Ravaglioli RAVTD5040WD Series User manual

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
FOR USE BY AUTHORISED
RAVAGLIOLI S.p.A. AFTER-SALES CENTRES
WHEEL ALIGNER EQUIPMENT
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS series
TEST AND SETTING OPERATIONS
AFTER-SALES MANUAL

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
0 INTRODUCTION
This manual contains the complete instruction for the connections and the calibration,
relating the RAV wheel aligner equipment “RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS RAVTD1850WS - RAVTD2200WS” series.
Instructions relating to use and maintenance (skilled the final users) are indicated in the
specific manual equipped with the equipment.
N.B. The RAVTD5040WD model is equipped with the previous SW (version 7.xx), so use
this manual to refer only to the connections (Chapter 2).
Regarding the installation, calibration and test procedures, refer to the previous
instruction.
IMPORTANT! The procedure of “CALIBRATION” is reserved to personnel of
technical services centres licensed RAVAGLIOLI S.p.A. s.r.l. for
this reason the access is linked by a password.
Such password, that must be NOT communicate to other person,
is the sequences of keys “F8; F7; F6; F8”.

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 1/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
INDEX
0INTRODUCTION................................................................................................................................. 2
1INSTALLATION AND UPDATING OF THE RAV PROGRAM................................................... 2
1.1 Installation.......................................................................................................................................... 2
1.2 Update ................................................................................................................................................ 6
1.3 Setting the logo of the dealer ............................................................................................................. 7
2CONNECTIONS ................................................................................................................................... 8
2.1 Connecting to the power line ............................................................................................................. 8
2.2 Connecting the measuring heads to the console................................................................................. 8
2.2.1 Combining of the “Bluetooth” heads with the cabinet.................................................................. 10
2.2.2 Linking of the “Wired” heads with the cabinet............................................................................. 12
2.3 R.M.S. device connection ................................................................................................................ 13
2.4 Electronic Turntables STDA43K connection .................................................................................. 13
2.5 Connection of sensors and internal measuring head devices ........................................................... 14
3CALIBRATIONS ................................................................................................................................ 15
3.1 Measuring head calibration.............................................................................................................. 15
3.2 Caster compensation procedure ....................................................................................................... 19
3.3 Steering Self calibration procedure.................................................................................................. 19
4TEST PROCEDURES ........................................................................................................................ 20
4.1 Reading FW release (test for communication)................................................................................. 20
4.2 Reading all angles horizontal/vertical.............................................................................................. 20
4.3 Encoder on turntables Test............................................................................................................... 21
4.4 Encoder on Measuring heads Test ................................................................................................... 21
4.5 Keyboard Test .................................................................................................................................. 22
4.6 Counter of the performed aligner test .............................................................................................. 22

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Page 2/22 Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
1 INSTALLATION AND UPDATING OF THE RAV PROGRAM
1.1 Installation
This procedure it takes averagely almost 35 minutes, could requires also some reboot,
and also authorization on Win7.
It will install: Windows Power Shell; SQL2008 sp1; SW for Smart Card reader; XVid
Codec; .NET framework 3.5. and finally the ALIGNER AS9 SW.
IMPORTANT: On O.S. Windows 7, it is necessary, before start the SW installation, to set the User
Account Control (U.A.C) it must be set as “NEVER NOTIFY”.
Note: The PC not provided from factory (customer supplying) must have the minimum
features below indicated:
•CPU clock 1,5 GHz; RAM 1 GB;
•HD 80GB
•4 USB 2.0;
•2 serial COM port RS232 (or 2 additional USB 2.0 used as RS232 to USB adaptors in case of
WD series - see par. 2.2.2)
•Operating System Windows XP or Seven 32 or 64 bit
•Video output 1366x768 Pixels
The Smart card reader is supplied from the factory, must be connected on a USB port
Switch-on the PC and insert the USB key supplied with the aligner kit.
The USB key contains a SETUP Folder, where inside there is a file: SETUP.exe
- Double click on SETUP.exe.
Figure 1
Press “Install”

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 3/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
Figure 2
The installation now requires a PC Reboot
Figure 3
Figure 4
The installation now requires a second PC Reboot
Press “Yes”
Press “Install”
Press “Yes”

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
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40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
Figure 5
Set the Installation Mode: Normal (requires the Smartcard with the certificate) or Demo
Figure 6
Press “Install”
Press “Install”

