Ravaglioli RAVTD5040WD Series User manual

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
FOR USE BY AUTHORISED
RAVAGLIOLI S.p.A. AFTER-SALES CENTRES
WHEEL ALIGNER EQUIPMENT
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS series
TEST AND SETTING OPERATIONS
AFTER-SALES MANUAL

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
0 INTRODUCTION
This manual contains the complete instruction for the connections and the calibration,
relating the RAV wheel aligner equipment “RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS RAVTD1850WS - RAVTD2200WS” series.
Instructions relating to use and maintenance (skilled the final users) are indicated in the
specific manual equipped with the equipment.
N.B. The RAVTD5040WD model is equipped with the previous SW (version 7.xx), so use
this manual to refer only to the connections (Chapter 2).
Regarding the installation, calibration and test procedures, refer to the previous
instruction.
IMPORTANT! The procedure of “CALIBRATION” is reserved to personnel of
technical services centres licensed RAVAGLIOLI S.p.A. s.r.l. for
this reason the access is linked by a password.
Such password, that must be NOT communicate to other person,
is the sequences of keys “F8; F7; F6; F8”.

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 1/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
INDEX
0INTRODUCTION................................................................................................................................. 2
1INSTALLATION AND UPDATING OF THE RAV PROGRAM................................................... 2
1.1 Installation.......................................................................................................................................... 2
1.2 Update ................................................................................................................................................ 6
1.3 Setting the logo of the dealer ............................................................................................................. 7
2CONNECTIONS ................................................................................................................................... 8
2.1 Connecting to the power line ............................................................................................................. 8
2.2 Connecting the measuring heads to the console................................................................................. 8
2.2.1 Combining of the “Bluetooth” heads with the cabinet.................................................................. 10
2.2.2 Linking of the “Wired” heads with the cabinet............................................................................. 12
2.3 R.M.S. device connection ................................................................................................................ 13
2.4 Electronic Turntables STDA43K connection .................................................................................. 13
2.5 Connection of sensors and internal measuring head devices ........................................................... 14
3CALIBRATIONS ................................................................................................................................ 15
3.1 Measuring head calibration.............................................................................................................. 15
3.2 Caster compensation procedure ....................................................................................................... 19
3.3 Steering Self calibration procedure.................................................................................................. 19
4TEST PROCEDURES ........................................................................................................................ 20
4.1 Reading FW release (test for communication)................................................................................. 20
4.2 Reading all angles horizontal/vertical.............................................................................................. 20
4.3 Encoder on turntables Test............................................................................................................... 21
4.4 Encoder on Measuring heads Test ................................................................................................... 21
4.5 Keyboard Test .................................................................................................................................. 22
4.6 Counter of the performed aligner test .............................................................................................. 22

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Page 2/22 Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
1 INSTALLATION AND UPDATING OF THE RAV PROGRAM
1.1 Installation
This procedure it takes averagely almost 35 minutes, could requires also some reboot,
and also authorization on Win7.
It will install: Windows Power Shell; SQL2008 sp1; SW for Smart Card reader; XVid
Codec; .NET framework 3.5. and finally the ALIGNER AS9 SW.
IMPORTANT: On O.S. Windows 7, it is necessary, before start the SW installation, to set the User
Account Control (U.A.C) it must be set as “NEVER NOTIFY”.
Note: The PC not provided from factory (customer supplying) must have the minimum
features below indicated:
•CPU clock 1,5 GHz; RAM 1 GB;
•HD 80GB
•4 USB 2.0;
•2 serial COM port RS232 (or 2 additional USB 2.0 used as RS232 to USB adaptors in case of
WD series - see par. 2.2.2)
•Operating System Windows XP or Seven 32 or 64 bit
•Video output 1366x768 Pixels
The Smart card reader is supplied from the factory, must be connected on a USB port
Switch-on the PC and insert the USB key supplied with the aligner kit.
The USB key contains a SETUP Folder, where inside there is a file: SETUP.exe
- Double click on SETUP.exe.
Figure 1
Press “Install”

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 3/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
Figure 2
The installation now requires a PC Reboot
Figure 3
Figure 4
The installation now requires a second PC Reboot
Press “Yes”
Press “Install”
Press “Yes”

