Quickie 2 Installation and operation manual

User
Instruction
Manual &
Warranty
Quickie®Mach 2
SUPPLIER:
THIS MANUAL MUST BE GIVEN TO THE RIDER OF THIS
HAND-CYCLE.
RIDER:
BEFORE USING THIS HAND-CYCLE READ THIS ENTIRE
MANUAL AND SAVE FOR FUTURE REFERENCE.

2
QUICKIE LISTENS
Thank you for choosing a Quickie hand cycle. We want to hear your questions or
comments about this manual, the safety and reliability of your hand cycle, and the
service you receive from your Quickie supplier. Please feel free to write or call
us at the address and telephone number below:
Sunrise Medical
Customer Service Department
7477 East Dry Creek Parkway
Longmont, CO 80503
[phone]
Be sure to return your warranty card, and let us know if you change your address.
This will allow us to keep you up to date with information about safety, new prod-
ucts and options to increase your use and enjoyment of this hand cycle. You will
also receive a free subscription to Quickie Chronicles, a newsletter just for Quickie
users. If you lose your warranty card, call or write and we will gladly send you a
new one.
FOR ANSWERS TO YOUR QUESTIONS
Your authorized Quickie supplier knows your hand cycle best, and can answer
most of your questions about chair safety,use and maintenance. For future
reference,fill in the following:
Quickie Supplier: ______________________________________________________________________
Address: ______________________________________________________________________________
______________________________________________________________________________________
Telephone: ____________________________________________________________________________
Serial #: _____________________________________ Date/Purchased: ________________________
1. INTRODUCTION II. TABLE OF CONTENTS
1. INTRODUCTION .............................................................................. 2
11. TABLE OF CONTENTS .................................................................. 3
III. YOUR HAND-CYCLE AND ITS PARTS ................................ 5
IV. NOTICE ................................................................................................ 6
V. RIDING SAFELY - READ BEFORE USE.................................. 7
a. Before You Ride .................................................................................. 7
b. Proper Fit .............................................................................................. 7
c. Pre-Ride Checklist .............................................................................. 7
VI. WARNINGS FOR SAFE USE........................................................ 9
a. Always Wear a Helmet ...................................................................... 9
b. Riding Technique .................................................................................. 9
c. Shifting .................................................................................................. 9
d. Braking .................................................................................................. 9
e. Corners .................................................................................................. 10
f. Chest Strap............................................................................................ 10
g. Handles .................................................................................................. 10
VII. SET-UP & ADJUSTMENT................................................................ 11
a. Chain Ring Pad .................................................................................... 11
b. Adjustable Seat Positioning .............................................................. 12
c. Rear Wheel Installation ...................................................................... 12
d. Footrest ................................................................................................ 13
e.Tow Bar .................................................................................................. 13
VIII. TROUBLESHOOTING .................................................................... 17
IX. MAINTENANCE.................................................................................. 18
X. QUICKIE LIMITED WARRANTY .............................................. 20
3

