Quantek pilot Series Service manual

Swing door drive unit
FD 10 (pilot series)
Mounting and operating instructions
Com. no. ................................................... Pos. ........................................ Year of construction .........
Operator .............................................................................................................................................................
Operating place ......................................................................................................................................................

Inhalt
1 Technical data FD 10 ....................................................................................................................... 3
2 Drawings.......................................................................................................................................... 4
2.1 Normal rods RS pushing function / lintel mounting................................................................ 4
2.2 Sliding rods RG pulling function / lintel mounting .................................................................. 5
2.3 Sliding rods RG pushing function / lintel mounting ................................................................ 6
3 Mounting......................................................................................................................................... 7
4 Automatic closing sequence control ............................................................................................. 14
5 Control........................................................................................................................................... 16
6 Commissioning .............................................................................................................................. 17
7 Adjustments .................................................................................................................................. 19
7.1 Motion parameters (PARAMETER)........................................................................................ 19
7.2 Configuration (CONFIG)......................................................................................................... 20
7.3 Installation with multiple door leaves (Double Door)........................................................... 21
8 Menu navigation ........................................................................................................................... 22
8.1 PARAMETER........................................................................................................................... 22
8.2 CONFIG .................................................................................................................................. 22
8.3 DOUBLE DOOR....................................................................................................................... 23
8.4 DIAGNOSTICS......................................................................................................................... 23
8.5 ERROR ACTIVE ....................................................................................................................... 23
8.6 HISTOR ERROR....................................................................................................................... 23
8.7 REINIT .................................................................................................................................... 23
8.8 BLOCK/UNBLOC..................................................................................................................... 24
8.9 TEACH .................................................................................................................................... 24
9 Troubleshooting ............................................................................................................................ 25
9.1 Drive mechanism................................................................................................................... 25
9.2 Operating............................................................................................................................... 25
9.3 Safety elements..................................................................................................................... 26
9.4 Feeding .................................................................................................................................. 26
9.5 System ................................................................................................................................... 26
9.6 Options .................................................................................................................................. 26
9.7 Closing sequence................................................................................................................... 26
10 Malfunction without error-no....................................................................................................... 27

1Technical data FD 10
Drive mechanism Standard
Power transmission Normal rods
Sliding rods
Dimensions of drive mechanism Height 70 mm
Width 730 mm
Depth 125 mm
Weight of drive mechanism 8,2 kg
Ambient temperature between -15...+50 °C
Use may only be used in dry rooms
max. relative humidity 85 %
Protection type IP 40
Operating voltage 230 VAC (+10/-15 %), 50 Hz, 10/13 A
Power consumption of drive mechanism max. 400 W
Motor power rating 100 W
Power supply external consumer 24 VDC (±10 %), 1,1 A
Permanent torque output shaft 56 Nm
Short-term torque output shaft 165 Nm
Distance door hinge –Output shaft Lintel mounting 100mm (160mm GSD)
Lintel depth Normal rods max. 250mm
Sliding rods pl -50/+150 mm (pulling)
ps -50/+150 mm (pushing)
Door opening angle max. 105°
Door leaf weight max. 150 kg
Door leaf width EN 2...4 (751...1'100 mm)
Opening speed 2,4...20 s adjustable (max. 40°/s)
Closing speed 2,4...20 s adjustable (max. 40°/s)
Range of accelerating function (forceful closing) approx. 10-15° (not adjustable)
(without mains power)
Motor damping (without mains power) within the range of the accelerating
function (forceful closing) stepless
adjustable (potentiometer)
Hold-open time 0...60 s
Hold-open time Night 0...180 s

2Drawings
2.1 Normal rods RS pushing function / lintel mounting
Lintel depth
Option Axle extension * **
Standard none 10…18 36
0548-190 +10 10…28 46
0548-191 +20 10…38 56
0548-192 +30 10…48 66
0548-193 +40 10…58 76
0548-194 +50 10…68 86
=> adjust dimensions accordingly
DIN right = as shown
DIN left = mirror-inverted

2.2 Sliding rods RG pulling function / lintel mounting
Lintel depth
Note:
This illustration presents the sliding bolt 46mm. If necessary, the latter can be replaced by a sliding
bolt 18mm, with the consequence that some measures will change (-28mm) and thus need to be
adapted accordingly.
Lintel depth [mm] Max. door opening angle. [°]
0…50 105
51….100 100
100…150 95
Option Axle extension * **
Standard none 33…59 68
0548-190 +10 33…69 78
0548-191 +20 33…79 88
0548-192 +30 33…89 98
0548-193 +40 33…99 108
0548-194 +50 33…109 118
=> adjust dimensions accordingly
DIN left = as shown
DIN right = mirror-inverted

