QUICK INTELLIGENT EQUIPMENT ET8383 User manual

ET8383
3-Axis Desktop
Dispensing Robot
Instruction Manual

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Thank you very much for purchasing this Robot.
This operation manual describes the features and operation of the robot. The
detailed describes about the teaching and processing may refer to the operation
manual of the “Teach Pendant”.
Before using, read the manual thoroughly for proper use of the robot. Store the
manual in a safe easily accessible place for future reference.
The specifications of the robot or the contents of this manual may be modified
without prior notice to improve its quality.

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Contents
Ⅰ.Safety Instruction ......................................................................................................................................... 1
1.1 Safety symbol ...................................................................................................................................... 1
1.2 Unpacking and inspection .................................................................................................................... 2
Ⅱ.Summary ....................................................................................................................................................... 4
2.1 Features ................................................................................................................................................ 4
2.2 Specifications ....................................................................................................................................... 5
2.3 Parts Description .................................................................................................................................. 6
2.3 Dimension ............................................................................................................................................ 7
Ⅲ.Connection and Use ...................................................................................................................................... 8
3.1 Connection ........................................................................................................................................... 8
3.2 I/O Socket Instruction .......................................................................................................................... 8
3.2.1 Circuit Instruction of I/O Socket ............................................................................................... 8
3.2.2 Four-pin Socket Instruction ...................................................................................................... 9
3.2.3 Five-pin Socket Instruction ....................................................................................................... 9
3.2.4 Seven-pin Socket Instruction .................................................................................................. 10
3.3 Instruction about DB37 socket .......................................................................................................... 10
3.3.1 Pins Instruction of DB37 ........................................................................................................ 10
3.3.2 Circuit Instruction of DB37 .....................................................................................................11
3.4 Instruction about DB9 socket (option port) ....................................................................................... 12
3.4.1 Pins Instruction of DB9 .......................................................................................................... 13
3.5 Instruction of Input & Output ............................................................................................................ 13
3.5.1 IO Function Definition ............................................................................................................ 14
3.5.2 IO Function Instruction ........................................................................................................... 18
3.6 Debugging steps ................................................................................................................................. 20
3.6.1 Security check before operation .............................................................................................. 20
3.6.2 Operation of First Time ........................................................................................................... 21
3.6.3 Debugging steps (take a point for example) ........................................................................... 21
3.7 Interrupt and Continue ....................................................................................................................... 24
Ⅳ. Operation Panel Instruction ....................................................................................................................... 26
4.1 Introduction........................................................................................................................................ 26
4.2 Main menu (with teach pendant cord) ............................................................................................... 27
4.3 Main menu (disconnect teach pendant cord) ..................................................................................... 27
4.3.1 Loop menu .............................................................................................................................. 28
4.3.2 S-point menu ........................................................................................................................... 28
4.3.3 Temperature calibration menu ................................................................................................ 29

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Ⅴ.Troubleshooting and Maintenance .............................................................................................................. 30
5.1 Trouble shooting and analysis ............................................................................................................ 30
5.2 Maintenance and inspection ............................................................................................................... 31
5.2.1 Cooling fan maintenance ........................................................................................................ 34
5.2.2 Emergency stop button maintenance ...................................................................................... 34
5.2.3 Robot moving mechanism maintenance ................................................................................. 34
5.2.4 Shift Maintenance ................................................................................................................... 34
5.2.5 Regular Maintenance .............................................................................................................. 34
5.2.6 Oil-water separator maintenance ............................................................................................ 35
5.2.7 Maintenance of linear track .................................................................................................... 35
5.2.8 Maintenance of ball screw ...................................................................................................... 36
5.2.9 Cleaning .................................................................................................................................. 36

