Rapid 90 L 20/200/1 M User manual

Translation of the original operation manual GB, Stand 07 / 2018
n90L20/200/2 M/2 # 61 106
i
Weiterentwicklung im Sinne des Fortschrittes behalten wir uns vor. - Technical Modifications are subject to change. - Details techniques subject à modification sans avis préalable
O P T I M I Z E S W O R K R O U T I N E S E N V I R O N M E N T A L L Y E F F E C T I V E S E C U R E

1. Safety instructios
· Please observe: This operation manual contains all necessary information.
Please read carefully to avoid damages and faults. All Rapid pieces of
equipment are checked carefully before delivery for their perfect composition
and function. In case of improper use all rights to claim under guarantee are
void.
· Make sure that only skilled staff is working with this device in order to prevent
damages and accidents caused by improper use.
· Environmental conditions i.e. humidity, low temperatures, sunlight and
contamination may damage device.
· Before using the device make sure that it is not contaminated to prevent any
injury. Avoid any contamination of device as well as of environment. In case of
any contamination during operation of device take care that it is immediately
and professionally removed.
· Always wear safety cloths respecting the applicable regulations for accident
prevention
· Only use this device conforming to its purpose and function. Improper use can
cause severe injuries.
· Caution – moving parts, sharp edges, hot machine parts or exhausting steam
can cause severe injuries.
· Before use always check the device for damages and leaks. In case of any
damage or leak make sure that it is repaired professionally before use.
Operation of defect device may cause severe injuries.
· In case of any sign of damage or malfunction during operation of device stop
device immediately to prevent injuries. Before next use make sure that the
device professionally repaired.
· Take care that in case of an accident all emergency measures are on hand
CONTENTS Seite
1. Safety Instructions 2
2. General advice 3
3. Technical data 3
4. Description 3
5. Assembling / Installation 4-7
6. Spare parts and accessories 8-9
7. Operation 9
8. Maintanance and trouble shooting 9-10
9. Disposal 10
10. Warranty 10
OPERATION MANUAL
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2. General advice
2.1. During periods of shut-down or working breaks close stopcock of air at the pump to avoid
unintentional supply in case of leak within the main or leaking hose.
2.2. In case of permanent installed grease main it is recommended to built in a security valve
2.3. Pumps and all following parts of unit have an operation pressure of 400 bar . Never turn the
grease pistols towards people, danger of injuries.
2.4. For pipe and hose reels mains only use material suitable to bear 400 bar pressure.
3. Technical data
4. Description
Dieses Gerät besteht aus einer Pumpe, einem Wagen und einer Fettfolgeplatte sowie Fettpistole
und Verbindungsschlauch und dient der mobilen Fettversorgung.
Ratio :1:50 Thread / air connection :G 1/4" iG
Grease outlet : G 1/4" aG Thread size : 200 kg
Max. Supply pressure : 400 bar 400 bar : 5-8 bar
Sound level : ca. 82 dB Weight : ca. 40 kg
classification of grease : NLGI 000 bis NLGI 2
ca. 1324
ca. 740 ca. 786
Ø603 Ø583
Ø530
Ø30
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1x c
A
5. Montage
i
ÖAM 200/2
1x a1
1x a2
1x b
1x d
1x e
1x f
1x g
1
A
Art.Nr. 60 537
4
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A
2
g
f
b
c
d
e
a2
a1
Art.Nr. 60 537
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1 / 2
1 / 2
c
c
Art.Nr. 60 537
3
4
3
1
Glue
2
PTFE
g
b+f
1 / 2
a2
1 / 2
1 / 2
a1
6
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5
A
d
7
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6. Spare parts and accessories
A
58
6
A
1
2
3
4
7
9
9
Pos. Bezeichnung Art. Nr.
1 Fettpumpe 90L20/200/1 60 003
2 Fettfassdeckel FFD 200 60 536
3 Fettfolgeplatte FFP 200 60 517
4
Fettverbindungsschlauch FVS 04.06 60 505
5 Fettabschmierpistole P 77 60 501
6 3-fach Drehgelenk FDG 06 60 500
7 Druckminderer D/M06 20 506
8 Stahldüse m. Mundstück KU 100-0 60 518
9 Wagen ÖAM 200/2 22 153
10 ZSA-Kupplung ZSA/A 60 537
10
8
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7. Operation
4.1. Connect the pump to the compressed air main. Pump starts running. Keep grease pistol
open until grease flows without splashing.
4.2. For lubricating slip hydraulic nozzle on the grease nipple and operate grease pistol.
4.3. For filling central lubrication systems connect the optional available ZSA adapter, ref-no. 60
537, picture 3, to the counterpart at the central lubrication system. Proceed like 4.2.
4.4. After operation is finished, disconnect the pump from compressed
air. By opening the grease rest pressure can be release.
8. Maintanence and trouble shooting
5.1. Before every use all parts of the unit which are getting in contact with the medium, pump,
hose and grease pistol have to be checked carefully if there are leaks or damages and if so
eliminated.
5.2. Refill maintenance unit regularly with suitable oil.
Abb.
grease gun triple turning swivel joint
flexible connection
grease
air inlet
grease outlet
grease drum
cover
grease
follower plate
grease
nozzle
picture 2
picture 3
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9. Disposal
9.1 Completely empty all parts of the equipment ( hoses,
pumps , tanks , etc ) and given case blown out with air .
9.2 Dangerous parts of the appliance must be made unusable
f.e. perforate pressure vessel , deform hose reels , etc.
9.3 Rubber , metals, glass ect. must be separated .
Dispose material fractions according to the local laws and regulations .
YOUR CONTRIBUTION TO PROTECT THE ENVIRONMENT
The pertinent regulations for the registration, setting up and operation of equipment for
dealing with materials hazardous to water must always be complied with by the user.
10. Warranty
10.1 In case of insufficient maintenance, faults on operation, use of not adequate spare
parts or attachments all liabilities and rights of claim under guarantee are void.
10.2 The manufacturer is not liable for improper use of the container or ignoring the
safety instructions.
10.3 Technical modifications are subject to change without announcement.
Problem Cause Solution
Pumpe saugt
nicht an
Schmutzfänger zu stark
verschmutzt Schmutzfänger der Saugöffnung reinigen
Luft im Pumpenraum Pumpe Pumpe entlüften
Förderleistung zu
gering
Schmutzfänger zu stark
verschmutzt Schmutzfänger der Saugöffnung reinigen
Fettemperatur wärmer als 18°C Fett abkühlen
Luft in der
Förderleitung Leckage Dichtigkeit wieder herstellen
Pumpe zieht Luft Fett auffüllen
Sicherstellen, dass Ansaugöffnung im Fett
steht
Pumpe läuft,
fördert aber nicht Fass ist leer Fass tauschen oder befüllen
Pumpe zieht Luft
Sicherstellen, dass Ansaugöffnung im Fett
steht
Fettfolgeplatte zu klein passende Fettfolgeplatte verwenden
Fettfolgeplatte defekt Fettfolgeplatte austauschen
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Fax : +49 ( 615 8 ) 92 9 8 0-5 0 •
inf o @ rap i d -gr o u p.d e
Rap i d Gr o u p G m b H•Ba h n hofs t raß e 53- 5 5 •645 6 0 Ri e d sta d t •Tel e fon: + 4 9 ( 6 1 58) 9 298 0 -0•
www . r api d - gro u p .de •
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