Quincy Compressor QHPR Series User manual
QHPR Series
(5, 10 &15 SCFM)
Compact /Climate Control
Refrigerated Compressed Air Dryers
Instruction Manual
This manual contains important safety information and should be made available to
all personnel who operate and/or maintain this product. Carefully read this manual
before attempting to operate or perform maintenance on this equipment.
Manual No. 65107-1B
February 2009 Edition
Table of Contents
Quincy Compressor-QGB™
Standard Warranty...............................................................................................................1
Safety Precautions ...............................................................................................................2
Receiving, Unpacking and Moving......................................................................................2
Installation ...........................................................................................................................3
Instrumentation ...................................................................................................................4
Start-up & Operation...........................................................................................................5
Shutdown ............................................................................................................................5
Maintenance........................................................................................................................6
Returns to Manufacturer......................................................................................................7
Field Service Guide .............................................................................................................7
Troubleshooting ..................................................................................................................8
Technical Data...................................................................................................................10
Electrical Schematic...........................................................................................................11
Air & Refrigerant Flow Schematic......................................................................................11
QHPR Installation & Operating Instructions
STANDARD WARRANTY
QHPR Compact /Climate Control
Refrigerated Compressed Air Dryers
The manufacturer warrants the product
manufactured by it, when properly
installed, operated, applied, and
maintained in accordance with procedures
and recommendations outlined in
manufacturer’s instruction manuals, to
be free from defects in material and
workmanship for a period of one (1) year
from the date of shipment to the buyer
by the manufacturer or manufacturer’s
authorized distributor, or eighteen months
from the date of shipment from the
factory, whichever occurs first, provided
such defect is discovered and brought to
the manufacturer’s attention within the
aforesaid warranty period.
The manufacturer will repair or replace
any product or part determined to be
defective by the manufacturer within the
warranty period, provided such defect
occurred in normal service and not as
a result of misuse, abuse, neglect or
accident. Normal maintenance items
requiring routine replacement are not
warranted. The warranty covers parts and
labor for the warranty period. Repair or
replacement shall be made at the factory
or the installation site, at the sole option of
the manufacturer. Any service performed
on the product by anyone other than the
manufacturer must first be authorized by
the manufacturer.
Unauthorized service voids the warranty
and any resulting charge or subsequent
claim will not be paid.
Products repaired or replaced under
warranty shall be warranted for the
unexpired portion of the warranty applying
to the original product.
The foregoing is the exclusive remedy of
any buyer of the manufacturer’s product.
The maximum damages liability of the
manufacturer is the original purchase price
of the product or part.
THE FOREGOING WARRANTY IS
EXCLUSIVE AND IN LIEU OF ALL OTHER
WARRANTIES, WHETHER WRITTEN,
ORAL, OR STATUTORY, AND IS
EXPRESSED IN LIEU OF THE IMPLIED
WARRANTY OF MERCHANTABILITY AND
THE IMPLIED WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE. THE
MANUFACTURER SHALL NOT BE LIABLE
FOR LOSS OR DAMAGE BY REASON
OF STRICT LIABILITY IN TORT OR ITS
NEGLIGENCE IN WHATEVER MANNER
INCLUDING DESIGN, MANUFACTURE OR
INSPECTION OF THE EQUIPMENT OR ITS
FAILURE TO DISCOVER, REPORT, REPAIR,
OR MODIFY LATENT DEFECTS INHERENT
THEREIN.
THE MANUFACTURER, HIS
REPRESENTATIVE OR DISTRIBUTOR
SHALL NOT BE LIABLE FOR LOSS OF
USE OF THE PRODUCT OR OTHER
INCIDENTAL OR CONSEQUENTIAL
COSTS, EXPENSES, OR DAMAGES
INCURRED BY THE BUYER, WHETHER
ARISING FROM BREACH OF WARRANTY,
NEGLIGENCE OR STRICT LIABILITY IN
TORT.
The manufacturer does not warrant any
product, part, material, component, or
accessory manufactured by others and sold
or supplied in connection with the sale of
manufacturer’s products.