4
III. YOUR HAND-CYCLE AND ITS PARTS
1. Backrest
2. Rear wheel
3. Spoke rim
4. Quick-release axle
5. Cushion
6. Seat adjustment lever
7. Angle-adjustable footrest
8. Toe straps
9. Main frame
10. Compensator
11. Front wheel fork
12. Chain guard
13. Handles
14. Brake cable
15. Head set
16. Chain
17. Guide pulley wheel fork
18. Front wheel
19. Cog set
20. Lower derailleur
Shadow Mach 2
1
2
3
4
56
7
8
9
10
11
12
13
14
15
16
17
18
19
Gears
7 speed
3 speed
Hand-Crank Height
Std (19"-21 1/2")
Opt - short (16"-17 1/2")
Frame Length
Std, short
Colors
Blue, black, red, midnight purple, teal,
pearl pink, lavender, forest green,
burgundy, yellow, blue green, candy
teal, candy razzberry, candy purple
Custom splatters: black, teal chase,
purple chase
Handles
Std - vertical (1 3/8" diameter)
Opt - vertical small (1 1/4" diame-
ter), horizontal, easy power quad,
handle position: row, crank
Frame Dimensions
Seat width: 13"-20"
Seat height: 20 1/2", 22 1/2"
Adjustable seat depth: 12"-16"
Cushion 2" or 3"
Backrest
Std - fixed
Opt - folding
Back height: 14", 17", 20"
Footrest
Angle-adjustable, toe straps
Extension tubes: short, standard
Front Wheels
Type: spoke
Sizes: 24", 26"
Tire type: Black pneumatic 24",
black pneumatic (Fat Boys) 26",
high-performance clincher, tire
sealer (no flats)
Rear Wheels
Type: mag, spoke
Size: 24", 26"
Tire type: Black pneumatic 24",
black pneumatic (Fat Boys) 26",
high-performance clincher, tire
sealer (no flats)
Axles
Std - threaded
Opt - quick-release
All features may not be available in
conjunction with another hand-cycle
feature.Please consult your authorized
Quickie Sports Center for more information.
Your authorized Quickie Sports Center can
also provide you with more information on
Quickie accessories and Quickie clothing.
5
III. YOUR HAND-CYCLE AND ITS PARTS
20

6
A. CHOOSE THE RIGHT CHAIR & SAFETY OPTIONS
In each of the sections that follow you will find important instructions for your
safety.The words warning and caution alert you to specific risks of personal
injury or property damage.They mean as follows:
A hazard or unsafe practice that may cause severe injury or death to you or to
other persons.
A hazard or unsafe practice that may cause damage to this hand-cycle or to
other property.
IV. NOTICE
s
!WARNINGS
s
!CAUTION
7
A.BEFORE YOU RIDE
The Shadow Mach 2 has the potential to help you become more mobile and
physically fit. Because the Shadow Mach 2 will give you an aerobic workout, we
strongly advise that you check with your physician before starting to ride.They
can advise you, and give approval for your intended exercise level and duration.
B. PROPER FIT
For proper function as well as safety the Shadow Mach 2 must be adjusted for
your body. Here are some guidelines for proper fit.
1. Legs and Feet
Your feet should be able to rest on the footplates.The adjustable straps should
be used to hold your feet in place while you ride. For safety, feet should always
be kept within the confines of the footplates.When seated in the Shadow Mach
2, your legs should not rub against any portion of the frame work or have too
much free movement that might change the center of balance in a turn.
2. Seating
The Shadow Mach 2 seat width should be the same as your present wheelchair
width.The backs of your knees should be clear of the front of the seat as well.
Your seat depth can be adjusted from 12”-16” in one inch increments.
3. Head Assembly Height
The minimum clearance between your knees and the crank arms is 1”. If the
distance is less than 1”, it must be raised before your first ride.
4. Arm Reach
After transferring into the Shadow Mach 2, you should slide the seat forward
so when your hands are in the furthest away position they still have a slight
bend in the elbows, about 10o. Lower levels,T-8 or less, may want the seat back
a little so they can use some body movement. All users who lack abdominal
muscles should use the chest strap for better balance while riding as well as
consistent stopping and more power on inclines.
5. Footrest Adjustment
The position of the footplates can be adjusted fore and aft by removing the
bolts and adjusting the clamps.The height of the footrest can also be changed
by removing the two bolts that attach the footrest extension tubes to the main
frame.When making these adjustments be careful to leave clearance for turn-
ing the front wheel.
V. RIDING SAFELY - READ BEFORE USE
The lowest point of the footrest should be at least 2 1/2” between the
ground and underside of the footrest.
s
!WARNINGS
s
!WARNINGS
All users who lack abdominal muscles should always use the chest strap.
It provides better balance while riding as well as consistent stopping and
more power on inclines.