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Ⅰ.Safety Instruction
Make sure the operator has read the operation manual and other materials thoroughly, so that all problems can be
solved, thus minimizing damage during operation. To start operation of the robot, turn on the power switch of the
robot controller device. Please read the following conditions for safety during operation.
1.1 Safety symbol
Serious warning
Danger! High voltage! The product poses a risk of electric shock.
Only authorized personnel can change settings.
Push the red emergency switch for power off in an emergency situation.
Forbid working while the power wire was damaged.
If the device remains unused for a long time please pull the power cord out of
power socket.
During maintenance and inspection of the robot, pull out the power plug of the
controller.
Install a Frame Ground to prevent electric shock.
Please use robot within the standard requirements (such as payload, speed,
operational range, user environment) as stated in the specification. Make sure
specifically that the single phase is not over AV230V/15A before turning the
power on.
Please don't reset the device in the 10s after power off or emergency stop.
Keep the unit dry. Don’t use or disconnect the unit with wet hands.
Please keep clean around the device, so that reduce having an accident.
Do not attach or detach the power cord while the power switch of the controller is
turned ON.
When people and the robot are working together simultaneously, check for
manual safety, especially while the power is ON and during the manual operation.
During maintenance and inspection of the robot, must power off. High voltage,
Authorized personnel only.
The product is not explosion proof specification, forbid using in potentially
explosive atmospheres.
Warning
Do not move the movements by hands, avoid damaging the robot.
During processing, don’t touch the movable parts.
Touch the device while the robot is working may hurt the operator or damage the

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device.
While the procedure paused, must inspect before manual operation.
Before starting the operation, make sure that there is no person or obstacle in the
robot’s working area.
Avoid falling the fittings or having an accident, please take the device and fittings
by help.
Mind head! Attention about the sheet metal.
Carry to an applicable place, install the device on a flat floor.
The product must be used or stored in an applicable environment.
Working ambient temperature is 0~40℃, relative humidity is 20%~90%.
The equipment is heavy and huge, do not pile up.
Before moving and carrying, make sure the movements is fixed (for example the
X-axis may be fixed by sheet metal or lines for safety).
Unfold the packaging, before using the robot, make sure the movements’ fixture
(for example the X-axis may be fixed by sheet metal or lines for safety) was taken
down.
Install the robot firmly so that it will not be shaken.
Regularly inspect and maintain will increase durability and performance.
Must operate the robot by standard procedure.
Before starting a repetitive operation, make sure that no obstacle is in the robot’s
working area.
Please use robot within the standard requirements (such as voltage, air pressure,
power frequency) as stated in the specification.
Make sure the air source is clean and dry.
Suggest the air pressure is less than 0.7Mpa.
Attention
Do not throw the packaging and foamed plastic.
If the robot should come back to the manufacture, it must be folded by initial.
The robot must be placed vertically.
The robot can be packet after fold by foamed plastic.
The robot can’t get wet
1.2 Unpacking and inspection
1.Carton packing：

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①Put carton packing on the floor vertically, tear up the fixed film.
②Open the top cover, take fittings in the plastic foam
③Take off plastic foam, two or more than two people hold up the device, carry to appropriate station. All
fittings are in the table as follow.
2.Wooden case packing：
①Put wooden case packing on the floor vertically, tear up the fixed film.
②Take the screw out of the wooden case by drill and unfold the wooden case.
③Take and carry the device by two or more people, put firmly on appropriate station.
④Unfold the packaging, before using the robot, make sure the movements’ fixture (for example the
X-axis may be fixed by sheet metal or lines for safety) was taken down.
⑤All fittings are in the table as follow.
List
No. Part Name Model Quantity Image
1 Dispensing controller 982SL 1pcs
2 Teach pendant 8009 1pcs
3 Teach pendant cord DB9 1pcs
4 Power cord 1pcs
5 Instruction manual 2pcs
6 Key box 8031A 1pcs
Check the machine carefully. If you have any problem, please contact the manufacturer immediately.