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 5/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
Figure 7
To run the NORMAL (Not DEMO) Aligner program it is also necessary to copy manually the
system configuration and the Smart Card certificate:
- Copy manually the “config” file Config_S9RAV001000011.enc from the folder \AS9 to
C:\TMLAB\ALIGNERS9\System\
-Copy also the “security” files
Token_S9RAV001000011_975e932f39184095922af79ec1c1ed6b.enc and X509_S9RAV001000011.cer
from the folder \AS9 to C:\TMLAB\ALIGNERS9\Security\
Note: the above filenames are for examples, S9RAV001000011 is the serial number of the smart card
where the file is linked. This files are unique and is not possible to copy in another PC for unlock the SW or
the Data Bank.
Figure 8
Attention: Before run the Aligner Program it is necessary to reboot again the PC.
Then will be necessary in the Aligner program, to set the configuration options and set
the Bluetooth or Serial connections. See for details next chapters.
press “Finish”
serial number of
the Smart Card

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Page 6/22 Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
DEMO MODE: In a standard installation, in order to pass from NORMAL mode to DEMO
mode (and vice versa), press contemporaneously the keys Ctrl+D.
In a Demo installation it is possible to choose any model between all the range, initially
appears the above indicated page, select the model and press F4 to continue
Figure 9
1.2 Update
The update software of the RAV Wheel Aligners AS9 series, consists of some files
including a SETUP.EXE file.
To update the AS9 SW simply made a double click on SETUP.exe
If also DATA BANK updating is required, follow the procedure described in the User
manual, copying first the Database file from the USB flash disk to the PC and then
unlock it using the “Token import” procedure.

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 7/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
1.3 Setting the logo of the dealer
In the RAV wheel aligner program there is the possibility to put in the final printout (on
the top right side) a picture with the logo of the dealer; the procedure to set it is as follow:
- Create a file representing the logo of the dealer, called “DEALER.PNG” in PNG
format (300 x 192 pixel)
-Copy this file in the below indicated folder:
C:\TMLAB\ALIGNERS9\PrintTemplate\images
Figure 10
Unremoveble
factory Logo and
modelname
Printout customer
or dealer
personalization
Dealer.png
300x192 pixels

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Page 8/22 Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
2 CONNECTIONS
2.1 Connecting to the power line
The wheel aligner console must be connected to a 100/240Vac 50/60Hz power line; max
power used is 500W.
Use the power socket provided, positioned on the rear of the unit.
IMPORTANT: The power line is best not disconnected during the night as the measuring
heads have to be recharged. For this reason, when the appliance is switched off, the
system interrupts power to the PC, to the monitor and to the dedicated electronics, but
not to the media or recharge cables.
2.2 Connecting the measuring heads to the console
The console of the wheel aligner “WS” series communicates with the measuring heads
through a Bluetoothdevice fitted into a USB port of the PC, and the correspondent
Bluetoothmodules fitted inside the front heads. These must be combined together as
later described. The heads charging are done while the heads are hold on some supports
on the console. The supports have DC power 7.4V. See Figure 11.
Attention: the + and – poles must be right, check this when put the heads on charging.
If the +/- poles are right the battery charge (green led on), if reversed it doesn’t charge.
Attention: never charge the battery with AC current (old model had AC current), with AC it seem the
battery is correctly charging (green led on), but after some hours it could be damaged.
NOTE: Model TD5080WS it isn’t equipped of charging support but has 4 charging cables
as the rear ones of the model “WD” series, see Figure 12.
Figure 11
“WS” SERIES

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 9/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
The console of the wheel aligner series WD communicates with the front measuring
heads directly through the cables provided; these must be connected to Serial Ports (or
standard RS232 serial to USB adaptors) and linked as later described. Front measuring
heads do not feature batteries and consequently these cables also provide power. The
charging of rear heads are done while the heads hare connected to the charging cables.
See Figure 12.
Attention: the + and – poles must be right, check this when put the heads on charging.
If the +/- poles are right the battery charge (green led on), if reversed it doesn’t charge.
Attention: never charge the battery with AC current (old model had AC current), with AC it seem the
battery is correctly charging (green led on), but after some hours it could be damaged.
Figure 12
“WD” SERIES

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
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40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
2.2.1 Combining of the “Bluetooth” heads with the cabinet
If the PC isn’t provided from factory (customer supplying) the front heads must be
combined with the PC as below indicated.
The console of wheel aligner series TD5080WS, TD1760/80WS, TD1850WS, TD2200WS,
communicates with the measuring heads through a Bluetoothdevice fitted into a USB
port of the PC, and the correspondent Bluetoothmodules fitted inside the front heads.
The Bluetoothtransmission allow to “combine” in a univocal way only a single couple of
front heads, leaving protected by the external interferences, and also leaving the
possibility to use many Bluetoothaligners in the same place.
The procedure of “Combining” described in the following pages, is already done in the
factory. It is necessary only if the customer provide himself to acquire the PC, or is
necessary in case of heads replacing as spare part.
ATTENTION: The Bluetooth USB device (DONGLE)
provided from factory DOESN’T NEED any drivers
installation! It is enough to insert it in a USB port
free; the O.S. Windows automatically will set it.
Starting from the initial page press F2 to
enter in the System Menu, then using
the keys F2/F3 select the "System
configuration" option and confirm by
key F4.
Figure 13
Bluetoothdevice
on PC
Extension USB cable,
useful for place the
Bluetoothdevice in a
position not hidden
between metal bodies

