Pulsarlube OL500 User manual

Available Mounting Options
Single Point Lubrication Multi Point Lubrication (Up to 4 Points)
Refillable Automatic Oil Lubricator
USER MANUAL
PULSARLUBE OL500, 500ml Oil Lubricator
Models
Specifications
Capacity
Installation Thread Size
Available Dispensing Periods
Multi Point
Weight
Product Size
Remote Installation
500ml (refillable)
Avg. 10kgf/ (145psi) (depending on oil viscosity)
3/8" Male BSPT
Up to 4 points
Half (H), 1, 2, 4, 6, 12, 18 & 24 months
Ø94mm (3.7") × 230mm (9")
0.8kg (1.76 lbs) (excluding the weight of oil)
Available using a 4mm O.D. Nylon tube
Operating Pressure
Operating Temperature
Specifications Description
Product Details
How to Order
Technical information is subject to change without notice.
Before Use
Shelf Life and Product Warranty
OL500
(Pulsarlube OL500: 500ml Capacity)
/
500
Thank you for purchasing the Pulsarlube OL500. The Pulsarlube OL500 is designed to deliver a fresh, consistent, and precise
amount of lubricating oil to the vital parts of your rotating equipment. To ensure the safe operation and proper installation of the
Pulsarlube OL500 unit, we strongly recommend that you read the following information carefully before use.
If you require further information, please contact your local supplier or manufacturer.
-15˚C ~ 60˚C (5˚F ~ 140˚F)
-40˚C ~ 60˚C (-40˚F ~ 140˚F) *
* with optional Lithium Battery Pack
The dispensing period setting
The # of days remaining until the
end of lube cycle
The unit is in"Automatic Lock Out"
mode
Oil reservoir capacity
The test mode is activated
Select the dispensing rate in
ascending order: 1▶2 ▶4 ▶6 ▶
12 ▶18 ▶24 ▶Half (H)
Test function prior to installation
The # of days after dispensing
has completed
The # of days on stand-by mode
due to excessive backpressure
Low battery power
Excessive backpressure exists
Empty oil level
OIL
Buttons
LCD Display - Function
Signal lamp blinks periodically
when battery power is low, excessive
backpressure exists, or if oil level is
empty
Deactivate "Automatic Lock Out"by
pressing the MODE/LOCK button
until the lock icon ( ) disappears
Press the POWER button for 2
seconds to turn unit on or off
Reset the unit when the unit
malfunctions and/or after changing
the battery pack
Hand Knob
Oil Reservoir
Lid
Oil Absorbor
LCD
Buttons
Check Valve
Oil Viscosity Range 10 ~ 10,000 cSt @ 40°C
Connecting Thread
3/8" BSPT
Plastic
Oil Brush & Bracket Assembly Multi Point / Remote Installation Kit
Stainless Steel
Do not use Teflon tape on parts connected to oil distributor.
Main Body
The shelf life of each Pulsarlube OL500 unit is 1 year from the date of production.
Product warranty is limited to original defects in material and workmanship and will not
cover any collateral damage due to mishandling, abuse and /or any other inappropriate
use of this product. Warranty period is 1 year from the date of purchase.
Doc No. 1072-000 REV. 140203
Pulsarlube USA, Inc.
www.pulsarlube.com / [email protected]
1480 Howard Street, Elk Grove Village, IL 60007, USA
TEL: [phone] FAX: [phone]

Installation Instructions - For First Installation
Press the MODE button to program the
dispensing period. Each time the MODE
button is pressed, the dispensing period
changes in ascending order:
1▶2 ▶4 ▶6 ▶12 ▶18 ▶24 ▶
H (H=Half month)
How to Replace a Battery Pack
1 2 3 4
Troubleshooting Guideline
Dispensing Period Lube Cycle Dispensing Volume LCD Display
16.6ml/day
33.3ml/dayH (Half) 15 min
30 min
1 hr
2 hr
3 hr
6 hr
9 hr
12 hr
1month
2month
4month
6month
12month
24month
18month 0.9ml/day
0.7ml/day
8.3ml/day
4.2ml/day
2.8ml/day
1.4ml/day
Lube Cycle & Dispensing Equivalents
WARNING
Symptom Possible Cause of TroubleLCD Display Troubleshooting Steps
ㆍElectrical malfunction of CPU or circuitry
ㆍContact problem (open circuit) at buttons in
control panel
ㆍElectrical malfunction of CPU or circuitry
ㆍBattery pack installed incorrectly
ㆍFaulty or damaged battery pack
ㆍOld battery pack was not replaced
1. Make sure the battery pack is installed correctly
2. Replace battery pack
Contact your local supplier or manufacturer for either repair
or replacement
3. Contact your local supplier or manufacturer for either
repair or replacement
ㆍThe battery pack must be replaced when each dispensing
period set is complete
ㆍKeep battery pack stored in a cool, dry place to prevent
damage
ㆍExpired battery pack
ㆍExtreme storage conditions (temperature or
humidity)
ㆍFaulty or damaged battery pack
1. Ensure operating environment meets requirements
2. Replace battery pack
ㆍ
High backpressure in lube line due to ruptured
lube line, long distance remote installation etc.
Unit Won't
Operate
Low Battery
Indication
Excessive backpressure exists due to:
Unit Won't
Dispense Oil
Normal
Blank
Screen
ㆍLow battery power due to extreme operating
conditions
ㆍExtreme operating conditions
Use the included transparent dust cover
to keep the unit clean.
Output volume may vary depending on oil viscosity, length of lube line, ambient temperature, etc.
Assemble a single or multi-point remote
installation kit prior to installation of the
OL500.
Install the mounting bracket in a proper
location using screws provided.
Take the oil reservoir lid off and fill the
reservoir with oil to the 500ml level.
Turn the hand knob counter clockwise
1~2 turns before closing the lid to open
the vent and relieve vacuum pressure.
The Pulsarlube OL500 is a reusable unit but the battery pack must be replaced when each dispensing period set is complete.
1
2 3
4 5 6
CAUTION
CAUTION
The installation date and the scheduled
date of lube cycle completion should be
logged for maintenance purposes.
Mount the Pulsarlube OL500 unit in
close proximity to the lube point to keep
the total length of feed lines as short as
possible.
Use of standard Pulsarlube oil distributor is
recommended to ensure proper lubrication.
If after running test mode is
still present:
ㆍ
Replace battery pack
ㆍ
Check backpressure in lube line
ㆍ
Check grease dispensing rate
ㆍ
Reduce remote installation distance
ㆍ
Use a lithium battery pack in
extreme environments
If after running test mode is
no longer present, it is okay to
reinstall the lubricator.
unlock
ㆍResolve the cause of backpressure
before reinstalling lubricator
Turn on the lubricator and press the TEST
button for 2 seconds to run a test cycle.
The unit will start to dispense oil and operate
continuously in purge / test mode.
This process will last approximately 2 minutes
to ensure every function of lubricator works
properly.