2.3 Sliding rods RG pushing function / lintel mounting
Lintel depth
Note:
This illustration presents the sliding bolt 18mm. If necessary, the latter can be replaced by a sliding
bolt 46mm, with the consequence that some measures will change (+28mm) and thus need to be
adapted accordingly.
Option Axle extension * **
Standard none 10…18 40
0548-190 +10 10…28 50
0548-191 +20 10…38 60
0548-192 +30 10…48 70
0548-193 +40 10…58 80
0548-194 +50 10.68 90
=> adjust dimensions accordingly
Lintel depth [mm] A [mm] B [mm] C [mm] Max. door opening angle [°]
-50…30 130 70 160 105
31…50 130 60 160 105
51…80 140 50 170 105
81…100 150 50 180 105
101…120 150 40 180 100
120…150 160 30 190 95
DIN right = as shown
DIN left = mirror-inverted

3Mounting
1. Mark and drill the fixing holes onto lintel and door leaf according to the respective
drawing. The chassis can be used as a drilling template.
Caution: Please pay attention to the orientation of the chassis profile! The fixing holes of
the drive module must always be on the side facing the door hinge!
2. Fasten the chassis by means of six screws M6 to lintel.
3. Fasten the drive module by means of four screws M5 to the chassis.
Important: Please pay attention to the drive unit’s sense of rotation!
a. For normal rods and sliding rods with pushing function, the arrow with description
‘’PUSH’’ points to the chassis.
Fixing holes drive module
PUSH

b. For sliding rods with pulling function, the arrow with description ‘’PULL’’ points to the
chassis.
4. Route the reference switch cable, the mains cable and program switch cable (on the side
cover) below the drive module.
5. Screw earth cable to chassis.
Serrated lock washer
PULL

6. Screw the control unit on the chassis and connect it.
a. Remove the front terminals to expose the mounting hole.
b. Insert the Encoder cable, the reference switch cable and program switch cable into
the control unit
c. Fasten the control unit by means of three screws M5 to the chassis.
d. For sliding rods with pulling function, first release the operating PCB of the control
unit and slide it into the opposite cut-out
Reference switch cable
Encoder cable
Program switch cable

e. Connect motor and mains plug on the face side of the control unit.
7. If required, route the cable for sensors, motor lock, button etc. below the drive module
and the control unit and connect them.
8. Mount the selected rods according to drawing.
High-voltage terminal block
Motor plug

9. Adjust the open position stop piece
a. Slightly loosen three screws (A) of the open position stop piece, but do not remove
them. In case the stop piece (B) clamps, the latter can be loosened by giving a slight
hit onto the screw heads.
b. Open the door leaf to the desired maximum opening angle.
c. Turn the stop piece till it stops and retighten the screws (6Nm).
1. Open the door leaf and let it close by means of the drive. If required, adapt the spring
prestressing, ideally by using a ratchet ring spanner SW17.
Important: The motor damping must be active, respectively the motor cable must be
inserted!
B
A

2. Connect the side covers
a. Insert the power supply into the mains supply terminal
b. Fasten the power supplies with the strain relief clip onto the side cover
c. Insert mains cable into the mains supply terminal
3. Fasten both side covers to the chassis.
N
L
PE
L
N
PE

4. Take the drive unit into operation according to chapter 6.
5. Stick on the Gilgen-Logo and mount the covering (after commissioning)
a. Degrease the glued surface on the covering
b. Remove white sticker protective sheet (D).
c. Affix the stencil (B) with the Logo (C) on the lower right corner of the covering and
press on well.
d. Remove transparent protective foil (A).
e. Remove stencil (B).
f. Mount the covering.
g. Mount the covering completions.

4Automatic closing sequence control
For bi-parting installations, the closing sequence control determines the order in which the door
leaves are opened and closed. For the opening procedure, the earlier leaf (Master leaf) is the first
one to be opened, whereas for the closing procedure the delayed door leaf (Slave leaf) is the first
one to be closed. This sequence ensures a correct overlapping of the door leaves.
Connections:
Opening elements (KE, OEO and OEI) connected to Master only act upon the Master (single leaf
operation). Opening elements connected to Slave act upon the Master as well as on the Slave (bi-
parting operation).
The safety elements (SER and SES) are connected to the respective drive unit and are responsible for
the respective door leaf.
An active EMCY element connected to the Master carries out the EMY-IN action configured on the
Master (for both door leaves). An active EMCY element connected to the Slave switches the
installation to operating mode MANUAL.
An electric lock, which locks the Master leaf, is connected to the Master. Accordingly, an electric
lock, which locks the Slave leaf, is connected on the Slave.
Parameter:
See chapter 7

