Quick BT QSY Series User manual

REV 001B
BT QSY Series
BT QSY 140
BT QSY 185
BT QSY 250
BT QSY 300
SINGLE AND DOUBLE PROPELLER - SYNCHRONOUS MOTOR
*EN - INSTALLATION AND USER'S MANUAL *Other languages available by scanning the QR code on the
back of this manual or on the label on the product.

BT QSY Series EN
INDEX
QUICK BTQSYSERIES INSTALLATION AND USER’S MANUAL - REV001B
1 - Information about the product 5
1.0 - Technical Data 5
2 - Supply and equipment 6
2.0 - Standard supply and material included in the package 6
2.1 - Tools required for installation 6
2.2 - Compatible Quick®remote control systems not included 6
2.2 - Recommended Quick®accessories not included 6
3 - Introduction 7
3.0 - Important notes 6
3.1 - Precautions 7
3.2- Precautions for the installer 7
3.3 - Installation requirements 7
4 - Installation 8
4.0 - Propellers 8
4.1 - Tunnel 9
4.2 - Thruster 10
4.4 - BT QSY 140/185/250/300 Gearleg and motor support flange 11
4.4.0 - Single & double propeller assembly 11
5 - Cautions & Use 15
5.0 - General BT QSY basic system, AMC connection 12
5.1 - General BT QSY basic system, PCS connection 13
5.2 - General BT QSY basic system, TCD connection 14
5.0 - Important cautions 15
5.1 - Thruster use 15
6 - Maintenance 16
6.0 - Single/double propeller maintenance 16
7 - Product disposal 16
7.0 - Product disposal 16
8 - Spare parts 17
8.0 - BT QSY 140/185 17
8.1 - BT QSY 250/300 18
9 - Dimensions 19

BT QSY Series EN
QUICK BTQSYSeries INSTALLATION AND USER’S MANUAL - REV001B
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1.0 - Technical Data
MODELS BT QSY 140-45 BT QSY 185-85 BT QSY 185-85 BT QSY 185-100
Propeller type Single
(technopolymer) 2 Counter rotating (technopolymer)
Tunnel Ø 140 mm (5” 1/2) 185 mm (7” 9/32) 185 mm (7” 9/32) 185 mm (7” 9/32)
Motor power 2.5 kW 4 kW 8 kW
Voltage 12 V 12 V 24 V 24 V
Fuse 175 A CNL DIN 275 A CNL DIN 150 A CNL DIN 175 A CNL DIN
Thrust 45 kgf (99.2 lb) 85 Kgf (187.4 lb) 100 kgf (220.5 lb)
Weight 14.5 kg (31 lb) 16.6 kg (36.6 lb) 16.5 kg (36.6 lb)
Tube thickness limit value min. 4.5 mm - max 6.5 mm (min. 11/64” - max 1/4”)
Recommended
cable cross-
section
(*)
(**)
L < 5 m 50 mm2
(AWG 1)
95 mm2
(AWG 3/0)
35 mmq
(AWG 2)
50 mm2
(AWG 1)
5.1 < L < 10 m 50 mm2
(AWG 1)
95 mm2
(AWG 3/0)
35 mmq
(AWG 2)
50 mm2
(AWG 1)
10.1 < L < 20 m 70 mm2
(AWG 2/0)
95 mm2
(AWG 3/0)
35 mmq
(AWG 2)
50 mm2
(AWG 1)
MODELS BT QSY 250-140 BT QSY 250-200 BT QSY 300-240 BT QSY 300-300
Propeller type 2 Counter rotating (technopolymer) 2 Counter rotating
(nibral)
Tunnel Ø 250 mm (9” 27/32) 250 mm (9” 27/32) 300 mm (11” 13/16) 300 mm (11” 13/16)
Motor power 8 kW 12 kW 12 kW 16 kW
Voltage 24 V 24 V 48 V 48 V
Fuse 250 A CNL DIN 400 A CNL DIN 200 A CNL DIN 275 A CNL DIN
Thrust 140 kgf (308 lb) 200 kgf (440.9 lb) 240 kgf (529.1 lb) 300 kgf (660 lb)
Weight 34.3 kg (75.6 lb) 39.6 kg (87.3 lb) 56.8 kg (125.2 lb) 62 kg (136.7 lb)
Tube thickness limit value min. 6.5 mm - max 11 mm (min. 1/4” - max 7/6”) min. 9.5 mm - max 13.5 mm
(min. 3/8” - max 17/32”)
Recommended
cable cross-
section
(*)
(**)
L < 5 m 70 mm2
(AWG 2/0)
2x70 mmq
(2xAWG 2/0)
70 mm2
(AWG 2/0)
95 mm2
(AWG 3/0)
5.1 < L < 10 m 70 mm2
(AWG 2/0)
2x70 mmq
(2xAWG 2/0)
70 mm2
(AWG 2/0)
95 mm2
(AWG 3/0)
10.1 < L < 20 m 70 mm2
(AWG 2/0)
2x70 mmq
(2xAWG 2/0)
70 mm2
(AWG 2/0)
95 mm2
(AWG 3/0)
(*) L = positive cable + negative cable
(**) Other solutions are allowed, provided that they are supported by the connecting terminals. Respect minimum cross-section
indicated.
READ THIS INSTRUCTION MANUAL CAREFULLY BEFORE USING THE PRODUCT. IF IN DOUBT, CONTACT YOUR QUICK®
DEALER.
QUICK®RESERVES THE RIGHT TO MODIFY THE TECHNICAL CHARACTERISTICS OF THE EQUIPMENT AND THE CONTENTS OF THIS MANUAL WITHOUT
PRIOR NOTICE. IN CASE OF DISCORDANCE OR ERRORS IN TRANSLATION BETWEEN THE TRANSLATED VERSION AND THE ORIGINAL TEXT IN THE ITALIAN
LANGUAGE, REFERENCE WILL BE MADE TO THE ITALIAN TEXT.
1 - Information about the product