Quincy Compressor-
QHPR Series Dryers
1
QHPR Installation & Operating Instructions
Safety Precautions
Pressurized Devices
This equipment is a pressure containing
device.
• Do not exceed maximum operating
pressure as shown on equipment serial
number tag.
• Make sure equipment is depressurized
before working on or disassembling it
for service.
Electrical
This equipment requires electricity to
operate.
• Install equipment in compliance with all
applicable electrical codes.
• Standard equipment is supplied with
electrical enclosures not intended for
installation in hazardous environments.
• Disconnect power supply to equipment
when performing any electrical service
work.
Breathing Air
• Air treated by this equipment may not
be suitable for breathing without further
purification.
Refer to applicable standards and
specifications for the requirements for
breathing quality air.
Receiving, Unpacking and Moving
Receiving
This shipment has been thoroughly
checked, packed and inspected before
leaving our plant. It was received in
good condition by the carrier and was so
acknowledged.
Check for visible loss or damage. If
this shipment shows evidence of loss or
damage at time of delivery to you, insist
that a notation of this loss or damage
be made on the delivery receipt by the
carrier’s agent.
Unpacking
Check for Concealed Loss or Damage.
When a shipment has been delivered to
you in apparent good order, but concealed
damage is found upon unpacking, notify
the carrier immediately and insist on his
agent inspecting the shipment. Concealed
damage claims are not our responsibility as
our terms are F.O.B. point of shipment.
Moving
In moving or transporting dryer, do not tip
dryer onto its side.
Storage
IMPORTANT: Do not store dryer in
temperatures above 130°F (54.4°C).
2 Quincy Compressor-QHPR Series Dryers
QHPR Installation & Operating Instructions
Installation
Ambient Air Temperature
Locate the dryer indoors where the
ambient air temperature will be between
40°F and 100°F. Intermittent operation
at ambient temperatures up to 113°F will
not damage the dryer but may result in a
higher dewpoint or dryer shutdown due
to high refrigerant discharge pressure (see
Field Service Guide).
Do not operate air-cooled dryers at
ambient air temperatures below 40°F.
Such operation may result in low suction
pressure, causing freeze-up.
Call your local distributor if prolonged
operation at ambient temperatures above
100°F or below 40°F is unavoidable.
Location and Clearance
Mount the dryer on a level base. Install
the dryer in a clean, well-ventilated area to
reduce fouling of the condenser coils with
dirt and dust.
Wall Mounting - Dryer may be wall
mounted by using an optional wall
mounting bracket. Clearance must be
maintained on all other sides as indicated.
LOCKING
CLIP STUD
EXISTING
INSTALLATION
NEW
INSTALLATION
DRYER
HANGER
Optional Wall Mounting Bracket
Vapors and contaminants corrosive to
copper and aluminum must not be in the
area of the dryer or air compressor intake.
Allow at least 6 inches clearance from the
front and from the condenser coil service
access. Install the dryer with the frame
level. Anchor bolts are not required.
System Arrangement
Liquid water in the inlet air will adversely
affect the performance of the dryer. Install
the dryer downstream of an aftercooler or
separator so that the temperature of the
dryer inlet air does not exceed 122°F and
the inlet air does not contain any liquid
water.
Most compressed air systems require
filters for removal of solid and liquid
contaminants. When an oil-removal filter
is used, it should be installed downstream
of the refrigerated dryer. The dryer will
remove some entrained dirt, extending the
life of the replaceable filter element. Outlet
air temperature may be 10°F to 30°F
higher than inlet air temperature. This is
normal. Consult your distributor if a lower
outlet air temperature is required.
COMPRESSOR
OIL REMOVAL
FILTER
AFTERCOOLER
AUTOMATIC DRAIN
DRYER
SEPARATOR RECEIVER
Typical Compressed Air System
Piping and Connections
Piping must be furnished by the user
unless otherwise specified. Connections
and fittings must be rated for the maximum
operating pressure given on the dryer
data plate and must be in accordance
with applicable codes. Support all piping;
do not allow the weight of any piping to
stress the dryer or filters. Inlet and outlet
shutoff valves and a bypass valve are
recommended. Piping should be at least
the size of the inlet and outlet connections
to minimize pressure drop in the air
system. See Engineering Data section for
dryer inlet and outlet connections.