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 11/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
Using the keys F2/F3 select the
"Bluetooth Search" option and confirm
by key F4.
Figure 14
Turn on the front heads, then press the
key F5, the Bluetooth searching will
start.
Figure 15
On the two windows appears the MAC
address of all heads provided with
Bluetooth devices founded.
The heads set as LEFT are indicated in
the left window, the heads set as RIGHT
in the right window.
If more than 2 heads where founded,
select the correct by the F2/F3 keys
than press F4 to confirm.
Figure 16
Once the Bluetooth combining is
completed, the two Bluetooth icons
located in down at right, becomes
BLUE.
Instead, if the combining isn’t made, (or
the front heads are turned off) those
icons are GREY.
Important: To check the true connections with
the measuring heads use the communication
test (release FW) described in par. 4.1
Figure 17

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
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40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
2.2.2 Linking of the “Wired” heads with the cabinet
The front heads of the “WD” Aligner (Wired) are linked to the console through two serial
cables on two serial COM of the PC. This linking is already done in the factory.
If the PC isn’t provided from factory (customer supplying) the front heads wired must be
linked with the PC through serial connections as below indicated:
Starting from "System configuration"
option (see Figure 13), press F4, then
using keys F2/F3 select the "Serial
Ports Configuration" option and confirm
by the key F4.
Figure 18
On the two windows appears the COM
available on the PC
It is necessary to set the COM Ports
where will be linked the LEFT head in
the left window, the RIGHT head in the
right window.
Use the F2/F3 keys than press F4 to
confirm.
Figure 19
Once the linking is completed, the two
“serial” icons located down at right side,
becomes OK.
Instead, if the linking isn’t made, those
icons are with a “cross” over it.
See example beside.
Figure 20
NOTE: Once the two COM ports are assigned, always use the LEFT cable to LEFT head and RIGHT
cable to RIGHT head, reversing such cables, the communication will not possible.
Important: To check the true connections with the measuring heads use the communication test
(release FW) described in par. 4.1
NOTE 2: If the PC isn’t provided of serial ports, it is possible to use standard RS232 to USB adaptors.
ÆNOT Linked
ÆLinked

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 13/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
2.3 R.M.S. device connection
The R.M.S. (REMOTE MEASURING SYSTEM) device can be fitted to all RAV wheel
aligner models on PC serial port.
If the PC isn’t provided of serial ports, it is possible to use standard RS232 to USB
adaptors.
The number of serial port used have to be entered in the "System Configuration” settings.
To make the connection, see the installation manual R0075.
2.4 Electronic Turntables STDA43K connection
These turntables communicates with the console through the front Bluetoothmeasuring
heads series “WS”. The connector of the electronic turntable (see Figure 21) must be
fitted in the socket on the measuring head.
The option "Electronic Turntables" must be entered in the “equipment configuration”
setting of the "System Configuration" menu.
Figure 21
Removing the encoder: If the turntable with encoder has to be opened, for instance to replace
the plate balls, the encoder device will have to be removed:
Perform the following operations:
-Loosen cable gland “A”
-Remove the 3 screws “B” that secure the cover
-Remove the 2 screws “C” that secure the board with the angular reader
-Remove disc “D” , handling this carefully and trying not to touch its surface; use a 0.9 mm or
0.035 inch socket-head wrench.
-The plate can be opened by removing pin “F”, using a 19 mm wrench
Figure 22
Protect the
connection in
the box provided
Fasten the
cable
harnesses with
plastic clamps
Connector to be
fitted on the
measuring head
A
B
C
D
E
F

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
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40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
2.5 Connection of sensors and internal measuring head devices
The connections inside the measuring heads are already factory made, so the measuring
head itself need not be opened, except to replace component parts.
It is best however not to remove the measuring head cover; in the event of malfunctions,
always contact the manufacturer. If simple maintenance jobs have to be performed
however, e.g., changing the battery, care must be taken to return any moved parts to
their original position.
Below is a short description of the connections of the different boards fitted on the
measuring heads, depending on the model.
CPU board Code 18253 - fitted on the following FRONT heads:
RAVTD5080WS - RAVTD1760WS - RAVTD1780WS - RAVTD1850WS - RAVTD2200WS
CPU board Code 18293 - fitted on ALL REAR heads and the following FRONT heads:
RAVTD5040WD – RAVTD5060WD – RAVTD5080WD (This CPU isn’t equipped with the Bluetooth
devices JP310 and Encoder for turntable connector JP305)
Figure 23
JP100A Battery charge or power supply from console lead (from Serial cable connected also on JP301)
JP100 Battery charge or power supply from console lead (from Serial cable connected also on JP301)
JP101 Battery lead (where provided)
JP305 Electronic Turntable encoder lead (only on board 18253 where provided)
JP301 Data connection to console lead
JP401 Alignment CCD signal cable
JP402 Toe CCD signal cable
JP310 Bluetooth device (only on board 18253 where provided)
JP203 Led indicators for tolerance and level cable (where provided)
JP309 Electronic encoder for shaft (where provided)
JP304 Inclinometers signal cable
JP202 Keyboard
JP204 Alphanumeric display (where provided)

