Racine Railroad Products 910198 User manual

Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403
Phone: [phone] ▪ Fax: [phone]
Email: [e-mail] ▪ racinerailroad.com
Tie Tamper
910198
Operating Manual

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Tie Tamper
910198
Record of Changes
Rev No.
Date
Description of Changes
Rev 1 7.2019 Initial release.
Rev 1.1 11.2019 Update Service Parts List

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Table of Contents
Section 1: Overview and Safety .................................................................................................................... 4
Tie Tamper Overview.................................................................................................................................... 4
Warranty Terms and Conditions ................................................................................................................... 4
Safety Information ......................................................................................................................................... 5
Safety Terms ............................................................................................................................................. 5
Machine Use and Safety Precautions ....................................................................................................... 6
Section 2: Specifications and Installation...................................................................................................... 7
Specifications ................................................................................................................................................ 7
Sound Power and Vibration Declaration ................................................................................................... 7
Hose Requirements ...................................................................................................................................... 8
Hose Types ............................................................................................................................................... 8
Tool to Hydraulic Circuit Hose Recommendations.................................................................................... 9
HTMA / EHTMA Requirements................................................................................................................ 10
EHTMA Hydraulic System Requirements ............................................................................................ 11
Hydraulic Fluid Recommendation ........................................................................................................... 11
Tool Bit Installation ...................................................................................................................................... 12
Tool Connecting Procedures ...................................................................................................................... 12
Disconnecting Hoses............................................................................................................................... 13
Section 3: Tool Operation ........................................................................................................................... 13
Cold Weather Operation.......................................................................................................................... 13
Section 4: Maintenance............................................................................................................................... 14
Troubleshooting Guide .............................................................................................................................. 14
Charging the Accumulator........................................................................................................................... 15
Charge Location................................................................................................................................... 16
Testing the Accumulator Pressure .......................................................................................................... 16
Section 5: Service Support.......................................................................................................................... 17
Tie Tamper Parts and Assembly................................................................................................................. 18
Tie Tamper Parts List .............................................................................................................................. 19
Seal Kit Parts List .................................................................................................................................... 20

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Section 1: Overview and Safety
Tie Tamper Overview
Racine Railroad Products designs and manufactures equipment primarily for the repair and new
construction of rail and railroad tie track maintenance.
Our product line focuses on rail fastening application/removal/adjustment equipment, other tie material
(OTM) reclamation, wood and concrete railway tie repair, and tie plate handling/distribution.
The Tie Tamper will provide safe and dependable service if operated in accordance with the instructions
given in this manual. Read and understand this manual and any stickers and tags attached to the tool and
hose before operation. Failure to do so could result in personal injury or equipment damage.
Warranty Terms and Conditions
Warranty Period
Each new machine and new parts of our manufacture are warranted against defects in material and
workmanship for one year from the date of shipment from our factory.
When contacting customer service for factory parts, service or warranty support please provide the:
•Racine Railroad Products Model
•Serial Number
•Any locally assigned identification
Vendor Parts Warranty Period
Other equipment and parts used, but not manufactured by Racine Railroad Products, Inc., are covered
directly by the manufacturer's warranty for their products.
Warranty Parts and Service
We will repair or replace, without charge, F.O.B. factory, Racine, Wisconsin, USA, any part Racine
Railroad Products manufactures which is proven to be defective during the warranty period.
Material claimed defective must be returned, if requested, to the factory within 30 days from the date of
the claim for replacement. Ordinary wear and tear, abuse, misuse and neglect are not covered by this
warranty. Depending upon the circumstances, we may provide technical assistance and/or technical
service support, without charge, to assist in the correction of warranty related problems.

