Quantek pilot Series Service manual

Swing door drive unit
FD 10 (pilot series)
Mounting and operating instructions
Com. no. ................................................... Pos. ........................................ Year of construction .........
Operator .............................................................................................................................................................
Operating place ......................................................................................................................................................

Inhalt
1 Technical data FD 10 ....................................................................................................................... 3
2 Drawings.......................................................................................................................................... 4
2.1 Normal rods RS pushing function / lintel mounting................................................................ 4
2.2 Sliding rods RG pulling function / lintel mounting .................................................................. 5
2.3 Sliding rods RG pushing function / lintel mounting ................................................................ 6
3 Mounting......................................................................................................................................... 7
4 Automatic closing sequence control ............................................................................................. 14
5 Control........................................................................................................................................... 16
6 Commissioning .............................................................................................................................. 17
7 Adjustments .................................................................................................................................. 19
7.1 Motion parameters (PARAMETER)........................................................................................ 19
7.2 Configuration (CONFIG)......................................................................................................... 20
7.3 Installation with multiple door leaves (Double Door)........................................................... 21
8 Menu navigation ........................................................................................................................... 22
8.1 PARAMETER........................................................................................................................... 22
8.2 CONFIG .................................................................................................................................. 22
8.3 DOUBLE DOOR....................................................................................................................... 23
8.4 DIAGNOSTICS......................................................................................................................... 23
8.5 ERROR ACTIVE ....................................................................................................................... 23
8.6 HISTOR ERROR....................................................................................................................... 23
8.7 REINIT .................................................................................................................................... 23
8.8 BLOCK/UNBLOC..................................................................................................................... 24
8.9 TEACH .................................................................................................................................... 24
9 Troubleshooting ............................................................................................................................ 25
9.1 Drive mechanism................................................................................................................... 25
9.2 Operating............................................................................................................................... 25
9.3 Safety elements..................................................................................................................... 26
9.4 Feeding .................................................................................................................................. 26
9.5 System ................................................................................................................................... 26
9.6 Options .................................................................................................................................. 26
9.7 Closing sequence................................................................................................................... 26
10 Malfunction without error-no....................................................................................................... 27

1Technical data FD 10
Drive mechanism Standard
Power transmission Normal rods
Sliding rods
Dimensions of drive mechanism Height 70 mm
Width 730 mm
Depth 125 mm
Weight of drive mechanism 8,2 kg
Ambient temperature between -15...+50 °C
Use may only be used in dry rooms
max. relative humidity 85 %
Protection type IP 40
Operating voltage 230 VAC (+10/-15 %), 50 Hz, 10/13 A
Power consumption of drive mechanism max. 400 W
Motor power rating 100 W
Power supply external consumer 24 VDC (±10 %), 1,1 A
Permanent torque output shaft 56 Nm
Short-term torque output shaft 165 Nm
Distance door hinge –Output shaft Lintel mounting 100mm (160mm GSD)
Lintel depth Normal rods max. 250mm
Sliding rods pl -50/+150 mm (pulling)
ps -50/+150 mm (pushing)
Door opening angle max. 105°
Door leaf weight max. 150 kg
Door leaf width EN 2...4 (751...1'100 mm)
Opening speed 2,4...20 s adjustable (max. 40°/s)
Closing speed 2,4...20 s adjustable (max. 40°/s)
Range of accelerating function (forceful closing) approx. 10-15° (not adjustable)
(without mains power)
Motor damping (without mains power) within the range of the accelerating
function (forceful closing) stepless
adjustable (potentiometer)
Hold-open time 0...60 s
Hold-open time Night 0...180 s

2Drawings
2.1 Normal rods RS pushing function / lintel mounting
Lintel depth
Option Axle extension * **
Standard none 10…18 36
0548-190 +10 10…28 46
0548-191 +20 10…38 56
0548-192 +30 10…48 66
0548-193 +40 10…58 76
0548-194 +50 10…68 86
=> adjust dimensions accordingly
DIN right = as shown
DIN left = mirror-inverted

2.2 Sliding rods RG pulling function / lintel mounting
Lintel depth
Note:
This illustration presents the sliding bolt 46mm. If necessary, the latter can be replaced by a sliding
bolt 18mm, with the consequence that some measures will change (-28mm) and thus need to be
adapted accordingly.
Lintel depth [mm] Max. door opening angle. [°]
0…50 105
51….100 100
100…150 95
Option Axle extension * **
Standard none 33…59 68
0548-190 +10 33…69 78
0548-191 +20 33…79 88
0548-192 +30 33…89 98
0548-193 +40 33…99 108
0548-194 +50 33…109 118
=> adjust dimensions accordingly
DIN left = as shown
DIN right = mirror-inverted

2.3 Sliding rods RG pushing function / lintel mounting
Lintel depth
Note:
This illustration presents the sliding bolt 18mm. If necessary, the latter can be replaced by a sliding
bolt 46mm, with the consequence that some measures will change (+28mm) and thus need to be
adapted accordingly.
Option Axle extension * **
Standard none 10…18 40
0548-190 +10 10…28 50
0548-191 +20 10…38 60
0548-192 +30 10…48 70
0548-193 +40 10…58 80
0548-194 +50 10.68 90
=> adjust dimensions accordingly
Lintel depth [mm] A [mm] B [mm] C [mm] Max. door opening angle [°]
-50…30 130 70 160 105
31…50 130 60 160 105
51…80 140 50 170 105
81…100 150 50 180 105
101…120 150 40 180 100
120…150 160 30 190 95
DIN right = as shown
DIN left = mirror-inverted

3Mounting
1. Mark and drill the fixing holes onto lintel and door leaf according to the respective
drawing. The chassis can be used as a drilling template.
Caution: Please pay attention to the orientation of the chassis profile! The fixing holes of
the drive module must always be on the side facing the door hinge!
2. Fasten the chassis by means of six screws M6 to lintel.
3. Fasten the drive module by means of four screws M5 to the chassis.
Important: Please pay attention to the drive unit’s sense of rotation!
a. For normal rods and sliding rods with pushing function, the arrow with description
‘’PUSH’’ points to the chassis.
Fixing holes drive module
PUSH

b. For sliding rods with pulling function, the arrow with description ‘’PULL’’ points to the
chassis.
4. Route the reference switch cable, the mains cable and program switch cable (on the side
cover) below the drive module.
5. Screw earth cable to chassis.
Serrated lock washer
PULL

6. Screw the control unit on the chassis and connect it.
a. Remove the front terminals to expose the mounting hole.
b. Insert the Encoder cable, the reference switch cable and program switch cable into
the control unit
c. Fasten the control unit by means of three screws M5 to the chassis.
d. For sliding rods with pulling function, first release the operating PCB of the control
unit and slide it into the opposite cut-out
Reference switch cable
Encoder cable
Program switch cable

e. Connect motor and mains plug on the face side of the control unit.
7. If required, route the cable for sensors, motor lock, button etc. below the drive module
and the control unit and connect them.
8. Mount the selected rods according to drawing.
High-voltage terminal block
Motor plug