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Ⅱ.Summary
The dispensing robot is high-precision automatic dispensing equipment with three shafting. The system
provides users with convenient programming instruction, larger storage space, fast processing speed, rich
parameter setting and effective flow control, which can improve production capacity. According to actual
production requirement, on the premise of meet the motion performance index, the optimization design was
carried out on the product structure, to meet the requirements of flexible.
2.1 Features
Comprehensive 3-dimensional drawings support, such as 3-dimensional linear interpolation, capabilities of
teaching 3D graphics and user-defined 3D array and so on.
Capable to store with mass storage.
User-defined array function: Easy solution for moulds deviation. Support user-defined 3D array.
Group function: This function allows users copy, delete, modify, array, and pan multi-points.
Excellent teaching pendant. Supporting advanced function, such as array, group edit, sub-procedure,
condition-call procedure etc.
Unique merge function: Easy resolution to process complex multi-layers irregular array and non-array
graphics.
Smooth functions of changing speed and hi-speed trajectory on the moving. User-definable speed parameters.
Multiple processing modes, such as single-step operation, overall processing, and automatic loop processing.

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2.2 Specifications
Equipment Mode ET8383
Power supply 220V AC, 50/60Hz
Power consumption 200W
Axis Number 3
Movement Range (max)
X (mm) 300
Y (mm) 300
Z (mm) 100
R (deg) --
Movement Speed
X (mm/sec) 0.1~800
Y (mm/sec) 0.1~800
Z (mm/sec) 0.1~300
R (degree/sec) --
Repeatability
X/Y/Z (mm) ±0.01
R --
Resolution
X/Y/Z 0.01
R --
Payload Weight(Kg)
Z Axis 5
Y Axis 8
Demo File Qty. Max 255 files, Max 60000 points
Process File Qty. Max 128 files
Motion Control Motion Control PCBA + Teach Pendant
Pressure Range 0.4-0.6MPa
Noise ＜70dB（Measure in the distance of 1m）

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Operating Ambient
Temperature 0～40℃
Humidity 20％～90％ (No condensation)
Dimension(mm)
Width 485
Depth 530
Height 630
重量 52
Note: Ensure that your power supply data agrees with the information on the nameplate of the machine!
2.3 Parts Description
Item Part Name Item Part Name
1 Z Axis Stepper motor (with
brake)+synchronous belt 7 Emergency stop key
2 X Axis Stepper motor +synchronous belt 8 Operation panel
1
2
3
4
5
6
7
8
9
10
11

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3 Syringe assy 9 Right start key
4 Y Axis close loop stepper motor
+synchronous belt 10 Nozzle position correction device
5 Jig baseplate 11 Teach pendant
6 Left start key
2.3 Dimension
Front view Left view
Top view 3D view
485
630
465
530

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Ⅲ.Connection and Use
3.1 Connection
1. 5-pin socket: spare socket, 3.2.3 Five-pin Socket Instruction.
2. DB37port: spare output port, refer to 3.3 Instruction about DB37 socket.
3. DB9port: spare output port, refer to 3.4 Instruction about DB9 socket.
4. 7-pin socket: connect to dispensing controller, refer to 3.2.4 Seven-pin Socket Instruction.
5. 4-pin socket: connect to key box, refer to 3.2.2 Four-pin Socket Instruction.
6. 5-pin socket: connect to nozzle position correction device, 3.2.3 Five-pin Socket Instruction.
3.2 I/O Socket Instruction
3.2.1 Circuit Instruction of I/O Socket
1 2 3 4 5 6

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3.2.2 Four-pin Socket Instruction
The following list describes the function of 4-pin socket, it is connected to key box.
4-pin socket Pin NO. Pin’s name Instruction of pins Remark
1 Min4 Main inputting 4 signal It’s used to connect to “start/pause”
button.
2 GND Power supply “-” Power supply “-”
3 Min1 Main inputting 1 signal It is used to reset (ORG) signal
4 EMST Emergency stop button It is used to emergency stop
button.
NOTE: * If the customers need special function, the input and output signal can be set again.
3.2.3 Five-pin Socket Instruction
The following list describes the function of 5-pin socket, it is a spare socket.
5-pin socket Pin NO.
Pin’s name Instruction of pins Remark
1 24VDC “+” power supply
2 GND Power supply “-”
3 Min3 Main inputting 3 signal
Safety signal ,such as safety
light curtain \safety door etc.
4 Ein13 External input 13 signal
5 Ein14 External input 14 signal
The following list describes the function of 5-pin socket, it’s used to light house.