8
C. PRE-RIDE CHECKLIST
For proper function as well as safety, the Shadow Mach 2 must be adjusted for
your body. Here are some guidelines for proper fit.
1. Wheels
Tires should be inflated to pressure listed on side walls. Low pressure may
result in a pinch flat or loss of control while riding. Rims should run straight
and true, with spokes having even tensions with no loose spokes. Quick-release
rear axles should be fully inserted with the quick-release pin in locked position.
Front axle nut should be tight with wheel centered in fork.
2. Headset
Push/pull on the front wheel.There should be no “play” felt. Push the front
wheel side to side, it should move freely and stop near center.
3. Seat & Slide Rails
Inspect seat and slide rail mounting bolts.A total of eight nylock nuts hold the
seat to the slide rails and the slide rails to the frame. Rocking the seat should
not produce any play at these connections.
4. Shifting
Do not shift while pedaling. Make sure you can easily shift through all gears. If
you cannot shift into all of the gears, then the cables may need to be adjusted.
5. Brakes
To activate the brake rotate handles in reverse direction. Remember to stop
pedaling when your hands are close to your chest - begin braking from this
point.
Important Note: Check for any slack in the brake cable. The brake cable should not have
any slack.
V. RIDING SAFELY - READ BEFORE USE
9
RULES OF THE ROAD
Know the rules of the road before you go out riding. Laws can vary from state to
state so contact your local highway department for more information. Many local
bicycle clubs offer bicycle safety courses.
A.ALWAYS WEAR A HELMET
Whether going down the street or out all day, a helmet is essential to your
safety.We recommend those that meet SNELL or ANSI testing standard.
B. RIDING TECHNIQUE
Start out riding slowly on a level surface.As you turn, lean into the turn.That
is, lean in the same direction that you are turning. Remember, it will take some
time to feel comfortable on the Shadow Mach 2. During this time, ride on
streets with little traffic, on sidewalks (watch out for steeply-slanted drive-
ways), or in parks. If you feel uncomfortable, or lose confidence, stop and start
again after a rest.
Carry water when you are on a longer ride and take frequent water breaks.
Your body is losing fluids while you exercise. It is essential that you replace
them as you go along.A good rule of thumb is to drink before you are thirsty.
Ride often, starting with shorter trips and, as your endurance builds, ride for
longer periods of time.Don’t get discouraged. Learning plateaus or times of no
progress are common when learning a complicated new skill. Keep riding and
you will soon be covering miles at a time. Sometimes, keeping a log of your
time and distance helps get through a “slump”.
C. SHIFTING
The multiple gearing allows you to maintain a good pedaling cadence of up to
70 to 80 revolutions per minute.This will put less strain on your muscles and
improve your efficiency as well. Anticipate your shifts when coming to hills
and stops, trying to shift while under extreme pedal pressure is difficult at
best and can cause premature wear.
D. BRAKING
Pedaling in a reverse direction will apply the stock hub brake. Only a light to
medium pressure is necessary. Find the handle position that gives you the best
balance while applying the brake.The chest strap will help your balance when
applying the brake. A good position to begin braking is when your hands are
closest to your chest.
VI. WARNINGS FOR SAFE USE

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1. Second Locking Brake
The brake lever comes equipped with a button that locks the brake.
Note: Do not try to use button while in motion.
a. Once stopped depress the brake lever, until you can press the button,
while holding button release brake lever.
b. To release brake, push and release brake lever.
E. CORNERS
Three-wheeled vehicles are inherently unstable in turns.Turns must be
approached with extreme care. Driveways and even the smallest dropoffs
must be approached straight on. In short, follow the same rules you do for
your wheelchair, but be even more diligent because of the higher speeds.
F. CHEST STRAP
A chest strap is recommended for quads and paras,T-8 and above, for safety as
well as performance.Also the chest strap helps maintain balance when applying
the brakes.The chest strap is available in 4” or 2” widths.
G. HANDLES
C6 and C7 quads with some hand use and flexion should use the “Quad Easy
Power” handles.
VI. WARNINGS FOR SAFE USE
s
!
11
A. CHAIN RING PAD
The Shadow Mach 2 is packaged and shipped with the chair guard pad
separate to avoid shipping damage.
1. Installation
a. Clean and dry the mounting surface of the chain guard carefully.
b. Expose the pad adhesive by removing the backing, peeling it from one end.
c. Position the pad so it is centered between the edges of the guard and
extends from rear to front.
d. Apply moderate pressure along the entire length using your thumb and
fingers to ensure complete contact of the adhesive with the guard.
e. Using scissors, cut any excess pad material from the ends.
VII. SET UP & ADJUSTMENT
Foam Pad
Chain Guard
Front -
Cut Pad Here

