Ransburg 9060 User manual

MODEL: 80102-21X (Electric Motor)
IMPORTANT: Before using this equipment, carefully read
SAFETY PRECAUTIONS, starting on page 1, and all instructions
in this manual. Keep this Service Manual for future reference.
Service Manual Price: $50.00 (U.S.)
Service Manual Price: $50.00 (U.S.)Service Manual Price: $50.00 (U.S.)
Service Manual Price: $50.00 (U.S.)
SERVICE MANUAL
CP-13-03.3
OCTOBER - 2015
9060 HIGH VOLTAGE CONTROLLER
for No. 2 Process
TM
Handgun
(HV2 - Electric Motor)

CP-13-03.3

9060forNo.2ProcessHandgun-Contents
CP-13-03.3
CONTENTS
PAGE
SAFETY: 1-6
SAFETY PRECAUTIONS..........................................................................................................1
HAZARDS / SAFEGUARDS...................................................................................................2-5
INTRODUCTION: 7-11
GENERAL DESCRIPTION........................................................................................................ 7
SAFETY FEATURES ................................................................................................................7
DISPLAYS ................................................................................................................................7
SPECIFICATIONS ....................................................................................................................8
CONTROLLER FEATURES......................................................................................................9
OPERATOR INTERFACE....................................................................................................... 10
SWITCHES .............................................................................................................................10
LEDS ......................................................................................................................................10
BUTTONS............................................................................................................................... 10
CONNECTION INTERFACE ...................................................................................................11
CONNECTORS..................................................................................................................10-11
FUSES.................................................................................................................................... 11
SIGNAL INTERFACE..............................................................................................................11
INSTALLATION: 12-14
GENERAL INFORMATION .....................................................................................................12
LOCATION..............................................................................................................................12
AC INPUT CONNECTIONS ...............................................................................................12-13
SAFETY GROUND .................................................................................................................13
INPUT VOLTAGE SELECTION...............................................................................................13
HIGH VOLTAGE CABLE......................................................................................................... 13
NO. 2 PROCESS HANDGUN TRIGGER SIGNAL .................................................................. 13
CONTROLLER SCHEMATIC (HV2)........................................................................................ 14
OPERATION: 15-19
START-UP ..............................................................................................................................15
BASIC OPERATIONS ........................................................................................................15-16
KV TEST JUMPER..................................................................................................................16
SETPOINT OPERATIONS......................................................................................................16
FAULTS .................................................................................................................................. 16
FAULT DESCRIPTIONS ....................................................................................................17-19

9060 for No. 2 Process Handgun - Contents
CP-13-03.3
CONTENTS
PAGE
MAINTENANCE: 20-28
ROUTINE PREVENTIVE MAINTENANCE.............................................................................. 20
TROUBLESHOOTING ....................................................................................................... 20-21
FAULT TROUBLESHOOTING GUIDE............................................................................... 22-23
GENERAL TROUBLESHOOTING GUIDE ......................................................................... 24-25
SERVICE LEVEL .................................................................................................................... 26
REPLACEMENT PROCEDURES ...................................................................................... 26-27
INTERNAL COMPONENT LOCATIONS (80102-21X) ............................................................ 28
PARTS IDENTIFICATION: 29-30
HIGH VOLTAGE CONTROLLER MODEL IDENTIFICATION ................................................. 29
PARTS LIST ........................................................................................................................... 30
ACCESSORIES: 31
ACCESSORIES LIST.............................................................................................................. 31
WARRANTY POLICIES: 32
LIMITED WARRANTY ............................................................................................................ 32