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5-pin socket Pin NO. Pin’s name Instruction of pins Remark
1 24VDC Power supply“+”
2 0V Power supply“-”
3 Ein9 X Axis X Axis home sensor signal
4 Ein10 Y Axis Y Axis home sensor signal
5 Eout9 Enable Enable calibration signal
NOTE: * If the customers need special function, the input and output signal can be set again.
3.2.4 Seven-pin Socket Instruction
The following list describes the pins function of the seven-pin socket. It is connected to dispensing controller.
7-pin socket Pin NO.
Pin’s name Instruction of pins Remark
1
2
3
4
5
6
7
1 24VDC Power supply“+”
2 0V Power supply“-”
3 Mout1 Main signal output1, the
current is less than 0.5A
It’s used to feeding signal.
4 Mout4 Main signal output4, the
current is less than 0.5A
It’s used to cylinder movement
signal.
5 Ein12 External input 12 signal
It’s used to reset (ORG) signal,
alarm when solder wire is
blocking or lacking etc.
6 Mout2 Main signal output2, the
current is less than 0.5A
It’s used to output working state
signal.
7 Mout5 Main signal output5, the
current is less than 0.5A
It’s only effective as pulse signal
inputted.
NOTE: * If the customers need special function, the input and output signal can be set again.
3.3 Instruction about DB37 socket
NOTE: DB37 socket is an optional fitting. It must be ordered if you need it to do information input or output.
3.3.1 Pins Instruction of DB37
(socket of DB37)

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NO. Definition of
DB37 pins
Corresponding I/O
interface of DB37 NO.
Definition
of DB37
pins
Corresponding I/O
interface of DB37
1 GND P01 20 GND P20
2 Eout8 P02 21 Ein8 P21
3 Eout7 P03 22 Ein7 P22
4 Eout6 P04 23 Ein6 P23
5 Eout5 P05 24 Ein5 P24
6 Eout4 P06 25 Ein4 P25
7 Eout3 P07 26 Ein3 P26
8 Eout2 P08 27 Ein2 P27
9 Eout1 P09 28 Ein1 P28
10 COM P10 29 GND P29
11 GND P11 30 Ein16 P30
12 Eout16 P12 31 Ein15 P31
13 Eout15 P13 32 Ein14 P32
14 Eout14 P14 33 Ein13 P33
15 Eout13 P15 34 Ein12 P34
16 Eout12 P16 35 Ein11 P35
17 Eout11 P17 36 Ein10 P36
18 Eout10 P18 37 Ein9 P37
19 Eout9 P19
3.3.2 Circuit Instruction of DB37

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3.4 Instruction about DB9 socket (option port)
Connection of DB37 plug

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3.4.1 Pins Instruction of DB9
Item Pins Function Item Pins Function
1 9P-1 No connection 6 9P-6 No connection
2 9P-2 TX(Transmitter signal ) 7 9P-7 2-485A
3 9P-3 RX(Receiver signal) 8 9P-8 2-485B
4 9P-4 No connection 9 9P-9 No connection
5 9P-5 GND(power supply “0V”)
3.5 Instruction of Input & Output
The following input interfaces and output interfaces are corresponding to the signal pins which are defined as
“Min, Mout, Ein, Eout” at the above socket. Also, it is corresponding to the interface at the “IO Test”
displaying window.
After setting, it can test the function of IO interface at the “IO Test” displaying window.
The interfaces in following table can be set at the “Input Config” or “Output Config” of “System Config 2”
of teaching pendant. It can define the special function for the following input & output interfaces which are
corresponding to the above sockets.
Main board port defined functions are listed in following table:
Board Port Function
Expansion input port
Ein12 Block material alarm signal
Ein13 Lack material alarm signal
Ein14 Temperature alarm signal
Main input port
Min1 Reset key signal
Min2 Emergency stop key signal
Min3 Safety signal
Min4 Start/pause key signal

