Raven SmarTrax John Deere 8X60 Series User manual

SmarTrax™ Installation Manual
John Deere 8X60/8X70 Series

While every effort has been made to ensure the accuracy of this document,
Raven Industries assumes no responsibility for omissions and errors. Nor is any
liability assumed for damages resulting from the use of information contained
herein.
Raven Industries shall not be responsible or liable for incidental or consequential
damages or a loss of anticipated benefits or profits, work stoppage or loss, or
impairment of data arising out of the use, or inability to use, this system or any of
its components. Raven Industries shall not be held responsible for any
modifications or repairs made outside our facilities, nor damages resulting from
inadequate maintenance of this system.
As with all wireless and satellite signals, several factors may affect the availability
and accuracy of wireless and satellite navigation and correction services (e.g.
GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the
accuracy, integrity, continuity, or availability of these services and cannot
guarantee the ability to use Raven systems, or products used as components of
systems, which rely upon the reception of these signals or availability of these
services. Raven Industries accepts no responsibility for the use of any of these
signals or services for other than the stated purpose.
Disclaimer
©Raven Industries, Inc. 2013, 2014

Table of Contents
Manual No. 016-5034-020 Rev. B i
Chapter 1 Important Safety Information................................................. 1
Hydraulic Safety ........................................................................................................................2
Electrical Safety ........................................................................................................................2
Chapter 2 Introduction............................................................................. 3
Preparing for Installation ...........................................................................................................3
Recommendations ..............................................................................................................4
Point of Reference ...............................................................................................................4
Updates .....................................................................................................................................4
Kit Contents ...............................................................................................................................5
Chapter 3 Hydraulic System Installation.............................................. 11
Install Fittings in the SmarTrax Valve ......................................................................................12
Install Fittings in the Flow Switch ............................................................................................13
Install Fittings in the Hydraulic Float Valve ..............................................................................13
Mount the SmarTrax Valve ......................................................................................................14
Mount the Hydraulic Float Valve ..............................................................................................15
Mount the Flow Switch ............................................................................................................16
Install the Steering Control Hoses ...........................................................................................17
Install the Pressure Hose ........................................................................................................20
Install the Tank Hose ...............................................................................................................21
Install the Left and Right Steering Hoses ................................................................................22
Hydraulic Diagram ...................................................................................................................24
Chapter 4 Cab Component Installation................................................ 25
Install the SmarTrax Node .......................................................................................................25
Mount the SmarTrax Node ................................................................................................25
Node Mounting Locations ..................................................................................................26
Install the Foot Switch .............................................................................................................27
Install the Node Harness .........................................................................................................27
Install the Valve Harness .........................................................................................................28
Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........................................31
Connect SmarTrax to an Existing Chassis Cable (If Applicable) ............................................31
System Diagrams ....................................................................................................................32
Chapter 5 Startup Procedures .............................................................. 37
Verify the SmarTrax System Installation .................................................................................37
Calibrate the SmarTrax System ..............................................................................................38

Table of Contents
ii John Deere 8X60/8X70 Series SmarTrax™ Installation Manual

CHAPTER
1
Manual No. 016-5034-020 Rev. B 1
C hapt er 1
Important Safety
Information
Read this manual and the operation and safety instructions included with your implement and/or controller
carefully before installing the SmarTrax™ system.
•Follow all safety information presented within this manual.
•If you require assistance with any portion of the installation or service of your Raven equipment, contact
your local Raven dealer for support.
•Follow all safety labels affixed to the SmarTrax system components. Be sure to keep safety labels in good
condition and replace any missing or damaged labels. To obtain replacements for missing or damaged
safety labels, contact your local Raven dealer.
When operating the machine after installing SmarTrax, observe the following safety measures:
•Be alert and aware of surroundings.
•Do not operate SmarTrax or any agricultural equipment while under the influence of alcohol or an illegal
substance.
•Remain in the operator’s position in the machine at all times when SmarTrax is engaged.
•Disable SmarTrax when exiting the operator’s seat and machine.
•Do not drive the machine with SmarTrax enabled on any public road.
•Determine and remain a safe working distance from other individuals. The operator is responsible for
disabling SmarTrax when the safe working distance has diminished.
•Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine.
•When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in
case a hose has not been properly tightened.
•The machine must remain stationary and switched off during SmarTrax installation or maintenance.
NOTICE
WARNING