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Page 4/22 Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
Figure 5
Set the Installation Mode: Normal (requires the Smartcard with the certificate) or Demo
Figure 6
Press “Install”
Press “Install”

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 5/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
Figure 7
To run the NORMAL (Not DEMO) Aligner program it is also necessary to copy manually the
system configuration and the Smart Card certificate:
- Copy manually the “config” file Config_S9RAV001000011.enc from the folder \AS9 to
C:\TMLAB\ALIGNERS9\System\
-Copy also the “security” files
Token_S9RAV001000011_975e932f39184095922af79ec1c1ed6b.enc and X509_S9RAV001000011.cer
from the folder \AS9 to C:\TMLAB\ALIGNERS9\Security\
Note: the above filenames are for examples, S9RAV001000011 is the serial number of the smart card
where the file is linked. This files are unique and is not possible to copy in another PC for unlock the SW or
the Data Bank.
Figure 8
Attention: Before run the Aligner Program it is necessary to reboot again the PC.
Then will be necessary in the Aligner program, to set the configuration options and set
the Bluetooth or Serial connections. See for details next chapters.
press “Finish”
serial number of
the Smart Card

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Page 6/22 Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
DEMO MODE: In a standard installation, in order to pass from NORMAL mode to DEMO
mode (and vice versa), press contemporaneously the keys Ctrl+D.
In a Demo installation it is possible to choose any model between all the range, initially
appears the above indicated page, select the model and press F4 to continue
Figure 9
1.2 Update
The update software of the RAV Wheel Aligners AS9 series, consists of some files
including a SETUP.EXE file.
To update the AS9 SW simply made a double click on SETUP.exe
If also DATA BANK updating is required, follow the procedure described in the User
manual, copying first the Database file from the USB flash disk to the PC and then
unlock it using the “Token import” procedure.

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi) Page 7/22
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
1.3 Setting the logo of the dealer
In the RAV wheel aligner program there is the possibility to put in the final printout (on
the top right side) a picture with the logo of the dealer; the procedure to set it is as follow:
- Create a file representing the logo of the dealer, called “DEALER.PNG” in PNG
format (300 x 192 pixel)
-Copy this file in the below indicated folder:
C:\TMLAB\ALIGNERS9\PrintTemplate\images
Figure 10
Unremoveble
factory Logo and
modelname
Printout customer
or dealer
personalization
Dealer.png
300x192 pixels

SERVICE MANUAL
RAVAGLIOLI S.p.A.
RAVTD5040WD / 5060WD / 5080WD
RAVTD5080WS - RAVTD1760WS/1780WS
RAVTD1850WS - RAVTD2200WS
Code R0184 - rev.1.2
(01/2011)
Page 8/22 Ravaglioli S.p.A. - Via I° Maggio, n° 3 (Frazione di Pontecchio Marconi)
40037 Sasso Marconi (Bologna - Italy)
Tel. [phone] – Fax [phone] e-mail: [email protected]
2 CONNECTIONS
2.1 Connecting to the power line
The wheel aligner console must be connected to a 100/240Vac 50/60Hz power line; max
power used is 500W.
Use the power socket provided, positioned on the rear of the unit.
IMPORTANT: The power line is best not disconnected during the night as the measuring
heads have to be recharged. For this reason, when the appliance is switched off, the
system interrupts power to the PC, to the monitor and to the dedicated electronics, but
not to the media or recharge cables.
2.2 Connecting the measuring heads to the console
The console of the wheel aligner “WS” series communicates with the measuring heads
through a Bluetoothdevice fitted into a USB port of the PC, and the correspondent
Bluetoothmodules fitted inside the front heads. These must be combined together as
later described. The heads charging are done while the heads are hold on some supports
on the console. The supports have DC power 7.4V. See Figure 11.
Attention: the + and – poles must be right, check this when put the heads on charging.
If the +/- poles are right the battery charge (green led on), if reversed it doesn’t charge.
Attention: never charge the battery with AC current (old model had AC current), with AC it seem the
battery is correctly charging (green led on), but after some hours it could be damaged.
NOTE: Model TD5080WS it isn’t equipped of charging support but has 4 charging cables
as the rear ones of the model “WD” series, see Figure 12.
Figure 11
“WS” SERIES