and
18.2 on page 18.
2 exhaust exits (left and right side) must
be thoroughly cleaned. Each exit is
approximately 4 inches wide, 1 inch
across and 3 inches deep.
. Assemble the crevice tool from the Micro Cleaning Kit
to attach to a Shop Vac. Figure 17.3.
Figure 17.4
Figure 17.1 - Example of a dirty heat exchanger
Figure 17.2
Figure 17.3

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6. Ash Removal from Firebox
• Frequency: Weekly or more frequently depending on
ash build-up
• By: Homeowner
Be sure the wall control screen says OFF, the appliance
is allowed to cool and power switch is in the OFF
position.
There must not be any hot ashes in the rebox during
cleaning.
Frequent cleaning of the ash in the rebox with a vacuum
cleaner will help slow down the build-up of ash in the
exhaust blower and vent system.
5. Cleaning Firepot with Firepot Clean-Out Tool
• Frequency:
Softwood Pellets: Weekly or every 5 bags
Hardwood Pellets: Weekly or every 3 bags
Alternate Fuel: Daily or every 1 bag
• By: Homeowner
a. Be sure the wall control screen says OFF, the appliance
is allowed to cool and the power switch is in the OFF
position.
b. It may be necessary to use your repot clean-out tool
to chip away material that has built up on the sides of
the repot and to push out any clinkers.
• Larger clinkers may have to be removed from the
top of the repot.
• Corn clinkers can be especially difcult to break up .
• If the clinker adheres to the sides of the repot, you
will need to manually clean the repot.
c. After power is restored, the auto-clean system will
recycle and then clean itself.
d. The firepot floor plate must be fully closed when
nished.
Clinker
Figure 18.3 - Large Clinker
5. The combustion blower must be removed to clean
the exhaust path. Follow the instructions on page 49
however you do not need to disconnect the wires.
a Vacuum out the exhaust area. Figure 18.2. You
may need to replace the gasket at this time also.
See Parts List for part number.
b.
Use a brush to clean out the exhaust transition
path.
Figure 18.2
Vacuum out the exhaust area.
Figure 18.1
Cleaning Heat Exchanger, Drop Tube & Exhaust (Cont’d)

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April 9, 2009 7051-158 Page 19
EDGE 60 Pellet Fireplace
7. Cleaning the Hopper
• Frequency: Monthly or after burning 1 ton of fuel
(aprx. 50 bags) or when changing fuel types
• By: Homeowner
a. Be sure the wall control screen says OFF, the appliance
is allowed to cool and the power switch is in the OFF
position.
b. After burning approximately 1 ton of fuel you will need to
clean the hopper to prevent sawdust and/or nes build-
up.
b. A combination of sawdust/nes and pellets on the auger
reduces the amount of fuel supply to the repot.
c. This can result in nuisance shut downs and mis-starts.
• Empty the hopper of any remaining pellets.
• Vacuum the hopper and feed tube.
8. Cleaning the Glass
• Frequency: When clear view of repot becomes
obscure
• By: Homeowner
a. Be sure the wall control screen says OFF, the
appliance is allowed to cool and the power switch is
in the OFF position.
b. Clean glass with a non-abrasive commercially
available cleaner. Wipe down with dry towel.
9. Door Latch Inspection
• Frequency: Prior to heating season
• By: Homeowner
The door latch is non-adjustable but the gasketing between
the glass and rebox should be inspected periodically to
make sure there is a good seal.
If the gasket is frayed or damaged, replace with a new
one.
Caution! Handle glass assembly with care. Glass is
breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
• Do not clean glass while it is hot
12. Preparing Firebox for Non-Burn Season
• Frequency: Yearly
• By: Homeowner
a. Be sure the wall control screen says OFF, the appli-
ance is allowed to cool andthe power switch is in the
OFF position.
b. Remove all ash from the rebox and vacuum thor-
oughly.
c. Paint all exposed steel, including cast-iron.
• Use the Touch-Up paint supplied with the appli-
ance; or,
• Purchase paint from your local dealer
• Must use a high-temperature paint made speci-
cially for heating appliances
10. Cleaning Exhaust Blower - Do Not Use
Lubrication
• Frequency: Yearly or as needed
• By: Homeowner
a. Be sure the wall control screen says OFF, the
appliance is allowed to cool and the power switch is
in the OFF position.
b. Use a soft brush and vacuum to clean the
propellers.
11. Cleaning Convection Blower - Do Not Use
Lubrication
• Frequency: Yearly or as needed
• By: Homeowner
a. Be sure the wall control screen says OFF, the appliance
is allowed to cool andthe power switch is in the OFF
position.
b. Use a soft brush and vacuum to clean the
propellers.

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ISSUES SOLUTIONS
1. Metallic noise 1. Noise is caused by metal expanding and contracting as it heats
up and cools down, similar to the sound produced by a furnace or
heating duct. This noise does not affect the operation or longevity
of your appliance.
. Ash buildup on glass . This is normal. Clean the glass.
. Glass has turned dirty . Excessive build up of ash. The lower burn settings will produce
more ash, the higher burn settings produce less. The more it burns
on low the more frequent cleaning of the glass is required.
4. Fire has tall ames with black tails and is lazy 4. The ame height adjustment needs to be reduced or the repot
needs cleaning. Heat exchanger & combustion blower needs
cleaning.
5. Excessive smokey start-up 5. Either the repot is dirty or there is too much fuel at start-up and not
enough air.
6. Large ame at start-up 6. This is normal. Flame will settle down once the re is established.
Some smoke is normal.
7. Mechanical Noise 7. The oor of the repot in the auto-clean system may make some
noise as it scrapes the ash into the ash pan.
NOTICE: Odors and vapors are released during initial operation due to the curing of high tem-
perature paint. Open windows for air circulation. Ordors may be irritating to sensitive individuals.
4Troubleshooting for Homeowner
A. Frequently Asked Questions