Chapter 1
2 John Deere 8X60/8X70 Series SmarTrax™ Installation Manual
Hydraulic Safety
•Raven Industries recommends that appropriate protective equipment be worn at all times when working on
the hydraulic system.
•Never attempt to open or work on a hydraulic system with the equipment running. Care should always be
taken when opening a system that has been previously pressurized.
•When disconnecting the hydraulic hoses or purging is required, be aware that the hydraulic fluid may be
extremely hot and under high pressure. Caution must be exercised.
•Any work performed on the hydraulic system must be done in accordance with the machine manufacturer’s
approved maintenance instructions.
•When installing SmarTrax hydraulics or performing diagnostics, maintenance, or routine service, ensure
that precautions are taken to prevent any foreign material or contaminants from being introduced into the
machine’s hydraulic system. Objects or materials that are able to bypass the machine’s hydraulic filtration
system will reduce performance and possibly damage the SmarTrax valve.
Electrical Safety
•Always verify that the power leads are connected to the correct polarity as marked. Reversing the power
leads could cause severe damage to the equipment.
•Ensure that the power cable is the last cable to be connected.
CAUTION

CHAPTER
2
Manual No. 016-5034-020 Rev. B 3
C hapt er 2
Introduction
Congratulations on your purchase of the Steering Ready system! This system is designed to provide cutting-
edge, hands-free steering of the machine via Global Positioning System (GPS) coordinates.
This manual applies to the following machines:
MAKE: John Deere
MODEL: 8X60/8X70
FIGURE 1. John Deere 8770
Preparing for Installation
Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the
machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic
system by loosening the hydraulic fittings slowly, where applicable.
During the installation process, follow good safety practices. Be sure to carefully read the instructions in this
manual as you complete the installation process.

Chapter 2
4 John Deere 8X60/8X70 Series SmarTrax™ Installation Manual
Recommendations
Raven Industries recommends the following best practices when installing or operating the SmarTrax system
for the first time, at the start of the season, or when moving the SmarTrax system to another machine:
•Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific
antenna mounting location.
Note: If your machine is not listed, install the antenna on the front-center of the cab.
•Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the
machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic
hoses, etc.).
•Ensure the machine’s hydraulic system is using fresh oil and debris is flushed from the hydraulic hoses,
valves, and filters.
Raven Industries recommends the following best practices when installing the SmarTrax system:
•Use part numbers to identify the parts.
•Do not remove the plastic wrap from a part until it is necessary for installation.
•Do not remove plastic caps from a part until it is necessary for installation.
Point of Reference
The instructions in this manual assume that you are standing behind the machine, looking toward the cab.
Updates
Software and manual updates are available on the Raven Applied Technology website:
http://www.ravenhelp.com
Machine Preset
Antenna X Position
(left to right) Antenna Y Position
(from the rear wheel
axle to the antenna
position on the cab)
Antenna Z Position
(ground to top of
antenna)
John Deere 8x60/8x70 Centered 8 ft. 6 in./2.59 m 10 ft. 6 in./3.20 m