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Non-Warranty Parts and Service
Material damaged through normal wear and tear, abuse, misuse and/or neglect are not covered by our
warranty and should be ordered directly from our Customer Service.
Note: Parts for models that are no longer in production may not be available.
Non-Warranty Parts Orders
When placing a parts order please provide the following information:
•Company Name and Billing Address
•Purchase Order Number and Issuing Authority
•Shipping Address
•Special Handling Instructions
•Contact Phone Number
•Machine Model and Serial Number
•Part Numbers and Quantities Being Ordered
Note: Please use Racine Railroad Products part numbers when ordering parts. Racine Railroad
Products part numbers are shown in the parts lists and drawings of this manual and have only
six (6) numbers.
Any part number with other than six numbers (e.g. contains alpha-numeric characters) is a Vendor Part
Number and not a Racine Railroad Products part number
Safety Information
For safe installation and operation of this equipment, carefully read and understand the contents of this
manual. Improper operation, handling, or maintenance can result in equipment damage and personal
injury.
Only trained and authorized personnel should be allowed to operate this machine. In addition, all
personnel at the worksite (gang) should be aware of the safety concerns and their individual
responsibilities prior to working this machine.
Please read and comply with all the safety precautions in this manual before operating this machine.
Your safety is at risk.
Safety Terms
DANGER indicates a hazardous operating procedure, practice, or
condition. If the hazardous situation is not avoided death or
serious injury will occur.
WARNING indicates a hazardous operating procedure, practice, or
condition. If the hazardous situation is not avoided death or
serious injury could occur.
CAUTION indicates a potentially hazardous operating procedure,
practice, or condition. If the hazardous situation is not moderate or
minor injury could occur.
Note: Indicates an essential operating procedure, practice, or
condition. No personal injury is possible.

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Machine Use and Safety Precautions
Failure to follow safety precautions when operating this equipment can
result in serious injury or death to the operator or other persons in the
area.
Observe the following precautions whenever you are operating,
working on or near this equipment.
Do not use this machine for other than its intended purpose.
Do not make any modifications without authorization or written approval from Racine Railroad Products.
Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM
parts. Using non-OEM parts may compromise the safety of the machine.
Do not wear loose clothing, jewelry, radio belts, etc., when operating, working on or near this equipment.
They can be caught in moving parts and may result in severe injury.
Do not weld, cut with an acetylene torch or hard face the tie tamper tool.
Always wear appropriate personal protective clothing when operating this equipment: e.g. Orange safety
vest, hard hat, safety glasses with side shields, hearing protection, steel-toed safety boots, leather gloves,
dust respirator, etc.
Always lift heavy objects with the knees and legs, not the arms and back.
Always keep hands, arms, feet, head, clothing, etc., out of the operating area and away from all rotating
or moving components when operating, working on or near this machine.
Always make sure that all guards, covers, belts, hoses and operating components are in good working
order and that all controls are in the appropriate position before starting the engine.
Always make sure that all safety equipment installed properly and are in good working order. Do not
operate the machine until unsafe conditions have been corrected.
Always operate in a well-ventilated area and make sure that the air filters, air filter covers, and muffler
are in good condition.
Always keep the machine clean and free of debris. Operate the machine in a safe and responsible
manner. Exercise caution when fueling, working on or near rotating or moving components, hot
components and fuel systems. Be aware of potential fire hazards and prevent sparks, exhaust, etc., from
starting fires on the machine and/or work area.
Always comply with all instructions provided on any decals or placards installed on the machine and with
any relevant amplifying information provided in this manual or other general operating procedures.
Always shut disconnect the power source and make sure that all controls are in a safe position and
install all appropriate locking and safety devices before doing any of the following:
•Lubricating
•Adjusting
•Installing Tooling
•Making Repairs
•Performing Service