B. ADJUSTABLE SEAT POSITIONING
1. Adjustment
a. While seated in the Shadow Mach 2,
with your right hand hold onto the
main frame tube (A).
b. With your left hand pull the seat
adjustment lever (B) outward.
c. Adjust the seat forward or rearward.
Note: Slide the seat forward so when your arms
are fully extended they still have a slight bend in
the elbows, about 10 degrees. Lower levels,T-8 or
less, may want the seat back a little so they can use
some body movement.
C. REAR WHEELS INSTALLATION
1. Threaded
a. Remove threaded axles, axle nuts and
washers from plastic bag.
b. Insert threaded axle (C) and washer
into frame (D) and tighten.
c. Slide rear axle wheel (E) onto thread-
ed axle.
d. Insert the axle nut (F) and tighten
until all play is removed.
e. Repeat on opposite side.
2. Quick-Release (Optional)
a. Depress the quick-release button (A)
on the axle.
b. Slide it into the axle sleeve (B) until
it locks.
An unlocked axle may come off during
use, resulting in a fall and severe injury
to you.
Never use the hand-cycle unless you
are sure the quick-release axles are
locked.
When locked, the outside quick-
release buttons will pop out to their
fully extended position.
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VII. SET UP & ADJUSTMENT
13
D. FOOTREST
1. Height-Adjustment
a. Remove bolts attaching the footrest
to the main frame tube.
b. Reposition footrest extension tube up
or down on main frame tube using
pre-drilled holes.
c. Replace bolts and retighten.
The lowest point of the footrest should
be at least 2 1/2" between the ground
and underside of the footrest.
2. Angle-Adjustment
a. Loosen flat socket head cap screws
located on top of footplate.
b. Rotate footplate to desired angle.
c. Retighten bolts.
d. Repeat on other side.
Note: Be careful to leave enough clearance to
turn the front wheel.
E. TOW BAR (Optional)
The Shadow Mach 2 wheelchair tow bar
has been designed to work with most
wheelchairs. Your front casters will be
held off the ground by two clips (A) sup-
porting the caster axles. Minimum clear-
ance for the tow bar to work between
caster fork and wheel is 1/8".
Important Note: Caster forks that extend too
far below wheel axle may interfere with the tow
bar clip. Read through all instructions before
mounting the tow bar to the Shadow Mach 2.
It will be necessary to make a few minor adjust-
ments to the tow bar to fit your wheelchair.
VII. SET UP & ADJUSTMENT
s
!WARNINGS
s
!WARNINGS
B
A
F
E
CD
B
A