EN BT QSY Series
QUICK BTQSYSeries INSTALLATION AND USER’S MANUAL - REV001B
6
2.0 - Standard supply and material included in the package
• Thruster
• Drilling template
• Gasket
• O-ring
• Installation and use manual
• Conditions of warranty
• QSY ON/OFF interface (ON/OFF models only)
• Adapter M12-23 poles (only for 250/300)
• TCD QSY wiring cable (ON/OFF models only)
2.1 - Tools required for installation
BT QSY140 • Drill and drill bits Ø 7 mm (9/32”)
• Hollow mill Ø 27 mm (1” 1/16)
• Male hex.wrenches: 4 mm, 5 mm and 6 mm
• Fork wrench: 17 mm
BT QSY185 • Drill and drill bits Ø 9 mm (3/8”)
• Hollow mill Ø 35 mm (1” 3/8)
• Male hex.wrenches: 5 mm, 6 mm and 8 mm
• Fork wrench: 19 mm
BT QSY250 • Drill and drill bits Ø 11 mm (7/16”)
• Hollow mill Ø 46 mm (1” 13/16)
• Male hex.wrenches: 4 mm, 5 mm, 8 mm and 10 mm
• Fork wrench: 24 mm
BT QSY300 • Drill and drill bits Ø 15 mm (19/32”)
• Hollow mill Ø 53 mm (2” 3/32)
• Male hex.wrenches: 4 mm, 5 mm, 8 mm and 12 mm
• Fork wrench: 27 mm
2.2 - Compatible Quick®remote control systems not included
• TCD (ON/OFF models)
• PCS (system)
• AMC (system)
2.2 - Recommended Quick®accessories not included
• AMC EX cable
• AMC QSY ADP cable
• PCS QSY ADP cable
• QSY EX cable
• PCS QSY ADP
• TCD SP cable
• TCD EX cable
2 - Supply and equipment
3.0 - Important notes
BEFORE USING THE PRODUCT, PLEASE READ THIS USER’S MANUAL CAREFULLY. IF IN DOUBT, PLEASE CONSULT YOUR QUICK® DEALER.
This manual features Warning and/or Caution symbols that are important for safety.
Please follow the instructions provided.
Warning symbol for dangerous
situations.
Caution symbol to prevent direct or
indirect damage to the product.
This manual provides boat manufacturers and nautical equipment installers with instructions on how to assemble the specied
Quick®product and operate it correctly.