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Section 2: Specifications and Installation
Specifications
Pressure Range ..................................................................................................1500-2000 psi /106-140 bar
Maximum Back Pressure ....................................................................................................... 200 psi / 14 bar
Flow Range (5-GPM Models)....................................................................................... 4-6 GPM / 15-23 LPM
Flow Range (10-GPM Models)................................................................................... 7-10 GPM / 26-38 LPM
Porting .......................................................................................................................................-8 SAE O-ring
Connect Size and Type ..................................................................... ...............3/8 in. Male Pipe Hose Ends
Connector........................................................................................................... HTMA Flush Faced Coupler
Hose Whips ....................................................................................... ........................................................ es
System Type ....................................................................EHTMA Category C/HTMA Type I - Open Center
Weight (w/Steel).......................................................................................................................... 56 lb / 25 kg
Overall Length (w/Steel)............................................................................................39.75 inches / 100.9 cm
Overall Width
.............................................................................................................14/17 inches / 35.6/44 cm3
Sound Power and Vibration Declaration
Test conducted on the Tie Tamper and operated at standard 5 GPM input.
Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels ............................................. 106 dBA
Uncertainty, Kwa, in decibels ............................................................................................... .................3 dBA
Guaranteed sound power level ............................................................................................... ..........109 dBA
Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator’s position, in decibels.... 98 dBA
Uncertainty, Kpa, in decibels ............................................................................................... .................3 dBA
Values determined according to noise test code given in ISO 15744, using the basic standard ISO3744.
Test conducted by independent notified body to comply with 2000/14/EC:2005 requirements.
Note: The sum of a measured noise emission value and its associated uncertainty represents an upper
boundary of the range of values which is likely to occur in measurements.
Declared vibration emission value in accordance with EN 12096
Measured vibration emission value: 3-Axis.............................................................................. ..... 6.3 m/sec²
Uncertainty: K................................................................................................ ................................... 1 m/sec²
Measured vibration emission value: Z-Axis ............................................................................. .........3 m/sec²
Uncertainty: K................................................................................................ .................................0.7 m/sec²
Values determined according to ISO 8662-5, ISO 5349-1,2

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Hose Requirements
It is not often necessary or advisable to use long hoses. All hoses must have an oil resistant inner surface
and an abrasion resistant outer surface. Each hose must have male pipe ends for most application.
Longer hoses can be used when necessary but can affect the operation of the tool due to resistance in
the hose.
If small diameter or long hoses are used, or if restrictive fittings are connected to the supply and return
ports, the pressure required to push the fluid through the system and back to the tank will be higher. This
will reduce tool power.
Important: Oil should always flow from the male coupler through the female coupler.
Note: The pressure increases in uncoupled hoses left in the sun. This may make them difficult to
connect. When possible after use, connect the free ends of the operating hoses together.
Hose Types
Hydraulic hose types authorized for use with the Tie Tamper are:
1. Labeled and certified non-conductive.
•This is the only hose authorized for use near electrical conductors.
•Constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement,
and weather resistant thermoplastic or synthetic rubber cover.
2. Wire braided (conductive)
•This hose is conductive and must never be used near electrical conductors.
•Constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and
weather resistant synthetic rubber cover
3. Fiber braided (not certified or labeled non-conductive)
•This hose is conductive and must never be used near electrical conductors.
•Constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement,
and weather resistant thermoplastic or synthetic rubber cover.
The rated working pressure of the hydraulic hose must be at least 175 bar (2500 psi).
All hydraulic hose must meet or exceed specifications as set forth by SAE J517.
Typical Hose Connections

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Tool to Hydraulic Circuit Hose Recommendations
The Hydraulic Hose Recommendation chart list the recommended minimum hose diameters for various
hose lengths based on gallons per minute (GPM)/ liters per minute (LPM). These recommendations are
intended to keep return line pressure (back pressure) to a minimum acceptable level to ensure maximum
tool performance.
This chart is intended to be used for hydraulic tool applications only based on RRP tool operating
requirements and should not be used for any other applications.
All hydraulic hose must have at least a rated minimum working pressure equal to the maximum hydraulic
system relief valve setting.
The rated working pressure of the hydraulic hose must be at least 2500 psi / 173 bar.
Flow Per Circuit Hose Length Use Inside Diameter Minimum Working Pressure
GPM LPM Feet Meter Inch MM PSI Bar
Certified Non-Conductive – Fiber Braided
4-9 15-34 Up to 10 Up to 3 Both 3/8 10 2250 155
Conductive Hose – Wire Braid or Fiber Braid (Do Not use near electrical conductors)
4-6 15-23 Up to 25 Up to 7.5 Both 3/8 10 2500 175
4-6 15-23 26-100 7.5-30 Both 1/2 13 2500 175
5-10.5 19-40 Up to 50 15-30 Both 5/8 16 2500 175
5-10.5 19-40 51-100 15-30 5/8 5/8 16 2500 175
5-10.5 19-40 100-300 30-90
5/8 5/8 16 2500 175
3/4 3/4 19 2500 175
10-13 38-49 up to 50 up to 15 Both 5/8 16 2500 175
10-13 38-49 51-100 15-30
Pressure 5/8 16 2500 175
Return 3/4 19 2500 175
0-13 38-49 100-200 30-60
Pressure 3/4 19 2500 175
Return 1 25.4 2500 175
13-16 49-60 up to 25 up to 8
Pressure 5/8 16 2500 175
Return 3/4 19 2500 175
13-16 49-60 26-100 8-30
Pressure 3/4 19 2500 175
Return 1 25.4 2500 175