CP-13-03.3

9060 for No. 2 Process Handgun - Safety
1 CP-13-03.3
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any
Ransburg electrostatic coating system, read
and understand all of the technical and safety
literature for your Ransburg products. This
manual contains information that is important
for you to know and understand. This infor-
mation relates to USER SAFETY and PRE-
VENTING EQUIPMENT PROBLEMS. To help
you recognize this information, we use the fol-
lowing symbols. Please pay particular attention
to these sections.
A WARNING! states information to alert you
to a situation that might cause serious inju-
ry if instructions are not followed.
A CAUTION! states information that tells
how to prevent damage to equipment or
how to avoid a situation that might cause
minor injury.
A NOTE is information relevant to the pro-
cedure in progress.
While this manual lists standard specifications
and service procedures, some minor devia-
tions may be found between this literature and
your equipment. Differences in local codes and
plant requirements, material delivery require-
ments, etc., make such variations inevitable.
Compare this manual with your system instal-
lation drawings and appropriate Ransburg
equipment manuals to reconcile such differ-
ences.
Careful study and continued use of this manual
will provide a better understanding of the
equipment and process, resulting in more effi-
cient operation, longer trouble-free service and
faster, easier troubleshooting. If you do not
have the manuals and safety literature for your
Ransburg system, contact your local
Ransburg representative or Ransburg.
SAFETY
!
!!!
The user MUST read and be familiar
with the Safety Section in this manual and
the Ransburg safety literature therein
identified.
!
!!! This manual MUST be read and thor-
oughly understood by ALL personnel who
operate, clean or maintain this equipment!
Special care should be taken to ensure that
the WARNINGS and safety requirements
for operating and servicing the equipment
are followed. The user should be aware of
and adhere to ALL local building and fire
codes and ordinances as well as NFPA-33
SAFETY STANDARD, prior to installing,
operating, and/or servicing this equipment.
! W A R N I N G
! W A R N I N G
!
!!!
The hazards shown on the following
page may occur during the normal use of
this equipment. Please read the hazard
chart beginning on page 2.

9060forNo.2ProcessHandgun-Safety
CP-13-03.3 2
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area
Fire Hazard
Improper or inadequate opera-
tion and maintenance proce-
dures will cause a fire hazard.
Protection against inadvertent
arcing that is capable of causing
fire or explosion is lost if any
safety interlocks are disabled
during operation. Frequent Con-
troller shutdown indicates a
problem in the system requiring
correction.
Fire extinguishing equipment must be present in
the spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smoking must never be allowed in the spray
area.
The high voltage supplied to the atomizer must
be turned off prior to cleaning, flushing or
maintenance.
When using solvents for cleaning:
• Those used for equipment flushing should
have flash points equal to or higher than
those of the coating material.
• The flash point of the cleaning solvent shall
be at least 15°C (27°F) above than ambient
temperature. Otherwise, the cleaning pro-
cess must be carried out in an area with
forced air ventilation. It is the end users re-
sponsibility to ensure this condition is met.
Spray booth ventilation must be kept at the rates
required by NFPA-33, OSHA, and local codes.
In addition, ventilation must be maintained
during cleaning operations using flammable or
combustible solvents.
Electrostatic arcing must be prevented.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but
only as instructed.
Non-factory replacement parts or unauthor-
ized equipment modifications may cause fire or
injury.
If used, the key switch bypass is intended for
use only during setup operations. Production
should never be done with safety interlocks disa-
bled.
Never use equipment intended for use in water-
borne installations to spray solvent based mate-
rials.
The paint process and equipment should be set
up and operated in accordance with NFPA-33,
NEC, and European Health and Safety Norms.

9060 for No. 2 Process Handgun - Safety
3 CP-13-03.3
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area
Fire and/or explosion. Electrostatic arcing MUST be prevented.
The 78789 control panel, LEPS5001 power sup-
ply and all other electrical equipment must be
located outside Class I or II, Division 1 or 2 haz-
ardous areas, in accordance with NFPA-33.
Test only in areas free of flammable or combus-
tible materials.
The current overload sensitivity MUST be set as
described in the OVERLOAD ADJUSTMENT
Procedures section of this manual. Protection
against inadvertent arcing that is capable
of causing fire or explosion is lost if the cur-
rent overload sensitivity is not properly
set. Frequent power supply shutdown indicates
a problem in the system which requires correc-
tion.
Always turn the control panel off prior to flush-
ing, cleaning, or working on spray system equip-
ment.
Ensure that the control panel is interlocked with
the ventilation system and conveyor in accord-
ance with NFPA-33, EN 50176.
Have fire extinguishing equipment readily availa-
ble and tested periodically.
General Use and
Maintenance
Improper operation or mainte-
nance may create a hazard.
Personnel must be properly
trained in the use of this equip-
ment.
Personnel must be given training in accordance
with the requirements of NFPA-33, EN 60079-0.
Instructions and safety precautions must be
read and understood prior to using this equip-
ment.
Comply with appropriate local, state, and nation-
al codes governing ventilation, fire protection,
operation maintenance, and housekeeping. Ref-
erence OSHA, NFPA-33, EN Norms and your
insurance company requirements.