Procedure:
1. Connect both control units by means of three-pole cable (terminal X109, CG/CL/CH)
Note:
The respective control and safety elements are connected to the corresponding drive
unit.
2. Take the Master drive unit into operation (see chapter commissioning).
3. For the Master drive unit: Select the operating mode OPEN.
4. Take the Slave drive unit into operation (see chapter commissioning).
5. Configuration of the Master drive unit:
• DubleD = MastA
• AcSeq = desired time lag of the closing angle.
Note:
In cases where a mechanical closing sequence regulator is used, start
with a AcSeq of 90°.
6. Configuration of the Slave drive unit:
• DubleD = SlaveA
• AoSeq = desired time lag of the opening angle.
Control:
1. Check the display of the Master control unit to see if a small black (m) is visible on
the first level (connection existing). On the display of the Slave control unit, a small
black (s) must be visible.
2. Transmit a Key command to the Slave drive unit:
• The Master-drive unit is the first one to open, followed by the Slave drive unit
• The Slave drive unit is the first one to close, followed by the Master drive unit

5Control
Programm flip switch
The drive unit is supplied with a built-in 3 stage flip switch in the side cover, which allows enabling
the operating modes AUTOMATIC, MANUAL and OPEN.
Operating modes
The following operating modes can be enabled by means of the flip switch:
Program switch position : 1 = Automatic
0 = Manual
2 = Open
AUTOMATIC (position 1)
Automatic opening via the opening elements inside/outside + Key.
Automatic closing upon expiration of the adjustable hold-open time.
MANUAL (position 0)
The drive mechanism and the control elements are switched off.
The door leaf can be manually opened.
The door leaf is closed by spring power from any position.
OPEN (position 2)
The door leaf is automatically opened and remains in the OPEN position.
The following operating modes can be enabled only by means of terminals on the control unit (see
wiring diagram):
EXIT
The door leaf can only be opened via the opening elements inside (OEI) and Key.
NIGHT
The door leaf can only be opened via the opening element Key (key-operated switch
outside).

6Commissioning
Warning:
During the setting-up procedure (which must only be carried out by experts),
the safety devices (radar, sensors, ...) are switched off!
Before initiating the setting-up procedure, it is important to make sure that
neither persons nor objects remain within the danger area of the moving
door leaf, in order to avoid injuries or damages!
Procedure:
1. Switch on the drive unit (Power-up).
2. Using the joystick, adjust the display direction: Move the joystick
downward once-> the display direction is switched to a readable
position.
3. Programming the type of rods (Rod):
Move the joystick to the left/to the right.
Validate the correct type of rods by means of OK: In the rest position,
shortly push in the joystick.
4. Adjust the distance dAxis (distance in cm between the rotation axis
of the door hinges and the mounting level of the drive unit -> see
illustration below).
Note:
dAxis is an approximate value. Depending on the installation
situation, dAxis may have to be adapted.
5. Adjust the opening angle Ao and validate by means of OK.
Attention:
The steps 4 and 5 are influenced by the installation measures/
distance between the door hinges.

6. Adjust the opening speed Vo and validate by means of OK.
7. Adjust the closing speed Vc and validate by means of OK.
8. Adjust the setting-up procedure (Teach) and validate by
means of OK.
9. Start the setting-up procedure (Teach): validate by means of OK.
10. Upon expiry of 10 seconds the setting-up procedure (Teach) is
automatically initiated (or by means of moving the joystick)
During the setting-up procedure the drive unit gives an acoustic
warning tone .
The following first learning run is carried out:
• Super-slow speed opening direction.
• Super-slow speed closing direction.
11. Upon completion of the first learning run the following message
is displayed:
12. The display should immediately supply the following information:
13. By means of an opening command, the second learning run is initiated
The following second learning run is carried out:
• Normal speed opening direction.
• Normal speed closing direction.
Note:
The door leaf must not be obstructed!
The display should now supply the following information:
The setting-up procedure (Teach) is now completed.
Note:
A renewed setting-up procedure (Teach) is required if:
• the type of rods has been changed
• the opening angle Ao has been changed
• the Teach has been obstructed before reaching an opening angle of 20°
• the distance between axles (dAxis) has been changed