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HTMA / EHTMA Requirements
HTMA Hydraulic System
Requirements
Type I Type II Type RR Type III
Flow range 4-6 gpm
(15-23 lpm)
7-9 gpm
(26-34 lpm)
9-10.5 gpm
(34-40 lpm)
11-13 gpm
(42-49 lpm)
Nominal operating pressure
(At the power supply outlet.)
1500 psi
(103 bar)
1500 psi
(103 bar)
1500 psi
(103 bar)
1500 psi
(103 bar)
System relief valve setting
(At the power supply outlet.)
2100-2250 psi
(145-155 bar)
2100-2250 psi
(145-155 bar)
2200-2300 psi
(152-159 bar)
2100-2250 psi
(145-155 bar)
Maximum back pressure
(At tool end of the return hose.)
250 psi
(17 bar)
250 psi
(17 bar)
250 psi
(17 bar)
250 psi
(17 bar)
Measured at maximum fluid viscosity
(At tool end of the return hose at min. operating temperature.)
400 ssu*
(82 centistokes)
400 ssu*
(82 centistokes)
400 ssu*
(82 centistokes)
400 ssu*
(82 centistokes)
Temperature:
Sufficient heat rejection capacity to
limit max. fluid temperature to: (at
min. operating temperature).
140° F
(60° C)
140° F
(60° C)
140° F
(60° C)
140° F
(60° C)
Min. cooling capacity at a
temperature difference of between
ambient and fluid temps.
3 hp
(2.24 kW)
40° F
(22° C)
5 hp
(3.73 kW)
40° F
(22° C)
6 hp
(5.22 kW)
40° F
(22° C)
7 hp
(4.47 kW)
40° F
(22° C)
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause
operator discomfort at the tool.
Filter 25 microns
25 microns 25 microns 25 microns
Minimum full-low filtration
(For cold temp. startup and max.
dirt-holding capacity.)
30 gpm
(114 lpm)
30 gpm
(114 lpm)
30 gpm
(114 lpm)
30 gpm
(114 lpm)
Hydraulic fluid petroleum based
(Premium grade, anti-wear, non-
conductive) and Viscosity (at min.
and max. operating temps.)
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
Note:When choosing a hydraulic fluid, the expected oil temperature extremes that will be experienced in
service determines the most suitable temperature viscosity characteristics. Hydraulic fluids with a
viscosity over 140 will meet the requirements over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal

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EHTMA Hydraulic System Requirements
Classification
Flow Range 3.5-4.3 gpm
3.5-4.3 gpm
4.7-5.8 gpm
(18-22 lpm)
7.1-8.7 gpm
(27-33 lpm)
9.5-11.6 gpm
(36-44 lpm)
11.8-14.5 gpm
(45-55 lpm)
Nominal Operating Pressure 1870 psi
(129 bar)
1500 psi
(103 bar)
1500 psi
(103 bar)
1500 psi
(103 bar)
1500 psi
(103 bar)
System relief valve setting
at the power supply outlet.
2495 psi
(172 bar)
2000 psi
(138 bar)
2000 psi
(138 bar)
2000 psi
(138 bar)
2000 psi
(138 bar)
Hydraulic Fluid Recommendation
Inspect hoses for cuts, crushing, leaks, or abrasion, which
may be a safety hazard or reduce fluid flows.
The following fluids work well over a wide temperature
range at startup, allow moisture to settle out, and resist
biological growth likely in cool operating hydraulic circuits.
Others that meet or exceeds the specifications of these
fluids may also be used.
Type Hydraulic fluid
Chevron Clarity AW 15032
Exxon Univis J 32
Mobil D.T.E. 13M
Gulf Harmony AW-HVI-150-32
Shell Tellus T 32
Texaco Rando HDZ 32
Union Unax AW-WR-32
Amsoil AWH 15032
Sunvis Low Pour H/032-product code 19300
Do not inspect or clean the tool while the hydraulic power source
is connected. Accidental engagement of the tool can cause
serious injury.
Always connect hoses to the tool hose couplers before energizing
the hydraulic power source. Be sure all hose connections are tight
and are in good condition.
Do not operate the tool at oil temperatures above 140°F/60°C.
Operation at higher temperatures can cause higher than normal
temperatures at the tool which can result in operator discomfort.
When working near electrical conductors, always assume that all
conductors are energized and that insulation, clothing and hoses
can conduct electricity. Use hose labeled and certified as non-
conductive.