EN
BT QSY Series
QUICK BTQSYSeries INSTALLATION AND USER’S MANUAL - REV001B
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3.1 - Precautions
Quick®Thrusters have been designed and constructed only for nautical use.
• Do not use these products for any other type of operation.
• Quick®shall not be held liable for direct or indirect damage caused by improper use of the product.
• The product is not designed to support loads generated in particular atmospheric conditions (storms).
• Operate the product from a position where it is possible to supervise the work area.
• Always deactivate the product when not being used.
• For improved safety, we recommend installing at least two controls to operate the product in case one is damaged.
• The installer shall bear full responsibility for any problems caused by defective installation of the tunnel.
• This equipment is not intended for use by people (including children) with reduced physical, sensory or mental capabilities.
• Do not install the electric motor near easily inammable objects.
The terminals must be properly tightened.
Secure / hold the inner nut when tightening
MINIMUM TIGHTENING TORQUE IS 11 Nm
3.2- Precautions for the installer
CARRY OUT THE INSTALLATION IN GOOD LIGHTING CONDITIONS.
It is advisable to wear suitable clothing and personal protective equipment (PPE).
The product is not suitable for installation in potentially explosive environments and/or atmospheres.
Installation and subsequent inspection or repair work must only be carried out by qualied personnel.
CARRY OUT INSTALLATION/MAINTENANCE WORK MAKING SURE THAT THE PRODUCT IS DISCONNECTED
FROM THE ELECTRICAL SYSTEM.
Quick®accepts no responsibility for inadequate connection of users to the electrical system and inadequate safety of
the electrical system.
3.3 - Installation requirements
We recommend you entrust preparation and positioning of the tunnel in the hull to a skilled professional.
These are generic instructions and do not give details of the preparatory operations for installing the thruster, since this is the
competence of the boatyard. The installer shall bear full responsibility for any problems caused by defective installation.
Although all the components and mechanical moving parts are of high quality, the correct installation of the driving unit is an
essential basis for the safe and effective use of the boat as well as the driving unit itself.
The installation of such a unit is an operation that requires experience as well as technical skills. It is recommended that the
installation be carried out by competent personnel and that the manufacturer or naval architects be consulted to fully assess
the scope of the work.
3 - Introduction

BT QSY Series
EN
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4 - Installation
4.0 - Propellers
The position of the tunnel will depend on the interior
and exterior shape of the boat’s bow.
• FIG. 1 In order to avoid cavitation in the propeller, the
tunnel should be placed as deep as possible. The optimum
tunnel position will be at least 0.75 times the diameter of
the tunnel from the waterline.
B
L1
L2
A
BARYCENTRE
FIG. 2
• FIG. 2 The lever effect in the boat is proportional to
the increase of the distance (L1 and L2) between the
barycentre and the position of the tunnel A and B.
• FIG. 3 For greater lever effect prefer position B.
SINGLE PROPELLER DOUBLE PROPELLER TUNNEL LENGTH
MINIMUM 1.5 TIMES
TUNNEL Ø
MAXIMUM 6 TIMES
TUNNEL Ø
An increase in the length of the tunnel increases the effect of the loss of charge, decreasing the nominal driving force.
• For a proper use of the thruster, we recommend a length equal to 1.5 to 4 times the tunnel diameter. To limit losing charge, a
ratio of up to 6 times the diameter can be tolerated.
Minimum 0.75
times tunnel Ø
FIG. 1

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4 - Installation
4.1 - Tunnel
• The rounded ends of the tunnel limit the creation of turbulence and cavitation, improving performance of the propeller thrust
and reducing noise levels to a minimum.
SINGLE PROPELLER
DOUBLE PROPELLER
• The force produced by the ow of the water when the boat is moving produces resistance on the rear face of the tunnel,
which is an area exposed frontally to the water ow. To limit this phenomenon, prepare an indentation in the rear part of the
tunnel. The indentation will depend on the shape of the hull. Otherwise, create a deector on the front part of the tunnel.
• If the tunnel is near the waterline, it is advisable to t a grating at the end of the tube. The
grating must have as large a vertical mesh as possible to avoid contrasting the propeller thrust.
The vertical mesh prevents the entry of most of the oating objects.