Quincy Compressor-
QHPR Series Dryers
3
QHPR Installation & Operating Instructions
Removing Condensate
A separator with an automatic drain valve
is supplied with each dryer. The user must
install a separate discharge line at the drain
connection to discharge condensate to
an environmentally approved condensate
collection/disposal system. Securely anchor
drain line to prevent whipping.
If clogging of the automatic drain is a
problem, install a particulate filter before
the dryer to keep solid particles from
entering the dryer. Contact your local
distributor for the appropriate particulate
filter.
Electrical Connections
The dryer is designed to operate on the
voltage, phase and frequency listed on the
serial number tag. Reference the tag prior
to making an electrical connection. Dryers
are supplied with a cord and plug. Install in
receptacle of proper voltage.
CAUTION!
Operation of dryers with improper line
voltage constitutes misuse and could
affect the dryer warranty.
Instrumentation
ON/OFF Switch
QHPR dryers are equipped with an ON/
OFF switch on the front panel. A light
signals when the dryer is on.
Condensate Drain Valve
A float operated drain housed in a
metal bowl will automatically drain the
condensate on all QHPR model dryers.
4 Quincy Compressor-QHPR Series Dryers
QHPR Installation & Operating Instructions
Start-up & Operation
Follow the procedure below to start your
dryer. Failure to follow the prescribed start-
up procedure will invalidate the warranty.
If problems arise during start-up, call your
distributor.
NOTICE!
Refer to Serial Number Tag for dryer
operating capacity. Do not exceed
recommended capacity.
NOTICE!
Drain connections must be made
before the dryer can be operated. The
dryers are fully automatic and require
no auxiliary controls.
1. Connect inlet and outlet lines to the
dryer. Reference dryer indentations
and instruction tag for appropriate
inlet and outlet connections.
2. Route drain connections to a
condensate separator or approved
collection point.
3. Turn the on/off switch to on. Double
check connections.
4. After the dryer has been running for
30 minutes:
a. Check that on/off lighted
switch is glowing. If light is
not glowing, unplug unit and
refer to Field Service Guide for
additional information or call
your local distributor.
b. Confirm that condensate is
discharging from the drain. This
can only be done when there is
air flow through the dryer.
Reference Serial Number Tag for
appropriate power requirement/connection
rating. Make other dryer connections prior
to connecting power source.
The dryer is designed to run continuously.
Let the dryer run even when the demand
for compressed air is interrupted; the dryer
will not freeze up.
Operating Check Points
1. Power light is on, light is illuminated
2. Condensate is discharging properly
Shutdown
When the dryer must be shutdown for
maintenance or other reasons, use the
following procedure:
1. Turn the power on/off switch to off.
2. Disconnect the main power supply.
If mechanical repairs are to be made or
service is performed, vent the internal
pressure of the dryer to atmospheric
pressure. Restart the dryer according to the
start-up instructions.
Disconnect power supply and depressurize
dryer before servicing. Dismantling
or working on any component of the
compressed air system under pressure
may cause equipment failure and serious
personal injury.
Quincy Compressor-
QHPR Series Dryers
5
QHPR Installation & Operating Instructions
Maintenance
QHPR dryers require little maintenance
for satisfactory operation. Good dryer
performance can be expected if the
following routine maintenance steps are
taken.
Daily Maintenance
Check the separator for condensate
discharge. If no discharge is evident,
depressurize, dismantle and clean
separator housing with mild soap and
water. Discard the automatic float drain
and replace.
Monthly Maintenance
Inspect the condenser coils. Remove
accumulated dust and dirt with a soft
brush or with air from an OSHA approved
compressed air nozzle that limits the
discharge pressure to 30 psig.
General
For continued good performance of your
refrigerated dryer, all refrigeration system
maintenance should be performed by a
competent refrigeration mechanic.
NOTICE!