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Tool Bit Installation
1. Remove the two cap screws that hold the bit keeper to the lower body or on some models remove the
two hex head cap screws, outer springs, and nuts that hold the bit keeper to the lower body.
2. Remove the two pair of bit-retaining spring guides and spring or on some models the one pair of bit
guides from the bit keeper.
3. Insert the hex end of the bit as far as possible through the small end of the bit keeper.
4. Install the coil spring on the bit hex flange. Install a spring guide pair on each end of the spring. On
some models only the one pair of bit guides need to be installed and no spring.
Note: There are two types of spring guides. Each of the two types must be installed in
matched pairs. The pair used at the top of the spring have a flat end that goes against
the bit collar.
5. Carefully install the bit keeper so that the lower spring guide fits into the lower keeper bore and that
the upper flat end of the guide rests against the bit flange.
6. With the bit pulled down into the keeper, insert into the tie tamper hex, then press the bit keeper up
against the lower body.
7. Tighten both caps crews or on some models install the hex head cap screws, outer springs, and nuts
and tighten securely.
Tool Connecting Procedures
1. Stop the engine before connecting the tool and or hoses to the OFF power unit, and when switching
hoses or tools.
2. Turn the hydraulic on/off valve to the off position before starting the engine.
Make sure all hoses are connected for correct flow direction to and from the tool being used.
When routing hose in the work area, position them where personnel will not be at risk of tripping over
them where vehicles can run over the hoses. Do not lay hose over sharp objects.
Pressurized fluid escaping from a damaged hose can penetrate the
skin and be injected in the body causing injury or death.
Do not pull on hoses to drag the power unit or tool.
Connecting Hoses
1. Wipe quick couplers with a clean lint free cloth before connecting them.
2. Depressurize the system.
3. Allow system and hydraulic fluid to cool if too hot to handle.
4. Securely connect the return (tank “R”) hose from the power source to the tool.
5. Securely connect the supply (pressure “P”) hose from the power source to the tool.
It is recommended that you connect the return hoses first and disconnect last to minimize or avoid
trapping pressure within the tool.
When connecting the quick couplers, the flow should run from male coupler to the female coupler.
The female coupler on the tool is the inlet. Quick couplers are marked with a flow direction arrow.
Note: When possible, connect the free ends of uncoupled hoses to prevent build up in the hoses. The
sun can also increase pressure in the hoses and make connecting them difficult.

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Disconnecting Hoses
1. Stop the hydraulic power source.
2. Depressurize the system.
3. Allow system and hydraulic fluid to cool.
4. Disconnect the supply (pressure) hose to the power source (pressure port) from the tool (IN port).
5. Disconnect the return (tank) hose to the hydraulic power source (return port) from the tool (OUT port).
6. To prevent contamination, always install dust caps over the hydraulic ports of the tool when
disconnected.
Section 3: Tool Operation
Use of this tool on certain materials could generate dust potentially
containing a variety of hazardous substances such as asbestos,
silica or lead.
Inhalation of dust containing these or other hazardous substances
could result in serious injury, cancer or death. Protect yourself and
those around you. Research and understand the materials you are
cutting.
Follow correct safety procedures and comply with all applicable
national, state or provisional health and safety regulations relating
to them, including, if appropriate, arranging for the safe disposal of
the materials by a qualified person.
Observe all safety precautions and install the appropriate tool bit for the job if not already installed
1. Place the tamper on the surface to be compacted
2. The tamper will rise quickly when first turned on. Do not stand over or place any part of your body on
top of the tamper. Wear safety shoes
Note: Partially pressing the trigger allows the tool to run at slow speed, making it easier to
start or control.
3. Guide the tamper using both hands
Cold Weather Operation
If the tie tamper is to be used during cold weather, preheat the system hydraulic fluid at low engine speed.
When using the normally recommended fluids, oil fluid temperature should be at or above 50° F/10° C
(400 ssu/82 centistokes) before use.
Damage to the hydraulic system or tie tamper can result from use with oil that is too viscous or thick.