2
Manual No. 016-5034-020 Rev. B 5
Introduction
Kit Contents
This section contains a list of the components that are included in the SmarTrax kit. Before beginning the
SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about
the kit, contact your Raven dealer.
Note: The SmarTrax node (P/N 063-0173-228) is sold separately. Contact your local Raven dealer for
ordering information.
At Raven Industries, we strive to make your experience with our products as rewarding as
possible. One way to improve this experience is to provide us with feedback on this manual.
Your feedback will help shape the future of our product documentation and the overall service
we provide. We appreciate the opportunity to see ourselves as our customers see us and are
eager to gather ideas on how we have been helping or how we can do better.
To serve you best, please send an email with the following information to
-John Deere 8X60/8X70 Series SmarTrax™ Installation Manual
-Manual No. 016-5034-020 Rev. B
-Any comments or feedback (include chapter or page numbers if applicable).
-Let us know how long have you been using this or other Raven products.
We will not share your email or any information you provide with anyone else. Your feedback
is valued and extremely important to us.
Thank you for your time.
TABLE 1. SmarTrax Installation Kit (P/N 117-5034-020)
Picture Item Description Part Number Qty.
Not Pictured Manual - SmarTrax and SmartSteer
Calibration & Operation 016-0171-277 1
Not Pictured Manual - John Deere 8X60/8X70 SmarTrax
Installation Manual 016-5034-020 1
Valve - Hydraulic Float 063-0131-136 1

Chapter 2
6 John Deere 8X60/8X70 Series SmarTrax™ Installation Manual
Valve - SmarTrax Hydraulic 334-0003-089 1
Switch - Flow 334-0003-085 1
Bracket - SmarTrax Hydraulic Valve
Mounting 107-0171-705 1
Bracket - Hydraulic Float Valve Mounting 107-0171-935 1
Bracket - Node Mounting 107-0171-947 1
Bracket - Flow Switch Mounting 107-0171-980 1
Cable - Valve Harness 115-4001-204 1
Cable - Node Harness 115-4001-205 1
Assembly - SmarTrax Foot Switch 063-0172-470 1
Screw - #10-16 x 3/4” Zinc Self-Tapping 310-1002-073 4
Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 6
TABLE 1. SmarTrax Installation Kit (P/N 117-5034-020)
Picture Item Description Part Number Qty.

2
Manual No. 016-5034-020 Rev. B 7
Introduction
Bolt - 5/16”-18 x 2-1/2” Hex 311-0052-111 2
Bolt - 5/16”-18 x 3-1/2” Hex 311-0052-115 2
Bolt - 3/8”-16 UNC x 1” Hex 311-0054-105 2
Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 5
Nut - 5/16”-18 Nylon Insert Lock 312-4000-059 6
Washer - 5/16” Split Lock 313-1000-019 6
Washer - 3/8” Flat 313-2300-013 4
TABLE 2. Hydraulic Installation Kit (P/N 117-0199-134)
Picture Item Description Part Number Qty.
Fitting - -12 ORFS M/M/F Swivel Run Tee
Adapter 333-0012-029 1
Fitting - -12 ORFS (F) to -8 ORFS (M)
Reducer 333-0012-030 1
Fitting - -10 ORFS M/M/F Swivel Run Tee
Adapter 333-0012-031 3
TABLE 1. SmarTrax Installation Kit (P/N 117-5034-020)
Picture Item Description Part Number Qty.

Chapter 2
8 John Deere 8X60/8X70 Series SmarTrax™ Installation Manual
Fitting - -4 SAE O-Ring (M) Internal Hex Plug 333-0012-051 1
Fitting - -8 ORFS M/F 90° Swivel Elbow 333-0012-067 6
Fitting - -8 ORFS (M) to -6 SAE O-Ring (M)
Straight Adapter 333-0012-082 6
Fitting - -10 ORFS M/F 90° Swivel Elbow 333-0012-096 2
Fitting - -6 SAE O-Ring (M) Internal Hex Plug 333-0012-104 2
Fitting - -8 ORFS (M) to -8 SAE O-Ring (M)
Straight Adapter 333-0012-168 2
Fitting - -8 ORFS (M) to -10 SAE O-Ring (M)
Straight Adapter 333-0012-304 2
Fitting - -16 ORFS M/M/F Swivel Run Tee
Adapter 333-0012-321 1
Fitting - -16 ORFS (F) to -8 ORFS (M)
Reducer 333-0012-322 1
Hydraulic Hose - -10 ORFS (F) 90° to -8
ORFS (F) - 32” 214-1000-746 1
Hydraulic Hose - -10 ORFS (M) to -8 ORFS
(F) - 35” 214-1000-751 1
TABLE 2. Hydraulic Installation Kit (P/N 117-0199-134)
Picture Item Description Part Number Qty.