Before corrective maintenance is done
during the warranty period, call your
local distributor and proceed according
to instructions. Refer to the warranty
for limits of your coverage.
Maintenance Parts List
Item QHPR-5/10 QHPR-15
On/Off SwItcH 3245021 3245021
flOat DRaIn KIt 3090900 3090900
6 Quincy Compressor-QHPR Series Dryers
QHPR Installation & Operating Instructions
Returns to Manufacturer
If the dryer or a component of the dryer
must be returned to the manufacturer,
first call your local distributor for a return
authorization number and shipping
address. Your distributor will inform you
whether the dryer or only a component
must be returned. Mark the package with
the return authorization number and ship
freight prepaid as directed by your local
distributor.
Field Service Guide
Problems most frequently encountered
with refrigerated dryers are water
downstream of the dryer and excessive
pressure drop. Most causes can be
identified and remedied by following this
guide.
Closed refrigeration systems are potentially
dangerous. Work on the refrigeration
system must be done only by a competent
refrigeration mechanic.
Do not release fluorocarbon refrigerants to
the atmosphere. All refrigerants must be
recovered per EPA requirements.
Do not smoke when a refrigeration leak
is suspected. Burning materials may
decompose refrigerants, forming a toxic
gas or acids that may cause serious injury
and property damage.
Before dismantling any part of the dryer or
compressed air system, completely vent
the internal pressure to the atmosphere.
Quincy Compressor-
QHPR Series Dryers
7
Appendix A - Troubleshooting
Symptoms:
Nodischarge from
separator draiN trap
dryer iNlet air temperature
too high
refrigeraNt compressor
stopped
Possible Causes:
failure of draiN trap
aftercooler malfuNctioN
leak iN refrigeraNt system
compressor overheated
compressor burNed out
iNlet air temperature too
high
excessive airflow
coNdeNser fouled or
clogged
high ambieNt temperature
improper adjustmeNt of
expaNsioN valve
Remedy:
replace float mechaNism.
check aftercooler discharge
temperature aNd reduce
to dryer desigN coNditioN
(122°f max).
coNsult local distributor.
turN dryer off, wait 30
miNutes; turN dryer oN.
(motor thermostat self-
startiNg.)
coNsult local distributor.
reduce aftercooler
discharge temperature to
desigN coNditioNs.
check airflow & system
capacity.
reduce airflow or resize aNd
replace system.
cleaN coNdeNser.
veNtilate area.
coNsult factory.
Problem: Water Downstream of Dryer
8 Quincy Compressor-QHPR Series Dryers
Appendix A - Troubleshooting
Problem: High Pressure Drop
Symptoms:
low outlet pressure
Possible causes:
dryer uNdersized (may cause
water dowNstream of dryer)
blocked separator
dryer freeziNg up
Remedy:
check airflow aNd dryer
capacity.
reduce airflow or resize aNd
replace dryer.
dismaNtle & cleaN or
replace separator.
coNsult local distributor.
Quincy Compressor-
QHPR Series Dryers
9
Appendix B - Technical Data
Scfm 10 15
specificatioNs
rated capacitya- (scfm) 10 15
iNlet /outlet coNNectioNs - (iNches) 3/8 3/8
dimeNsioNs
height - (iNches) 15.4 15.4
leNgth - (iNches) 12.6 12.6
width - (iNches) 12.6 12.6
power supply - (v/ph/hz) 115/1/60 115/1/60
refrigeraNt compressor ratiNg - (hp) 1/8 1/7
iNput power - (kw) 0.21 0.24
refrigeraNt typebr-134a r-134a
miNimum/maximum operatiNg coNditioNs
miN/max iNlet air pressure (compressed air at
iNlet to dryer)
30 - 250 psig 30 - 250 psig
miN/max iNlet air temperature (compressed
air at iNlet to dryer)
40°f - 122°f 40°f - 122°f
miN/max ambieNt temperature 40°f - 113°f 40°f - 113°f
aratiNg coNditioNs are 100°f iNlet temperature, 100 psig iNlet pressure, 100% iNlet relative
humidity, 100°f ambieNt temperature @ 60hz. per cagi adf-100
brefer to dryer data plate for refrigeraNt charge.