BT QSY Series
EN
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4 - Installation
4.2 - Thruster
• The thruster can be installed at any angle within 90º from
the vertical.
• If the electric motor is positioned at an angle of more than
30° from the vertical, an appropriate support (saddle) must be
installed.
SINGLE PROPELLER DOUBLE PROPELLER
• To position the thruster in the tube, nd the half-way point
of the tube and move by the value indicated (left or right, see
box) in the diagram below so that the propeller is positioned
exactly in the middle of the inner length of the tunnel.
• To position the thruster in the tube, nd the half-way point
of the tube and move by the value indicated (left or right, see
box) in the diagram below so that the propeller is positioned
exactly in the middle of the inner length of the tunnel.
10 2 3 4 5 6 7 8 9 10
10 2 3 4
10 2 3 4
BT QSY 140 50 mm
10 2 3 4 5 6 7 8 9 10
• Use the ange to mark the centre of the holes on the tube.
• Fix the drilling template on the reference points, making
sure they are aligned with precision at the half-way point of
the tube.
N.B. All holes must be exactly aligned with the half-
way point of the tunnel, since tolerance between
propeller and tunnel is minimal.
• Take care that there are no resin residues in the contact
area between ange and tube; this could cause misalignment.
Any resin residues and any other hindrance to correct
contact must be removed with sandpaper.
BTQ SY Ø140/185/250/300
• Insert two O-rings into the special seats inside the ange.

BT QSY Series EN
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11
4 - Installation
4.4 - BT QSY 140/185/250/300 Gearleg and motor support flange
• Fit the gearleg with the special seal gasket.
SILICONE
• For further protection against the entry of water, apply
silicone for nautical use around the point of contact
between ange and tube.
• Fasten everything with the ange using the special
screws and washers.
1
• Grease the terminal part
of the gearleg shaft; t the
small key into its seat.
2
• Insert the elastic coupling in the
terminal part of the gearleg shaft.
3
• Grease the terminal part
of the drive shaft; t the
key into its seat.
4
• Insert the motor onto the elastic
coupling; secure it with the 4
screws and washers supplied.
4.4.0 - Single & double propeller assembly
Single propeller assembly
Insert propeller Aon the shaft of gearleg B, secure the
propeller with the self-locking nut C, insert anode Dand
lock it with the other self-locking nut C.
Propeller assembly
Insert the drive key/pin Aon gearleg B; t the propeller Cto the
gearleg by engaging it to the drive key/pin A; secure the propeller
with the self-locking nut D. Insert anode Eon nut Dand lock it
with screw Fsmeared with threadlocker (loctite type).
A
C
C
D
B
LOCTITE
A
BC
D
F
E
C
D
E
F
A
KEY
WARNING: on conclusion of assembly, make sure that the propeller is exactly positioned at
the central point of the tunnel.

BT QSY Series
EN
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5.0 - General BT QSY basic system, AMC connection
Electrical connection
BT QSY 140 and BT QSY 185
Electrical connection
BT QSY 250 and BT QSY 300
5 - Wiring diagram
NOT USED
AMC QSY ADP
FUSE
SWITCH
** ELECTRICAL CONNECTION
DETAIL
*
BT QSY
SYNCHRONOUS MOTORS
* *
Connection to AMC
system
THRUSTER BATTERY
**Not supplied
ADAPTER
NOT USED
AMC EX**AMC EX**
AMC EX**
AMC QSY ADP**
AMC QSY ADP**

BT QSY Series EN
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**Not supplied
*
BT QSY
SYNCHRONOUS MOTORS
5.1 - General BT QSY basic system, PCS connection
5 - Wiring diagram
THRUSTER BATTERY
Connection to PCS
Network system
PCS MCI-B
PCS QSY ADP**
PCS QSY ADP**
PCS QSY ADP**
PCS QSY ADP
PCS/CHC EX
QSY EX**
QSY EX**
QSY EX**
FUSE SWITCH
* *
Electrical connection
BT QSY 140 and BT QSY 185
Electrical connection
BT QSY 250 and BT QSY 300
NOT USED
NOT USED
ELECTRICAL CONNECTION
DETAIL
ADAPTER