2
Manual No. 016-5034-020 Rev. B 9
Introduction
Hydraulic Hose - -8 ORFS (F) to -8 ORFS (F)
- 72” 214-1000-752 1
Hydraulic Hose - -10 ORFS (F) to -8 ORFS
(F) - 122” 214-1000-753 1
Hydraulic Hose - -10 ORFS (F) to -8 ORFS
(F) - 106” 214-1000-754 1
Hydraulic Hose - -10 ORFS (F) to -8 ORFS
(F) - 24” 214-1000-755 1
Hydraulic Hose - -8 ORFS (M) 90° to -6
ORFS (F) - 18” 214-1001-015 1
Hydraulic Hose - -8 ORFS (F) 90° to -6
ORFS (M) - 18” 214-1001-016 1
Hydraulic Hose - -8 ORFS (M) 90° to -6
ORFS (F) - 22” 214-1001-017 1
Hydraulic Hose - -8 ORFS (F) 90° to -6
ORFS (M) - 22” 214-1001-018 1
TABLE 2. Hydraulic Installation Kit (P/N 117-0199-134)
Picture Item Description Part Number Qty.

Chapter 2
10 John Deere 8X60/8X70 Series SmarTrax™ Installation Manual

CHAPTER
3
Manual No. 016-5034-020 Rev. B 11
C hapt er 3
Hydraulic System
Installation
WARNING
Hydraulics are under pressure. Care should
always be taken with a system that has been
pressurized.
Before beginning the SmarTrax hydraulic
installation, turn off the machine and relieve
pressure by turning the steering wheel left and
right.
Never work on a hot machine. Always allow it to
cool before performing diagnostics,
maintenance, or routine service.
When disconnecting or purging hydraulic
hoses, be aware that the hydraulic fluid within
the machine’s system may be extremely hot
and under high pressure.
Tampering with hydraulic valves may cause
serious injury or death, and will void the
warranty.
CAUTION
When installing SmarTrax hydraulics or
performingdiagnostics,maintenance,or routine
service, ensure precautions are taken to
prevent any foreign material from being
introduced into the machine’s hydraulic system.
Objects or materials that are able to bypass the
machine’s hydraulic filtration system will reduce
performance and possibly damage the
SmarTrax hydraulic valve.

Chapter 3
12 John Deere 8X60/8X70 Series SmarTrax™ Installation Manual
Install Fittings in the SmarTrax Valve
Before mounting the SmarTrax valve (P/N 334-0003-089) on the machine, install the proper fittings in the
valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.
FIGURE 1. Fittings Installed in SmarTrax Valve
NOTICE
The appearance of the SmarTrax hydraulic
valve may vary slightly from the images
contained in this manual. However, the fittings,
hose connections, and cable connections
remain the same.
Fitting Part Number Port
Fitting - -8 ORFS (M) to -10 SAE O-Ring (M) Straight Adapter 333-0012-304 A, B
Fitting - -8 ORFS (M) to -8 SAE O-Ring (M) Straight Adapter 333-0012-168 P, T
Fitting - -6 SAE O-Ring (M) Internal Hex Plug 333-0012-104 LSPV,
LS STEER
Fitting - -4 SAE O-Ring (M) Internal Hex Plug 333-0012-051 PS