7Adjustments
The parameters can be changed on the
control unit by means of the display and the
joystick.
The movements of the joystick have the following
effects:
• Vertical joystick movement (upward/downward) -> Scroll through the displayed information.
• Horizontal joystick movement (to the left/to the right) -> Change the settings.
• Shortly press in the joystick in the rest position -> Validation OK.
7.1 Motion parameters (PARAMETER)
Parameter
Description
Setting range
Default
Vo
Opening speed (velocity open)
0..14 (5…50°/s)
6
Vc
Closing speed (velocity close)
0..14 (5…50°/s)
4
TOEx
Hold-open time opening element inside/outside (time hold
opening element inside/outside)
0...60 s
3 s
TKey
Hold-open time Key (time hold opening element Key)
0...180 s
5 s
TDelay
Starting delay (time delay lock)
0,0...4,0 s
0,2 s
FDelay
Relieving force during unlocking (force delay), only effective
if TDelay is > 0
0,0...7,0 A
OFF
TLock
Door rectification time (time press close)
0,0...4,0 s
0,5 s
FLock
Pressing force during locking (force lock), only effective if
TLock is > 0
0,0...7,0 A
2,0 A
FSlam
Accelerating function (force slam)
0...10
OFF
FWind
Obstacle detection optimized for exterior doors (force
wind)
OFF
OPEN
CLOSE
BOTH
OFF
Fo
Opening force (force open)
0...9
4
Fc
Closing force (force close)
0...9
4
Foh
Hold-open force (force open hold)
0...9
0
Fch
Interlocking force (force close hold) automatically
programs FLock and FDelay if these are 0
0,0...3,5 A
0
Ao
Opening angle of the door (angle open)
If the opening angle is changed during the operating mode
OPEN, the operating mode MANUAL needs to be
selected for closing the door.
20...(190°) Rod dep.
95°
Rod
Type of rods (Rod)
STD-PH
SLI-PL
SLI-PH
STD-PH
dAxis
Distance between rotation axis of the door hinges and the
mounting level of the drive unit (distance Axis). dAxis is an
approximate value. Depending on the installation situation,
dAxis may have to be adapted.
-8...+25 cm
Rod depending
0/+8 cm
Rod dep.
Normal rods pushing function
Sliding rods pulling function
Sliding rods pushing function

7.2 Configuration (CONFIG)
Parameter
Description
Setting range
Default
APuGo
Triggering angle Push&Go (angle push&go)
OFF, 2...10°
OFF
ASES
1) Suppression point Safety Element stop.
If Ao is changed, ASES is automatically set to Ao.
45°...Ao
95°
ASER
2) Suppression range of the safety element reversing
0...60°
0°
SeOpCo
Persistent opening
After a Safety Element Stop during the opening procedure, the door shall
continue its opening move, as soon as SES is activated.
OFF
ON
OFF
SeOpTi
Waiting time till the drive unit closes even if SeOpCo = ON closes,
in the event that a fixed object blocks the doors (only visible if
SeOpCo = ON)
PERMAN
1...60 s
20 s
SESClo
Safety element Stop activated/deactivated during the closing
motion
ACTIVE
INACTI
INACTI
EMY-IN
Configuration of the Emergency terminal (break contact)
CL-SPR (spring)
STOP
OPEN
CL-MOT (motor)
CL-SPR
OExStp
Step-by-step control function
OFF
OEI
OEO
KEY
RADIO
OFF
RC 0.1
Parametrizable relay output 1 on optional PCB 1
(only visible if relay PCB 0 is plugged in)
CLOSED
OPENING
OPEN
CLOSING
ERROR
PSAUTO
PSNIGHT
PSEXIT
PSOPEN
PSMANU
GONG
LOCKED
SIX30S
EMY_AL
CLOSED
RC 0.2
Parametrizable relay output 2 on optional PCB 1
only visible if relay PCB 0 is plugged in)
OPEN
RC 0.3
Parametrizable relay output 3 on optional PCB 1
only visible if relay PCB 0 is plugged in)
ERROR
RC 0.4
Parametrizable relay output 4 on optional PCB 1
only visible if relay PCB 0 is plugged in)
GONG
RC 1.1
Parametrizable relay output 1 on optional PCB 2
(only visible if relay PCB 1 is plugged in)
OPENING
RC 1.2
Parametrizable relay output 2 on optional PCB 2
only visible if relay PCB 1 is plugged in)
CLOSING
RC 1.3
Parametrizable relay output 3 on optional PCB 2
only visible if relay PCB 1 is plugged in)
PSAUTO
RC 1.4
Parametrizable relay output 4 on optional PCB 2
only visible if relay PCB 1 is plugged in)
LOCKED
Unlock
Impulse/permanent unlocking
IMPULS
PERMAN
IMPULS
EL-Fb
Return signal of the electric lock
N.O. -> Contact open if in the unlocked state (-), .closed if in the locked state (+)
N.C. -> Contact open in the locked state (+), closed in the unlocked state (-)
OFF
N.O.
N.C.
OFF
LockAU
Operating mode AUTOMATIC locked
(only visible if Unlock = Perman)
UNLOCK
LOCK
UNLOCK
LockEX
Operating mode EXIT locked
(only visible if Unlock = Perman)
UNLOCK
LOCK
LOCK
LockMA
Operating mode MANUAL locked
(only visible if Unlock = Perman)
UNLOCK
LOCK
UNLOCK
LcdDir
Orientation of the display
0...1
0
MovCon
Endurance test Open/Close
OFF
ON-FLT
ON-PRM
OFF
OExMAN
Acceptance of opening commands after a manual door opening
(only if APuGo = OFF)
OFF
ON
OFF