9060forNo.2ProcessHandgun-Safety
CP-13-03.3 4
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Electrical
Equipment
High voltage equipment is utilized.
Arcing in areas of flammable or
combustible materials may occur.
Personnel are exposed to high
voltage during operation and
maintenance.
Protection against inadvertent arc-
ing that may cause a fire or explo-
sion is lost if safety circuits are dis-
abled during operation.
Frequent power supply shut-down
indicates a problem in the system
which requires correction.
An electrical arc can ignite coating
materials and cause a fire or explo-
sion.
The power supply, optional remote control
cabinet, and all other electrical equipment
must be located outside Class I or II, Division
1 and 2 hazardous areas. Refer to NFPA-33
or EN 50176.
Turn the power supply OFF before working on
the equipment.
Test only in areas free of flammable or com-
bustible material.
Testing may require high voltage to be on, but
only as instructed.
Production should never be done with the
safety circuits disabled.
Before turning the high voltage on, make sure
no objects are within the sparking distance.
Toxic Substances
Certain material may be harmful if
inhaled, or if there is contact with
the skin.
Follow the requirements of the Material Safe-
ty Data Sheet supplied by coating material
manufacturer.
Adequate exhaust must be provided to keep
the air free of accumulations of toxic materi-
als.
Use a mask or respirator whenever there is a
chance of inhaling sprayed materials. The
mask must be compatible with the material
being sprayed and its concentration. Equip-
ment must be as prescribed by an industrial
hygienist or safety expert, and be NIOSH ap-
proved.

9060 for No. 2 Process Handgun - Safety
5 CP-13-03.3
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area /
High Voltage
Equipment
There is a high voltage
device that can induce an
electrical charge on un-
grounded objects which
is capable of igniting coat-
ing materials.
Inadequate grounding will
cause a spark hazard. A
spark can ignite many
coating materials and
cause a fire or explosion.
Parts being sprayed must be supported on conveyors
or hangers and be grounded. The resistance between
the part and ground must not exceed 1 megaohm.
(Reference NFPA-33 or EN 50176)
All electrically conductive objects in the spray area,
with the exception of those objects required by the
process to be at high voltage, must be grounded.
Any person working in the spray area must be
grounded.
Unless specifically approved for use in hazardous lo-
cations, the power supply and other electrical control
equipment must not be used in Class 1, Division 1 or
2 locations or Class 1, Zone 0 for European Applica-
tions.

9060forNo.2ProcessHandgun-Safety
CP-13-03.3 6
N O T E S

9060 for No. 2 Process Handgun - Introduction
7 CP-13-03.3
INTRODUCTION
GENERAL DESCRIPTION
The Ransburg
No. 2 Handgun Process
The No. 2 Process
TM
is an electrical atomiza-
tion method for applying coatings to objects
electrostatically. The No. 2 Process Handgun
system applies a high voltage, negative, DC
charge to the applicator bell, creating an
electrostatic field between the bell and the
target object. The target is electrically ground-
ed through its support which may be station-
ary or moving; or through an electrical con-
nection to a known true earth ground.
A regulated pressure fluid system delivers
coating material to the bell when the gun is
triggered. There, the fluid travels across the
face of the rotating bell and becomes charged.
The fluid is electrically atomized at the edge of
the bell forming a fine mist which, under the
influence of the electrostatic field, is attracted
to and deposited on the target object. The
forces between the charged particles and the
grounded target are sufficient to turn almost
all overspray around and deposit it on the side
and back surfaces of the target. Thus, a high
percentage of the spray is deposited on the
target and overspray is controlled.
The 9060 High Voltage Controller
The Ransburg 9060 High Voltage Controller
(80102-21X) is used to provide high voltage
for the No. 2 Process Handgun. It uses a
combination of proven high voltage generation
technology and microprocessor-based control.
It uses current feedback information to main-
tain the required kV output for the No. 2
Process Handgun. The processor circuitry
provides the maximum in applicator transfer
efficiency, while maintaining the maximum
safety.
The 9060 Controller for the No. 2 Process
Handgun has a fixed setpoint value which
can NOT be adjusted. The triggering of the
HV is initiated by the on-off switch on the
No. 2 Process Handgun.
SAFETY FEATURES
The Ransburg 9060 High Voltage Controller
provides maximized operational safety. The
protections include detection of Boot Faults,
Ground Faults, Cable Faults, Feedback
Signal Fault, Current Limit Fault and Over-
voltage Fault. The microprocessor circuits
provide a controlled output load curve, which
limits the high voltage output to safe levels
while monitoring control and feedback
signals for unsafe conditions. Maximum
operational safety is obtained when the
correct applicator settings are used and
when safe distances between the applicator
and target are observed and followed. The
maximum efficiency of the high voltage
controller is based on load.
DISPLAYS
The front panel displays the high voltage set
point as well as a reading of the gun current
output. The gun current is derived from
feedback signals between the controller and
the cascade.
Figure 1: 9060 High Voltage Controller (HV2)