BT QSY Series
EN
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5.2 - General BT QSY basic system, TCD connection
5 - Wiring diagram
Connection Connection
SWITCH
RED
RED
BLACK
BLACK
* *
**Common negative for battery groups.
Electrical connection
BT QSY 140 and BT QSY 185
Electrical connection
BT QSY 250 and BT QSY 300
BT QSY
SYNCHRONOUS MOTORS
*
NOT USED
NOT USED
THRUSTER BATTERY**
SERVICE BATTERY**
QSY ON/OFF INTERFACE
TCD TCD
TCD EX***
TCD EX***
TCD SP*** TCD QSY
FUSE
FUSE
ELECTRICAL CONNECTION
DETAIL
ADAPTER
***Not supplied

BT QSY Series EN
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5.1 - Thruster use
Start-up
Start-up happens following activation of the relevant control panel.
To use the propeller, refer to the control panel manual.
5 - Cautions & Use
5.0 - Important cautions
• This thruster is not designed for continuous use. It is equipped with protections which limit its operation at a maximum
time span, as reported on the controls’ manual. It is strongly forbidden to bypass or modify such protections in order to
increase the operating time span, lest voiding the warranty and thus lifting any responsibility from Quick®SPA.
• Make sure no swimmers or oating objects are in the vicinity before switching on the thruster.
• There must not be ammable materials in the peak or in the area where the Thruster motor is.
• Do not operate the bow thruster out of the water for more than 10 seconds.
• During mooring, it is recommended not to leave in the water any free line, which may be sucked in by the
propellers, thus leading them to break.
SINGLE PROPELLER DOUBLE PROPELLER
NOTE: the bow thruster must be installed with the propeller
to the right of the gearleg (see gure).
NOTE: the bow thruster must be installed with the RH
propeller to the right of the gearleg (see gure).
RH RH
If it is necessary to install the bow thruster in the opposite
position, the connection of the two cables (blue and grey)
of the control cable on the reversing contactor must be
reversed.

BT QSY Series
EN
BT QSY Series
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16
6 - Maintenance
7 - Product disposal
6.0 - Single/double propeller maintenance
Quick®Thrusters are made in materials that are resistant to the sea environment: in any case, it is indispensable to periodically
remove deposits that form on the outer surfaces to avoid corrosions and obstructions with consequent system inefciency.
WARNING: Make sure that the power supply to the electric motor is not switched on when maintenance
operations are carried out.
DEPENDING ON USE, PERIODICALLY CHECK THE TIGHTNESS OF THE OIL SEALS AND REPLACE THEM IF
NECESSARY.
Dismantle once a year, following the points below:
• Clean propeller, tunnel and gearleg.
• Replace the anode (carry out this operation more often if needed).
• Replace the propeller if damaged or worn out.
• Check the tightness of all screws.
• Ensure that there is no water seepage inside.
• Check that all electrical connections are well tightened and oxide-less.
• Check that the batteries are in good conditions.
7.0 - Product disposal
As with installation, at the end of this product life, dismantling must be carried out by qualied personnel.
This product is made up of various materials, some can be recycled and others must be suitably disposed of; enquire about the
recycling or disposal systems provided for by local regulations for this product category.
Some parts of the product may contain pollutants or hazardous substances that, if dispersed, may be harmful to the
environment and human health.
As indicated by the symbol on the side, it is forbidden to dispose of this product as domestic waste.
Separate the products for disposal in accordance with the regulations in force in your area or return the product to
the seller when purchasing a new equivalent product.
Local regulations may impose severe penalties for the improper disposal of this product.

BT QSY Series EN
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8 - Spare parts
8.0 - BT QSY 140/185
No. DESCRIPTION CODES
1A OSP COUPLING KIT 140 30/40KG S FVSGG141114SA00
1B OSP COUPLING KIT BTQ 185 FVSGG1851414A00
2A OSP FLANGE KIT FOR PROPELLER BTQ140 FVSGFLBTQ140A00
2B OSP FLANGE KIT FOR PROPELLER BTQ185 FVSGFLBTQ185A00
3A OSP GEARBOX KIT BTQ140 FVSGGBBT1400A00
4 OSP GEARBOX KIT BTQ185 DP FVSGGBBT185DA00
5A OSP ANODE KIT FOR PROPELLER BTQ140 FVSGANBTQ14AA00
5B OSP ANODES KIT FOR PROPELLERS BTQ185 FVSGANBTQ18AA00
6A OSP PROPELLER D185 RH QUICK 5 BLADES BLACK FVSGEL185R05A00
6B OSP PROPELLER D140 RH QUICK 5 BLADES BLACK FVSGEL140R05A00
7 OSP PROPELLER D185 LH QUICK 5 BLADES BLACK FVSGEL185L05A00
8A OSP KIT MOT BTQSY 4KW 12V D185 PRP FVEMQSY40118A00
8B OSP KIT MOT BTQSY 4KW 12V D185 ON-OFF FVEMQSY40118B00
8C OSP KIT MOT SY 4KW 24V D185 PRP FVEMSY402418A00
8D OSP KIT MOT SY 4KW 24V D185 ON-OFF FVEMSY402418B00
8E OSP KIT MOT SY 8KW 24V D185 PRP FVEMSY802418A00
8F OSP KIT MOT SY 8KW 24V D185 ON-OFF FVEMSY802418B00
5
6
4
2
1
3
6
5
5
7
8
BTQSY 140-45
BTQSY 185-85
BTQSY 185-100