3
Manual No. 016-5034-020 Rev. B 13
Hydraulic System Installation
Install Fittings in the Flow Switch
FIGURE 2. Fittings Installed in Flow Switch
1. Remove the existing hydraulic fittings from Ports A1 and B3 of the flow switch (P/N 334-0003-085).
Note: The existing hydraulic fittings are not used in the SmarTrax system.
2. Remove the pressure transducer from Port B1.
3. Remove the plugs from Ports A2 and B2 and install them in Ports A1 and B1.
4. Install the pressure transducer in Port B3.
5. Install -8 ORFS (M) to -6 SAE O-ring (M) straight adapter fittings (P/N 333-0012-082) in Ports A2 and B2 of
the flow switch.
Install Fittings in the Hydraulic Float Valve
FIGURE 3. Fittings Installed in Hydraulic Float Valve
1. Remove the hydraulic port plugs from the Ports A1, A2, B1 and B2 of the hydraulic float valve (P/N 063-
0131-136).
2. Install -8 ORFS (M) to -6 SAE O-ring (M) straight adapter fittings (P/N 333-0012-082) in the open ports.

Chapter 3
14 John Deere 8X60/8X70 Series SmarTrax™ Installation Manual
Mount the SmarTrax Valve
FIGURE 4. SmarTrax Valve Mounting Location
1. Identify the valve mounting location on the left side of the machine.
2. Remove the side panels covering the engine.
FIGURE 5. SmarTrax Valve Installed
3. Mount the SmarTrax valve (P/N 334-0003-089) on the valve mounting bracket using four 5/16”-18 x 7/8”
hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019).
4. Secure the hydraulic valve mounting bracket (P/N 107-0171-705) to the machine’s frame using two 3/8”-16
UNC x 1” hex bolts (P/N 311-0054-105), four 3/8” flat washers (P/N 313-2300-013), and two 3/8”-16 zinc
flanged lock nuts (P/N 312-1001-164).

3
Manual No. 016-5034-020 Rev. B 15
Hydraulic System Installation
Mount the Hydraulic Float Valve
FIGURE 6. Machine’s Steering Control Valve Location
1. Locate the machine’s steering control valve on the right side of the machine, in front of the cab and below
the exhaust.
FIGURE 7. Steering Control Valve Bolts to be Removed
2. Remove the existing bolts installed on the machine’s steering control valve.

Chapter 3
16 John Deere 8X60/8X70 Series SmarTrax™ Installation Manual
FIGURE 8. Float Valve Installed
3. Position the hydraulic float valve (P/N 063-0131-136) on the end of the float valve mounting bracket (P/N
107-0171-935) with Ports A2 and B1 facing up.
4. Secure the float valve to the mounting bracket using 5/16”-18 x 3-1/2” hex bolts (P/N 311-0052-115) and two
5/16” lock nuts (P/N 312-4000-059).
5. Install the float valve mounting bracket on the machine’s steering control valve using the machine’s existing
bolts that were removed in step 2.
Mount the Flow Switch
FIGURE 9. Flow Switch Installed
1. Using the flow switch valve mounting bracket (P/N 107-0171-980) as a template, drill 3/8” holes in the frame
channel to the right of the float valve (P/N 063-0131-136) mounting location.
2. Secure the flow switch (P/N 334-0003-085) to the flow switch mounting bracket using two 5/16”-18 x 2-1/2”
hex bolts (P/N 311-0052-111), two 5/16” lock washers (P/N 313-1000-019), and two 5/16” lock nuts (P/N
312-4000-059).
Note: The flow switch should be positioned so that the pressure transducers installed in Ports A3 and B3
point down.
Machine’s Existing Bolts
Reinstalled
HydraulicFloatValve
(P/N 063-0131-136)
5/16”-18 x 3-1/2” Hex
Bolts (P/N 311-0052-115)
Float Valve Mounting
Bracket
(P/N 107-0171-935)
3/8” Holes Drilled
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