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Section 4: Maintenance
It is highly recommended to practice regular check-ups and maintenance in accordance with the usage
frequency to keep your tool in better condition and reduces total run ning costs.
Troubleshooting Guide
If symptoms of poor performance develop, the following chart can be used as a guide to correct the
problem. When diagnosing faults in operation, always check that the hydraulic power source is supplying
the correct hydraulic flow and pressure to the tool as listed in the following table. Use a flow meter known
to be accurate. Check the flow with the hydraulic fluid temperature at least 80o F/27o C.
Symptom Cause Solution
Tie tamper does not run.
Power unit not functioning.
Check power source for proper flow and
pressure, 4-6 GPM/14-23 LPM, 1500-
2000 psi/106-140 bar. TT46233 Model, 7-
10 GPM/26-38 LPM.
Couplers or hoses blocked. Remove restriction.
Pressure and return line hoses
reversed at ports.
Be sure hoses are connected to their
proper ports.
Mechanical failure of piston or
automatic valve.
Disassemble tamper and inspect for
damaged parts.
Tie tamper does not run
effectively.
Power unit not functioning.
Check power source for proper flow and
pressure, 4-6 GPM/14-23 LPM, 1500-
2000 psi/106-140 bar. TT46233 Model, 7-
10 GPM/26-38 LPM.
Couplers or hoses blocked. Remove restriction.
Low accumulator charge (pressure
hoses will pulse more than normal).
Recharge accumulator. Replace
diaphragm if charge loss continues.
Oil too hot (above 140°F/60°C). Provide cooler to maintain proper oil
temperature (140°F/60°C).
Tie tamper operates slow.
Low GPM supply from power unit.
Check power source for proper flow and
pressure, 4-6 GPM/14-23 LPM, 1500-
2000 psi/106-140 bar. TT46233 Model, 7-
10 GPM/26-38 LPM.
High back-pressure. Check hydraulic system for excessive
back-pressure (over 200 psi/14 bar).

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Charging the Accumulator
To check or charge the accumulator, the following equipment is required:
•Accumulator tester
•Charging assembly
•Nitrogen bottle with a 800 psi/56 bar minimum charge.
1. On charge valves containing 5/8 inch hex locking nuts, first loosen the locking nut 1-1/2 turns.
2. Holding the chuck end of the tester, turn the gauge fully counter-clockwise to ensure the stem inside
the chuck is completely retracted.
3. Thread the tester onto the charging valve of the tool accumulator (do not advance the gauge end into
the chuck end. Turn as a unit).
Seat the chuck on the accumulator charging valve and hand tighten only.
4. Advance the valve stem by turning the gauge-end clockwise.
5. Connect the charge fitting on the hose to the charge valve on the Tester.
6. With the gauge and snub valve attached to the nitrogen bottle, and with the snub valve closed, open
the nitrogen bottle valve.
Note: It may be necessary to adjust the charge at 650-700 psi/45-48 bar to overcome any
pressure drop through the charging system.
7. While watching the pressure gage, open the snub valve allowing the gauge to read
600 to 700 psi/42 to 48 bar.
Close the snub valve on the charging assembly and also on the nitrogen bottle. Remove the charging
assembly from the accumulator tester.
8. Turn the gauge end of the tester fully counter-clockwise to retract the plunger in the chuck. Then
remove the tester from the charge valve.
9. On charge valves containing 5/8 inch hex locking nuts, tighten the locking nut.

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Charge Location
Testing the Accumulator Pressure
1. On charge valves containing 5/8 inch hex locking nuts, first loosen the locking nut 1-1/2 turns.
2. Holding the chuck end of the tester, turn the gauge fully counter-clockwise to ensure the stem inside
the chuck is completely retracted.
3. Thread the tester onto the charging valve of the tool accumulator (do not advance the gauge end into
the chuck end. Turn as a unit).
Seat the chuck on the accumulator charging valve and hand tighten only.
4. Advance the valve stem by turning the gauge-end clockwise.
5. Read the pressure on the gauge (pressure should be between 500 & 600 psi/35 & 42 bar).
6. If the pressure is low, recharge the tool.