VII. SET UP & ADJUSTMENT
1. Parts Included For Tow Bar
• 1 - 3/8x1" hex bolt
• 1 - 3/8 stainless steel washer
• 1 - cross tube assembly
• 1 - drop tube assembly
2. Tools Required
• Socket wrench with 3" or longer
extension
• 9/16" socket
• Crescent wrench
• 7/16" wrench
Never tow a wheelchair if it is occupied
or transporting a load.
3. Installation - Receiver Unit
a. Slide the 3/8" washer onto the 3/8"
bolt and insert into the receiver so
that it extends out of the receiver's
hole.
b. Using a 9/16" socket, thread the bolt
into the nut on the end of the
Shadow Mach 2 main tube.
c. Place the crescent wrench on the sides
of receiver (nearest Shadow Mach 2
frame) while tightening the 3/8" bolt
securely to keep receiver from rotating.
d. Install the receiver unit so that the
open side is up and the sides are as
near vertical as possible.
4. AdjustingTow Bar toYourWheelchair
a. Transfer out of your chair for this
adjustment
b. With your casters in the rearward
position adjust the width of the tow
bar clips to support the inner axle of
the caster wheels.
Note: Make sure to keep the left and right clip
the same distance from center.
VII. SET UP & ADJUSTMENT
5. Adjusting the Bungee Cords
The bungee will need a knot tied along its
length to supply correct tension to the
forks.
a. Place both wheel axles in tow bar
clips (A).
b. Pull the bungee upward to inspect.
The bottom of the knot should be
2 1/2" to 3" from the bungee's resting
location over the caster housing.
c. Tie the knot loosely at first and check
for the 2 1/2". Check that enough
tension is applied downward to hold
the wheel in the clip.
d. When correctly adjusted, pull the
knot tight.
e. Repeat on the other side's bungee.
Important Note: The loop above the knot it
used for installing and removing the bungee.
CAUTION: Failure to put enough tension on
the bungee cords may result in damage to
your wheelchair.
f. Remove tow bar from chair.
g. Slide cross tube assembly into drop
tube assembly until the detente pin
clicks into first hole.
h. Check pivot tension - this has been
adjusted to rotate but hold its posi-
tion. Check this periodically. It helps
the wheelchair follow in a straight line.
Note: Over-tightening this bolt will crush tube or
break plastic tube cradles.
i. Install completed tow bar assembly
into the receiver and install the retain-
ing pin (attached to handle) through
the hole.
s
!WARNINGS
14 15
AA

17
You will need to adjust your hand-cycle from time to time for best performance
(especially if you alter the original settings). This chart gives you a first solution,
then a second and a third if needed. You may need to look farther to find the best
solution for a specific problem.
Note: To keep track of your progress, make only ONE change at a time.
Left Turn In Chair Right
Turn In Chair
Looseness In Chair Sluggish Turning Squeaks And Rattles Caster Flutter
Add a spacer washer between the plastic saddle and the caster plate
on the top of the left caster plate.
Make sure tire pressure is correct and equal in both rear tires and
front caster tires, if pneumatic.
Make sure all nuts and bolts are snug.
Make sure all spokes and nipples are tight on radial spoke wheels.
Use Tri-Flow Lubricant (Teflon
®
-based) between all modular frame
connections and parts.
Check for proper caster plate adjustment. See instructions for
caster plate adjustment.
SYMPTOMS
SOLUTIONS
Add a spacer washer between the plastic saddle and the caster plate
on the top of the right caster plate.
Add a spacer washer between the plastic saddle and the caster plate
on the bottom right caster plate retaining bolts.
Add a spacer washer between the plastic saddle and the caster plate
on the bottom right caster plate retaining bolts.
Make sure there is an equal number of camber washers on each axle
plate.
Make sure both front casters touch the ground simultaneously. If
they do not, add the proper spacers between the bottom bearing of
the caster plate and fork stem nut until they do. Make sure you
check for this problem on a flat surface.
VIII. TROUBLESHOOTINGVII. SET UP & ADJUSTMENT
16
6. Using the Tow Bar
a. After you have transferred into
the Shadow Mach 2, attach the
clips to the front forks of the
wheelchair.
b. Hook the bungee cords over the
caster housings.
c. Using the handle, lead the chair
around to the rear of the
Shadow Mach 2 and line up the
drop tube with the receiver.
d. Insert the drop tube all the way
into the receiver and insert the
retainer pin attached with the
cable through the hole in the
side of the receiver and the drop
tube until it protrudes out the
other side.
e. You are now ready to go riding.
Important Notes: After a few test rides
you may want to move the chair closer to
the back of the Shadow Mach 2. You can
adjust the length at the bottom of the drop
tube. Be sure you don't get your chair so
close that it rubs the rear wheels of the
Shadow Mach 2. Your tow bar will work
well on most surfaces including going over
speed bumps and small obstacles (hence
the reason it moves up and down). It is
not designed to use on rough roads to
carry loads.