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Main output port
Mout1 Dispensing signal
Mout2 Working output signal
Mout4 Cylinder signal
Mout5 Only valid in the pulse control mode
3.5.1 IO Function Definition
1. In the “Input Config 2” displaying window, it can set the input interface:
Input Port Optional Function
Min1 --, Shortcut001, Origin BTN, Safe flag-1, Safe flag-2
Min2 --, Shortcut 002, Stop BTN, Safe flag-1, Safe flag-2
Min3 --, Shortcut003, Start BTN, Safe flag-1, Safe flag-2, Lack fault, Block fault,
Temp fault, Temp\Feed fault, Upper CS, Nether CS
Min4 --, Shortcut00 4, Foot BTN, Safe flag-1,Safe flag-2
Min5
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag
Min6
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag
Min7
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag
Min8
--, Origin BTN, Stop BTN, Start BTN , Foot BTN, Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag
Ein1~Ein8 --, Shortcut 5-259
Ein01
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 005, Lack fault, Block fault, Temp fault, Temp\Feed fault, Pressure
flag
Ein02
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 006, Lack fault, Block fault, Temp fault, Temp\Feed fault, Pressure
flag

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Ein03
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 007, Lack fault, Block fault, Temp fault, Temp\Feed fault, Pressure
flag
Ein04
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 008, Lack fault, Block fault, Temp fault, Temp\Feed fault, Pressure
flag
Ein05
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 009, Lack fault, Block fault, Temp fault, Temp\Feed fault, Pressure
flag
Ein06
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 010, Lack fault, Block fault, Temp fault, Temp\Feed fault, Pressure
flag
Ein07
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 011, Lack fault, Block fault, Temp fault, Temp\Feed fault, Pressure
flag
Ein08
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 012, Lack fault, Block fault, Temp fault, Temp\Feed fault, Pressure
flag
Ein09 --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Adj X-Limit, Shortcut 260, Upper CS, Nether CS, Pressure flag
Ein10 --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Adj X-Limit, Shortcut 261, Upper CS, Nether CS, Pressure flag
Ein11 --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Adj X-Limit, Shortcut 262, Upper CS, Nether CS, Pressure flag
Ein12
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 263, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper
CS, Nether CS, Pressure flag
Ein13
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 264, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper
CS, Nether CS, Pressure flag
Ein14
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 265, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper
CS, Nether CS, Pressure flag

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Ein15
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 266, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper
CS, Nether CS, Pressure flag
Ein16
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 267, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper
CS, Nether CS, Pressure flag
Kin1 --、Upper CS, Nether CS
Kin2 --、Upper CS, Nether CS
Kin3 --、Upper CS, Nether CS
Kin4 --、Upper CS, Nether CS
2. In the “Output Config 2” display window, the input interface can be set:
Output Port Optional Function
Mout1 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, Work End
Flag, Cylinder, Clean Output
Mout2 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, Work End
Flag, Cylinder, Clean Output
Mout3 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, Work End
Flag, Cylinder, Clean Output
Mout4 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, Work End
Flag, Cylinder, Clean Output
Mout5 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, Work End
Flag, Cylinder, Clean Output
Mout6 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, Work End
Flag, Cylinder, Clean Output
Mout7 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, Work End
Flag, Cylinder, Clean Output
Mout8 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, Work End
Flag, Cylinder, Clean Output
Eout1 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4
Eout2 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4