9060forNo.2ProcessHandgun-Introduction
CP-13-03.3 8
SPECIFICATIONS
Operating Temperature: 0°C to +40°C
32°Fto+104°F
Storage and Shipping
Temperature: -40°Cto+85°C
-40°Fto+185°F
Humidity: 95%Non-Condensing
Electrical
Input Voltage: 100-240 VAC
Input Current: 1A RMS (max)
Frequency: 50 or 60 Hertz
Wattage: 40 Watts (max)
Output Voltage: 100 kV DC (80102-21X)
Output Current: 160 Microamps (max)
Physical
Environmental
Height: 16.5cm(6.5inches)
Width: 37.8cm(14.9inches)
Depth: 30.7cm(12.1inches)
Weight: 10.2kg(22.5lbs.)
! The 9060 High Voltage Controller is
factory supplied with a latch that can be
opened using a tool such as quarter or flat
screwdriver.
N O T E
9060 Part
No.
Used with No. 2 Gun
Type Gun No.
80102-211 Electric Motor, Domestic 19372-XX
80102-212 Electric Motor, European 19372-XX
80102-213 Electric Motor, China 19372-XX
The 9060 High Voltage Controller is availa-
ble as follows:

9060 for No. 2 Process Handgun - Introduction
9 CP-13-03.3
No. Description No. Description
1 kV Display 9 Ground Lug
2 High Voltage On Indicator 10. AC Inlet Receptacle
3 Reset Button
4 µA Display
5 Fault Indicator
6 On-Off Switch
7 High Voltage Cable Connector
8 Fuses
9060 CONTROLLER FEATURES
Figure 2: 9060 High Voltage Controller Features (HV2)

9060forNo.2ProcessHandgun-Introduction
CP-13-03.3 10
OPERATOR INTERFACE
The 9060 HV2 Controller shown in Figure 3,
has a simple operator interface consisting of
two (2) LED (Light Emitting Diode) indicators,
one (1) power switch, one (1) button, one (1)
current LED bargraph, and two (2) screens
containing seven-segment displays. The
following describes the behavior of the interface
components used with the No. 2 Process
Handgun.
SWITCHES
Power Switch
The 9060 Controller contains a single rocker
switch for power On/Off selection. When the
unit is powered on, the screens should be lit
and display the gun display type information
and the software version number for a period of
approximately 5 seconds.
LEDs
High Voltage On Indicator
The red High Voltage On Indicator is lit when a
trigger signal has been received by the unit and
the high voltage output from the cascade has
been enabled.
Fault Indicator
The red Fault Indicator is lit when a fault occurs
as determined by the microprocessor. When a
fault occurs the light will turn on and the identifi-
cation code for the fault will be displayed,
blinking, on the µA meter display. For more
information on the faults and fault ID codes,
Figure 3: 9060 Operator Interface
please refer the Fault Descriptions section in
the Operation portion of this manual.
BUTTONS
Reset Button
The reset button is used to clear fault or over-
load conditions when the trigger signal if OFF.
This will NOT prevent any other active fault
conditions from triggering a new fault.
CONNECTION INTERFACE
The 9060 Controller connection interface shown
in Figure 4, provides all of the required connec-
tions for setting up a No. 2 Process Handgun
(80102-21X). This connection interface con-
sists of one (1) high voltage cable connector,
one (1) ground lug connection, two (2) fuses,
and one (1) AC inlet receptacle.
CONNECTORS
High Voltage Cable Connector
The high voltage cable connector is the largest
connector and is located on the far right of the
connection interface. This connector is de-
signed for use with the superflex high voltage
cable 19370 that connects with the No. 2
Process Handgun.
Ground Lug Connection
The ground lug connection is located directly
below the fuses and has a ground logo sticker
directly below it. This lug is provided as an
external ground connection point used to
ground the 9060 to an earth ground via a
ground cable. This ground lug connection can
also be used as the ground point for the high
voltage cable ground.
! There is a 5 second fault reset delay
timer that inhibits the triggering of high
voltage immediately after a fault reset.
N O T E