19
C. MAINTENANCE TIPS
1. Axles and Axle Sleeves
Check axles and axle sleeves every six months to make sure they are tight.
Loose sleeves will damage the axle plate and will affect performance.
2. Tire Air Pressure
Check air pressure in pneumatic tires at least ONCE A WEEK. The wheel
locks will not grip properly if you fail to maintain the air pressure shown on
tire sidewall.
D. CLEANING
1. Paint Finish
a. Clean the paint finish with mild soap at least once a month.
b. Protect the paint with a coat of non-abrasive auto wax every three
months.
2. Axles and Moving Parts
a. Clean around axles and moving parts WEEKLY with a slightly damp
(not wet) cloth.
b. Wipe off or blow away any fluff, dust, or dirt on axles or moving parts.
Note: You do not need to grease or oil the hand-cycle.
3. Upholstery
a. Hand-wash (machine washing may damage fabric).
b. Drip-dry only. DO NOT machine dry as heat will damage fabric.
E. STORAGE TIPS
1. Store your hand-cycle in a clean, dry area. If you fail to do so, parts may
rust or corrode.
2. Before using your hand-cycle, make sure it is in proper working order.
Inspect and service all items on the "Maintenance Chart." (See p. 18)
3. If stored for more than three months, have your hand-cycle inspected by
an authorized Quickie supplier before use.
IX. MAINTENANCE
18
IX. MAINTENANCE
A. INTRODUCTION
1. Proper maintenance will improve performance and extend the useful life
of your hand-cycle.
2. Clean your hand-cycle. regularly. This will help you find loose or worn
parts and make your hand-cycle. easier to use.
3. Repair or replace loose, worn, bent or damaged parts before using this
hand-cycle.
4. To protect your investment, have all major maintenance and repair work
done by your authorized Quickie supplier.
If you fail to heed these warnings your hand-cycle may fail and cause severe
injury to the rider or others.
1. Inspect and maintain this hand-cycle strictly per chart.
2. If you detect a problem, make sure to service or repair the hand-cycle
before use.
3. At least once a year, have a complete inspection, safety check and service
of your hand-cycle made by an authorized Quickie supplier.
s
!WARNINGS!
B. MAINTENANCE CHART
Tire inflation level
Wheel locks
All fasteners for wear and tightness
Armrests
Axle and axle sleeves
Wheels, tires and spokes
Casters
Anti-tip tubes
Frame
Upholstery
Service by Authorized Supplier
CHECK...
Annually
6 Months 3 Months
Weekly

20
X. QUICKIE LIMITED WARRANTY
A.FOR TWO (2) YEARS
Quickie warrants the frame and quick-release axles of this hand-cycle against
defects in materials and workmanship for two (2) years from the date of first
consumer purchase.
B. FOR ONE (1) YEAR
We warrant all Quickie-made parts and components of this hand-cycle against
defects in materials and workmanship for one year from the date of first con-
sumer purchase.
C. LIMITATIONS
1. We do not warrant:
a. Tires and tubes, upholstery, armrests and push-handle grips.
b. Damage from neglect, misuse, or from improper installation or repair.
c. Damage from exceeding weight limit of 150 pounds.
2. This warranty is VOID if the original hand-cycle serial number tag is
removed or altered.
3. This warranty applies in the USA only. Check with your Quickie supplier
to find out if international warranties apply.
D. WHAT WE WILL DO
1. Our sole liability is to repair or replace covered parts.This is the exclusive
remedy for consequential damages.
E. WHAT YOU MUST DO
1. Obtain from us, while this warranty is in effect, prior approval for return
or repair of covered parts.
2. Return the hand-cycle or part(s), freight pre-paid, to Quickie at:
2842 Business Park Avenue, Fresno, CA 93727-1328.
3. Pay the cost of labor to repair, remove or install parts.
F. NOTICE TO CONSUMER
1. If allowed by law, this warranty is in place of any other warranty (written
or oral, express or implied, including a warranty of merchantability, or
fitness for a particular purpose).
2. This warranty gives you certain legal rights.You may also have other rights
that vary from state to state.
Record your serial number here for future reference:
________________________

Sunrise Medical, Inc.
7477 East Dry Creek Parkway • Longmont, Colorado • 80503 USA
[phone] or [phone]
in Canada [phone]
© 2007, Sunrise Medical 11.07
931129 Rev. C