BT QSY Series
EN
QUICK BTQSYSeries INSTALLATION AND USER’S MANUAL - REV001B
18
8 - Spare parts
8.1 - BT QSY 250/300
BTQSY 250-140
BTQSY 250-200
BTQSY 300-240
BTQSY 300-300
2
10
3
4
8
7
5
6
9
9
No. DESCRIPTION CODES
2A OSP COUPLING KIT BTQ 250 FVSGG2501919A00
2B OSP COUPLING KIT BTQ 300 FVSGG3000048A00
3A OSP FLANGE KIT FOR PROPELLER BTQ250 FVSGFLBTQ250A00
3B OSP FLANGE KIT FOR PROPELLER BTQ300
FVSGFLBTQ300A00
4A OSP GEARBOX KIT BTQ250 FVSGGBBT2500A00
4B OSP GEARBOX KIT BTQ300 FVSGGBBT3000A00
5 OSP PROPELLER KIT D300 R NIBRAL FVSGEL300RN0A00
6 OSP PROPELLER KIT D300 L NIBRAL FVSGEL300LN0A00
7 OSP PROPELLER D250 RH QUICK 5 BLADES BLACK FVSGEL250R05A00
8 OSP PROPELLER D250 LH QUICK 5 BLADES BLACK FVSGEL250L05A00
9A OSP ANODES KIT FOR PROPELLER BTQ250 FVSGANBTQ25AA00
9B OSP ANODES KIT FOR PROPELLER BTQ300 FVSGANBTQ30AA00
10A OSP KIT MOT SY 8KW 24V D250 PRP FVEMSY802425A00
10B OSP KIT MOT SY 8KW 24V D250 ON-OFF FVEMSY802425B00
10C OSP KIT MOT SY 16KW 48V D300 PRP FVEMSY16K483A00
10D OSP KIT MOT SY 16KW 48V D300 ON-OFF FVEMSY16K483B00

BT QSY Series EN
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9 - Dimensions
A
B
C
A
B
C
BT QSY140 BT QSY140-45
A338 (13" 5/16)
B140 (5" 1/2)
C107 (4" 1/4)
BT QSY185 BT QSY185-85 BT QSY185-100
A350 (13" 3/4) 350 (13" 3/4)
B185 (7" 5/16) 185 (7" 5/16)
C268 (10" 9/16) 268 (10" 9/16)
SINGLE PROPELLER DOUBLE PROPELLER
A
B
C
A
B
C
BT QSY250 BT QSY250-140 BT QSY250-200
A343 (13" 1/2) 373 (14" 11/16)
B250 (9" 13/16) 250 (9" 13/16)
C372 (14" 5/8) 372 (14" 5/8)
BT QSY300 BT QSY300-240 BT QSY300-300
A373 (14" 11/16) 411 (16" 3/16)
B300 (11" 13/16) 300 (11" 13/16)
C434 (17" 1/16) 434 (17" 1/16)
DOUBLE PROPELLER DOUBLE PROPELLER

QUICK®S.p.A. - Via Piangipane, 120/A - 48124 Piangipane (RAVENNA) - ITALY
Tel. [phone] - Fax [phone] - www.quickitaly.com - [e-mail]
REV 001B
BT QSY Series
BT QSY 140
BT QSY 185
BT QSY 250
BT QSY 300
Product serial number