9060 for No. 2 Process Handgun - Introduction
11 CP-13-03.3
AC Inlet Receptacle
The AC inlet receptacle is a standard IEC C14
Appliance Inlet connector with a maximum
rating of 250 VAC. It can handle both 115VAC
and 230 VAC inputs at 50 or 60 Hz. The unit is
shipped with the appropriate rated AC cord for
the particular installation.
FUSES
Fuses
There are two (2) time delay fuses (250V, 1A,
5mm x 20mm) installed in fuse holders on the
connection interface. They are located directly
above the ground lug connection. They are
present to provide a measure of safety against
power surges through the AC input. The top
fuse holder is connected in series between the
HOT line (L) input connection and the Interlock
AC line connection terminal 1TB-L2. The
bottom fuse holder is connected in series
between the neutral AC input connection and
the neutral input connection of the AC line
power filter.
Spare Fuses
The Controller also comes with two (2) spare
fuses (250V, 1A, 5mm x 20mm) mounted in
holders, inside the lid of the Controller.
SIGNAL INTERFACE
The 9060 Controller, when configured for use
with the No. 2 Process Handgun, requires only
one signal input for operation, the trigger signal.
The trigger signal input (J3-5) is controlled
directly from the on-off switch located on the
No. 2 Process Handgun.
Figure 4: 9060 Connection Interface
N O T E S

9060forNo.2ProcessHandgun-Installation
CP-13-03.3 12
GENERAL INFORMATION
The following section contains general infor-
mation on the installation of 9060 High Voltage
Controller.
INSTALLATION
!
!!!
The 9060 Controller MUST be located a
minimum of 6.1m (20’) outside or away
from the target being sprayed.
!
!!!
The User MUST read and be familiar
with the “Safety” section of this manual.
!
!!!
This manual MUST be read and thor-
oughly understood by ALL personnel who
operate, clean, or maintain this equipment!
Special care should be taken to ensure that
the warnings and requirements of operating
and servicing safely are followed. The user
should be aware of and adhere to ALL local
building and fire codes and ordinances as
well as NFPA-33, OSHA, and all related
country safety codes prior to installing, op-
erating, and/or servicing this equipment.
!
!!!
Only approved applicators should be
used with the 9060 High Voltage Controller.
! W A R N I N G
!
!!!
DO NOT locate the Controller near or
adjacent to heat producing equipment
such as ovens, high wattage lamps, etc.
! C A U T I O N
! As each installation is unique, this infor-
mation is intended to provide general in-
stallation information for the 9060 Control-
ler. Consult your authorized Ransburg
distributor for specific directions pertaining
to the installation of your equipment.
N O T E
LOCATION OF THE 9060
Installation of the Controller must be a mini-
mum of 6.1m (20’) from where the spray
target is located in accordance with federal,
state, and local codes. The area should protect
the Controller from the possibility of environ-
mental intrusion (such as dust or moisture),
have ambient temperatures that do not exceed
40°C, and be as close to the applicator as
possible to minimize the length of the high
voltage cable.
AC INPUT CONNECTIONS
For non-conduit installations, plug the detacha-
ble AC line cord into the receptacle on the side
of the 9060 Controller. Plug the other end of
the line cord into a properly grounded 120 volt
AC outlet.
For those few installations where it is required
to run the AC input wiring in conduit, perform
the following:
1. Ensure the AC line cord is unplugged
and remove the AC inlet receptacle wiring
from TB1-N, TB1-L1 and TB1-EARTH
GROUND (See Figures 5).
2. Remove the mounting hardware from the
AC inlet receptacle and remove it from the
side of Controller.
3. Install the Conduit Adapter Plate (See
Accessories Section) in the hole where the
AC inlet receptacle was removed (see
Figure 6).
4. Install the AC input wiring (0.8mm
2
(18AWG) minimum) through the Conduit
Adapter Plate using conduit and wire to TB1
as follows:

9060 for No. 2 Process Handgun - Installation
13 CP-13-03.3
Hot/Line to TB1-L1
Neutral/Common to TB1-N
Ground to TB1-EARTH GROUND
Figure 5: Location of TB1 & TB2 in Controller
SAFETY GROUND
Crimp the appropriate connector onto the
ground wire assembly and install from the
Controller ground stud, located on the side
panel, to a true earth ground.
INPUT VOLTAGE
SELECTION
The 9060 Controller accepts universal input
voltage between 100 and 240 VAC at 50 or 60
Hz. There is no need to change any switch
settings when changing input from 110 to 240
VAC or from 240 to 110 VAC.
! All 9060 units (80102-21X) shipped
from the factory for either 110 VAC input
or 240 VAC input will have a 72771-06, 1
Amp front panel fuses installed.
N O T E
Figure 6: Installation of Conduit Adapter Plate
HIGH VOLTAGE CABLE
Position the No. 2 Process Handgun in the
spray area and route the high voltage cable to
the Controller. The cable should be routed so
that it is not damaged by foot and vehicle traffic
and also so that is not close to areas of high
temperature (129°F+). The operator should
have free movement of the applicator and all
bend radii of the cable should not be less than 6
-inches (15 cm). Connect the high voltage
cable to the Controller and tighten the retaining
nut and set screw. If during the routing of the
high voltage cable it is required to remove it
from the No. 2 Handgun, care should be taken
when reinstalling so that the high voltage cable
is completely engaged.
!
!!!
The Controller MUST be OFF when the
No. 2 Handgun is removed or reinstalled.
! W A R N I N G
!
!!!
Do NOT rely on the ground connection
provided by generators and other portable
power generation devices.
!
!!!
The ground wire assembly MUST be
connected from the Controller ground
stud to a true earth ground.
! C A U T I O N
NO. 2 PROCESS HAND-
GUN TRIGGER SIGNAL
The No. 2 Process Handgun (80102-21X) uses
the on-off switch on the back of the gun to
activate the trigger input at J3-5. This signal
causes the PC mainboard to turn on the high
voltage.

9060forNo.2ProcessHandgun-Installation
CP-13-03.3 14
Figure 7: Controller Schematic (HV2)

9060 for No. 2 Process Handgun - Installation
15 CP-13-03.3
OPERATION
Figure 8: Controller Start-Up Display
The controller comes preconfigured for the No.
2 Process Handgun from the factory. The
following table lists the display value and
jumper settings for the unit. This table is a
reference to verify that the gun configuration
jumpers are in their correct positions if unex-
pected behavior is observed.
!
!!!
VERIFY that the gun jumper configura-
tion is set for the applicator type that is
being used for the system.
!
!!!
DO NOT adjust the gun configuration
jumpers. If they are incorrect, contact your
Ransburg representative.
!
!!!
USE ONLY the gun type configuration
for the No. 2 Process Handgun (80102-
21X). Using the wrong configuration may
allow for operation outside the recom-
mended parameters and values for the
applicator and can result in damage or un
-safe operation.
! W A R N I N G
BASIC OPERATIONS
The basic operations are general operations
that are available.
Triggering High Voltage
High voltage is actuated by the presence of an
active trigger signal. This is accomplished by
turning the on-off switch of the No. 2 Process
Handgun to the “on” position. The kV is dis-
played on the kV display, the actual current
draw on the µA display, and the high voltage
light illuminates. Under the µA display is a bar
graph meter that illuminates according to the
actual current draw shown in Figure 9.The
green and yellow regions of the bar graphs
START-UP
After all installation procedures are completed,
operation of the applicator may begin. When
the ON-OFF switch is turned on, the kV display
will show the applicator type the 9060 Controller
is configured for and the µA (microamp) display
will show the current software revision level as
shown in Figure 8. These items are displayed
for approximately 5 seconds after the board
powers up.
Type Description Jumpers
99
No. 2 Process Handgun
(Electric Motor)
13
START-UP DISPLAY
After the initial start-up delay, the unit will be
configured for the applicator based on the gun
type jumper settings and is ready for standard
operation.
! During start-up, the gun on-off switch
should NOT be in the on position. If this
switch is ON it will cause a non-resettable
boot fault (bF) and prevent the unit from
being operated. This is designed to pre-
vent unintended firing of the high-voltage
immediately after start-up. Please refer to
the “Fault Section” of this manual for more
information.
N O T E