10 Quincy Compressor-QHPR Series Dryers
Appendix B - Technical Data
Electrical Schematic
ON/OFF SWITCH
WITH RUNNING LAMP
R
2 5
6
PTC STARTER
SM
COMP.
1PH
C
OVERLOAD
PROTECTOR
Air & Refrigerant Flow Schematic
HEAT EXCHANGER
REHEATER
AUX. CONDENSER
AIR OUTLET
SEPARATOR
EVAPORATOR
CHILLER
DRAIN
OUTLET
AIR INLET
LIQUID RECEIVER/
FILTER DRYER
REFRIGERANT
COMPRESSOR
CONSTANT PRESSURE
EXPANSION VALVE
Quincy Compressor-
QHPR Series Dryers
11
Standard termS and ConditionS
QuinCy CompreSSor and ortman Fluid power diviSionS
TITLE & LIEN RIGHTS: The equipment shall remain personal property, regardless of how affixed to any
realty or structure. Until the price (including any notes given therefore) of the equipment has been fully
paid in cash, Seller shall, in the event of Buyer’s default, have the right to repossess such equipment.
PATENT INFRINGEMENT: If properly notified and given an opportunity to do so with friendly assistance,
Seller will defend Buyer and the ultimate user of the equipment from any actual or alleged infringement of
any published United States patent by the equipment or any part thereof furnished pursuant hereto (other
than parts of special design, construction, or manufacture specified by and originating with Buyer), and will
pay all damages and costs awarded by competent court in any suit thus defended or of which it may have
had notice and opportunity to defend as aforesaid.
STANDARD WARRANTY: Seller warrants that products of its own manufacture will be free from defects
in workmanship and materials under normal use and service for the period specified in the product
instruction manual. Warranty for service parts will be ninety (90) days from date of factory shipment.
Electric Motors, gasoline and diesel engines, electrical apparatus and all other accessories, components
and parts not manufactured by Seller are warranted only to the extent of the original manufacturer’s
warranty.
Notice of the alleged defect must be given to the Seller, in writing with all identifying details including
serial number, type of equipment and date of purchase within thirty (30) days of the discovery of the same
during the warranty period.
Seller’s sole obligation on this warranty shall be, at its option, to repair or replace or refund the purchase
price of any product or part thereof which proves to be defective. If requested by Seller, such product or
part thereof must be promptly returned to seller, freight prepaid, for inspection.
Seller warrants repaired or replaced parts of its own manufacture against defects in materials and
workmanship under normal use and service for ninety (90) days or for the remainder of the warranty on the
product being repaired.
This warranty shall not apply and Seller shall not be responsible or liable for:
(a) Consequential, collateral or special losses or damages;
(b) Equipment conditions caused by fair wear and tear, abnormal conditions of use, accident, neglect
or misuse of equipment, improper storage or damage resulting during shipping;
(c) Deviation from operating instructions, specifications or other special terms of sale;
(d) Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by
person(s) other than Seller or Seller’s authorized service station.
In no event shall Seller be liable for any claims whether arising from breach of contract or warranty or
claims of negligence or negligent manufacture in excess of the purchase price.
THIS WARRANTY IS THE SOLE WARRANTY OF SELLERS AND ANY OTHER WARRANTIES,
WHETHER EXPRESS OR IMPLIED IN LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE HEREBY SPECIFICALLY EXCLUDED.
LIABILITY LIMITATIONS: Under no circumstances shall the Seller have any liability for liquidated damages
or for collateral, consequential or special damages or for loss of profits, or for actual losses or for loss of
production or progress of construction, whether resulting from delays in delivery or performance, breach of
warranty, negligent manufacture or otherwise.
ENVIRONMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the
factory, Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local
laws and regulations concerning occupational health and safety and pollution. However, in the installation
and operation of the equipment and other matters over which the seller has no control, the Seller assumes
no responsibility for compliance with those laws and regulations, whether by the way of indemnity,
warranty or otherwise.