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
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Tel. [phone] – Fax [phone] e-mail: [email protected]
3 CALIBRATIONS
3.1 Measuring head calibration
The measuring heads of the RAV wheel aligner are already factory set; moreover, the
calibration settings are stored in the CPU memory of the measuring head itself. At the time of
installation or changing a measuring head, the appliance does not therefore require data
calibration or configuration. Calibration is only required if the transducers are changed or
following ascertained repeated errors due to transducer movement (as a result of falls,
knocks, etc.). Use the following calibration systems depending on the models provided:
1) STA14 calibration system
Figure 24
2) STA14T transportable calibration system
Figure 25
Key Figure 24, Figure 25
A) Knobs for fastening the measuring heads
B) Level
C) Standard calibration stand
D) 3° thickness for standard calibration stand
E) Transportable calibration stand
F) 3° thickness for transportable calibration stand
A
B D
C
A
F
E B

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
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Tel. [phone] – Fax [phone] e-mail: [email protected]
Starting from the initial page of the
program, using the key F2/F3 select the
"Additional features" option and confirm by
key F4.
Figure 26
Using the key F2/F3 select the
"Calibration" option and confirm by key F4.
Enter the required password to access the
calibration phase: “F8; F7; F6; F8”
Figure 27
Using the key F2/F3, select the "Measuring
Head" calibration option and confirm by
means of key F4.
Figure 28
If required press F3 to enter the serial
number for the sensor heads so the report
eventually printed out will report such
numbers.
Enter eventually also the serial number of
tool and operator name.
Proceed confirming by key F4.
Figure 29

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
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40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
The angles calibrated are pointed out by the following marks, (see Figure 30)
Figure 30
All models except TD5040WD
Calibration of the measuring heads is split into 8 stages, described in detail, including
graphically, in the calibration program.
In stages 1 and 2, the front and rear left hand measuring heads are fitted and the Left
Alignment and Level angles are calibrated (AFL, ARL, LFL, LRL)
In stages 3 and 4, the front and rear right hand measuring heads are fitted and the Right
Alignment and Level angles are calibrated (AFR, ARR, LFR, LRR)
In stages 5 and 6 the front left hand and front right hand measuring heads are fitted
and the Front Toe-in and Camber angles are calibrated (TFL, TFR, CFL, CFR)
In stages 7 and 8 the rear left hand and rear right hand measuring heads are fitted and
the Rear Toe-in and Camber angles are calibrated (TRL, TRR, CRL, CRR)
AFL Alignment Front Left
AFR Alignment Front Right
ARL Alignment Rear Left
ARR Alignment Rear Right
CFL Camber Front Left
CFR Camber Front Right
CRL Camber Rear Left
CRR Camber Rear Right
TFL Toe Front Left
TFR Toe Front Right
TRL Toe Rear Left
TRR Toe Rear Right
LFL Level Front Left
LFR Level Front Right
LRL Level Rear Left
LRR Level Rear Right

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Page 18/22 Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
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6
5
7
7
When are calibrated the rear
sensors for ALL models (step 7/8),
it is necessary put Front sensors in
correspondence, in order that the
data transmission to the cabinet
pass through these ones.
If the Aligner is a 6 CCD system
(TD5060WD or TD1760WS), in step
7/8, it is necessary to press the key
F2 in order to disable the TRL/TRR
calibration (these sensors are
unprovided of TRL/TRR).
The related displays will disappears.
Figure 31
Legend of the Figure 31:
1 - Measuring heads on actual calibration step
2 - Actual calibration step
3 - Calibration steps already acquired
4 - Angles calibrated in this step with tolerance reading
5 - Value of the angle actually reading
6 - Graphic description of the measuring heads positioning on the calibration stand
7- Keys used to put into execution the calibration step (F5 or the central key on the
measuring head); It is displayed or blinks when it possible to press it
Press F5 to establish the new calibration and press F4 to proceed step by step.
ATTENTION: The sensors of the WIRED models (WD) have to be connected only if
front (the transmission of rear ones pass through the front ones).
The sensors of the WIRELESS models (WS) have NOT never be connected.
Figure 32