910198 – Tie Tamper
Phone: [phone]
Email:
[e-mail]
racinerailroad.com
11.2019 Rev 1.1
Page 17 of 21
Section 5: Service Support
Telephone and web-based technical support is available for current production models through our
Technical Service Department. Service Manuals and limited technical support may be available for
models that are no longer in production.
Telephone and E-mail Technical Support
Telephone and E-mail technical support is available on normal U.S. business days from 8:00 AM to 5:00
PM U.S. Central Time Zone (GMT +6 (+5 Daylight Savings Time)). Contact us at:
Phone: [phone]
E-mail: [e-mail]
Non-Warranty Technical or Field Service Support
Depending upon the circumstances and availability of technical service personnel, we may provide
technical assistance and/or field service support, at the customer's expense, to assist in the correction of
non-warranty related problems. Contact our Technical Service Department to coordinate Non-Warranty
Technical or Field Service Support.
Warranty Technical or Field Service Support
Depending upon the circumstances and availability of technical service personnel, we may provide
technical assistance and/or field service support, at no charge to the customer, to assist in the correction
of warranty related problems. Contact our Technical Service Department to coordinate Warranty
Technical or Field Service Support.
Warranty Parts & Service
Warranty parts and service are coordinated through our Technical Service Department.
Warranty Parts Claims
Material claimed to be defective must be returned to our factory for evaluation. Defective materials will be
replaced, or your account will be credited if replacement materials have already been purchased. Please
contact our Technical Service Department at the address provided below if you have any questions or
problems.
Warranty Service Support
Depending upon the circumstances and availability of technical service personnel, we may provide
technical assistance and/or field service support, at no charge to the customer, to assist in the correction
of warranty related problems. Contact our Technical Service Department at the address provided below
to coordinate Warranty Technical or Field Service Support.

910198 – Tie Tamper
Phone: [phone]
Email:
[e-mail]
racinerailroad.com
11.2019 Rev 1.1
Page 18 of 21
Tie Tamper Parts and Assembly

910198 – Tie Tamper
Phone: [phone]
Email:
[e-mail]
racinerailroad.com
11.2019 Rev 1.1
Page 19 of 21
Tie Tamper Parts List
Item
Quantity
Description
Item
Quantity
Description
1 1 Female coupler set 29 -- label
2 1 Male coupler set 30 4 Push pin
3 2 Roll pin 31 1 Accumulator valve block
4 2 Hose Assembly 32 1 Flow sleeve
6 2 O-ring 33 1 Label
7 1 Spring 34 1 label
8 1 Valve spool 35 2 Back-up ring
9 1 Seal block 36 2 O-ring
10 1 U-ring 37 1 Porting block
11 1 O-ring 38 1 Automatic valve body
12 1 Rod wiper 39 1 Label
13 1 plug 40 2 Push pin
14 1 Charge valve 41 1 Automatic valve
15 2 Handle grip 42 1 Nut
16 1 handle 43 1 Spring
17 2 Spiral pin 44 1 Flow sleeve tube
18 1 lever 45 1 label
19 1 Top plate 46 1 Bit keeper
20 4 locknut 47 2 Bit Guide
21 1 Trigger 48 1 Tie tamper bit
22 1 Trigger handle 49 1 Hex Bushing
23 2 Spring 50 1 Lower Body
24 1 Handle pivot 51 1 O-ring
25 1 Pivot screw 52 1 Rod wiper
26 1 Accumulator diaphragm 53 1 Back-up washer
27 1 piston 54 1 Cup seal
28 -- Label 55 1 Cap screw

910198 – Tie Tamper
Phone: [phone]
Email:
[e-mail]
racinerailroad.com
11.2019 Rev 1.1
Page 20 of 21
Seal Kit Parts List
Item Quantity Description
4 2 Hose Assembly
6 2 O-ring
10 1 U-ring
11 1 O-ring
12 1 Rod wiper
35 2 Back-up ring
36 2 O-ring
51 1 O-ring
52 1 Rod wiper
54 1 Cup seal