12 Quincy Compressor-QHPR Series Dryers
Standard termS and ConditionS
QuinCy CompreSSor and ortman Fluid power diviSionS
LEGAL EFFECT: Except as expressly otherwise agreed to in writing by an authorized representative of
Seller, the following terms and conditions shall apply to and form a part of this order and any additional
and/or different terms of Buyer’s purchase order or other form of acceptance are rejected in advance and
shall not become a part of this order.
The rights of Buyer hereunder shall be neither assignable nor transferable except with the written consent
of Seller.
This order may not be canceled or altered except with the written consent of Seller and upon terms which
will indemnify Seller against all loss occasioned thereby. All additional costs incurred by Seller due to
changes in design or specifications, modification of this order or revision of product must be paid for by
Buyer.
In addition to the rights and remedies conferred upon Seller by this order, Seller shall have all rights and
remedies conferred at law and in equity and shall not be required to proceed with the performance of this
order if Buyer is in default in the performance of such order or of any other contract or order with seller.
TERMS OF PAYMENT: Unless otherwise specified in the order acknowledgment, the terms of payment shall
be net cash within thirty (30) days after shipment. These terms shall apply to partial as well as complete
shipments. If any proceeding be initiated by or against Buyer under any bankruptcy or insolvency law, or
in the judgment of Seller the financial condition of Buyer, at the time the equipment is ready for shipment,
does not justify the terms of payment specified, Seller reserves the right to require full payment in cash
prior to making shipment. If such payment is not received within fifteen (15) days after notification of
readiness for shipment, Seller may cancel the order as to any unshipped item and require payment of its
reasonable cancellation charges.
If Buyer delays shipment, payments based on date of shipment shall become due as of the date when
ready for shipment. If Buyer delays completion of manufacture, Seller may elect to require payment
according to percentage of completion. Equipment held for Buyer shall be at Buyer’s risk and storage
charges may be applied at the discretion of Seller.
Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set
by law, such interest shall be eighteen percent (18%). Buyer shall pay all cost and expenses, including
reasonable attorney’s fees, incurred in collecting the same, and no claim, except claims within Seller’s
warranty of material or workmanship, as stated below, will be recognized unless delivered in writing to
Seller within thirty (30) days after date of shipment.
TAXES: All prices exclude present and future sales, use, occupation, license, excise, and other taxes
in respect of manufacture, sales or delivery, all of which shall be paid by Buyer unless included in the
purchase price at the proper rate or a proper exemption certificate is furnished.
ACCEPTANCE: All offers to purchase, quotations and contracts of sales are subject to final acceptance by
an authorized representative at Seller’s plant.
DELIVERY: Except as otherwise specified in this quotation, delivery will be F. O. B. point of shipment. In
the absence of exact shipping instruction, Seller will use its discretion regarding best means of insured
shipment. No liability will be accepted by Seller for so doing. All transportation charges are at Buyer’s
expense. Time of delivery is an estimate only and is based upon the receipt of all information and
necessary approvals. The shipping schedule shall not be construed to limit seller in making commitments
for materials or in fabricating articles under this order in accordance with Seller’s normal and reasonable
production schedules.
Seller shall in no event be liable for delays caused by fires, acts of God, strikes, labor difficulties, acts of
governmental or military authorities, delays in transportation or procuring materials, or causes of any kind
beyond Seller’s control. No provision for liquidated damages for any cause shall apply under this order.
Buyer shall accept delivery within thirty (30) days after receipt of notification of readiness for shipment.
Claims for shortages will be deemed to have been waived if not made in writing within ten (10) days after
the receipt of the material in respect of which any such shortage is claimed. Seller is not responsible for
loss or damage in transit after having received “In Good Order” receipt from the carrier. All claims for loss
or damage in transit should be made to the carrier.
Quincy Compressor-
QHPR Series Dryers
13
Notes
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2009 Quincy Compressor
All Rights Reserved. Litho in U.S.A.
Dryer Department: 724.746.1100
SPXDocument #: 5003991
E-mail: info@quincycompressor.com
Website: quincycompressor.com
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